This standard specifies the requirements, test methods, inspection rules and marking, packaging, transportation and storage of copper and copper alloy heat dissipation flat tubes. This standard applies to copper and copper alloy heat dissipation flat tubes used in tanks, automobiles, locomotives, tractors and power machinery radiators. GB/T 8891-2000 Copper and copper alloy heat dissipation flat tubes GB/T8891-2000 Standard download decompression password: www.bzxz.net
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GB/T8891-2000 This standard is a revision of GB/T8891--1988 "Copper and Copper Alloy Radiating Flat Tubes", mainly referring to IOCT2936:1975 "Seamless Flat Tubes for Radiators" (No. 1 Amendment on March 3, 1984 modified the original text). The main changes in this revision are as follows: 1) Added H85 and HSn70-1 brand radiating flat tubes. 2) H85 radiating flat tubes are semi-hard (Y.) and residual stress is eliminated; HSn70-1 radiating flat tubes are soft (M). 3) The pipe specification series is expanded from 16~22mm in width to 16~~25mm, and the height is expanded from 2.2~6mm to 1.9~~6mm. The length is expanded from 250~1380mm to 250~1500mm. 4) The dimensional accuracy of the pipe has been improved accordingly, and a high-precision grade has been added to the general grade. 5) The air pressure of the air tightness test has been increased from 0.06~~0.2MPa to 0.4MPa, and the duration has been increased from 30~~60s to 60. Appendix A of this standard is a reminder appendix. This standard will replace GB/T8891-1988 from the date of implementation. This standard is proposed by the State Bureau of Nonferrous Metals Industry. This standard is under the jurisdiction of the China Nonferrous Metals Industry Standard Metrology and Quality Research Institute. The drafting unit of this standard: Shanghai Zhongxin Copper Tube Industry Co., Ltd. The main drafters of this standard: Qian Qiao, Jiang Chunrong, Ke Guanglong, Xu Chaoyang. 532 National Standard of the People's Republic of China Flat tube of copper and copper alloy for heat radiator Flat tube of copper and copper alloy for heat radiatorGB/T 8891-- 2000 Replaces GB/T 8891--1988 This standard specifies the requirements, test methods, inspection rules and marking, packaging, transportation and storage of copper and copper alloy flat tubes for heat radiator (hereinafter referred to as materials). This standard applies to copper and steel alloy flat tubes for heat radiator used in tanks, automobiles, locomotives, tractors and power machinery. 2 Referenced standards The provisions contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard is published, the versions shown are valid. All standards are subject to revision, and parties using this standard should explore the possibility of using the latest versions of the following standards. GB/T 2281987 Metal tensile testing methods GB/T 5121—1996 Chemical analysis methods for copper and copper alloys GB/T 5231---1985 Processed copper--Chemical composition and product shape GB/T 5232—1985 GB/T 6397-- 1986 GB/T 8888 --1988 GB/T 10567--1997 3 Requirements 3.1 Product classification 3.1.1 Brand, state and specification Processed brass - Chemical composition and product shape Metal tensile test specimen Packaging, marking, transportation and storage of heavy non-ferrous metal processed products Residual stress test method for processed copper and copper alloy materials The brand, state and specification of the pipe shall comply with the provisions of Table 1. Table 1 Brand, state and specification of pipes T2, H96 HSn70-1 Supply state Hard (Y) Semi-hard (Y2) Soft (M) Note: Pipes of other brands and specifications can be supplied upon negotiation between the two parties. 3.1.2 Marking examples Width × height × wall thickness (16 ~25)X(1.9~6.0)X (0.2 ~0. 7) Length 250~1500 H96 made of hard higher-grade pipe with a width of 22mm, a height of 4mm and a wall thickness of 0.25mm is marked as: flat tube H96Y high precision 22×4X0.25GB/T8891-2000 Made of T2 with a width of 18.5mm, a height of 2.5mm and a wall thickness of 0.25mm, the hard ordinary-grade pipe is marked as: flat tube T2Y18.5X2.5X0.25, GB/T8891-2000 State Quality and Technical Supervision Bureau approved on June 9, 2000 and implemented on November 1, 2001 3.2 Chemical composition GB/T 8891—2000 The chemical composition of the pipe shall comply with the requirements of the corresponding grades in GB/T5231 and GB/T5232. 3.3 Dimensions and allowable deviations of pipes 3.3.1 The cross-sectional shape of the pipe is shown in Figure 1 below, and its dimensions shall comply with the requirements in Table 2. R1/2B Schematic diagram of cross section of pipe Table 2 Dimensions of pipe Note: “)\” indicates product, “ —” indicates no product The allowable deviation of pipe dimensions shall comply with the provisions of Table 3.0.30 Wall thickness S Table 3 Allowable deviation of pipe dimensions Width A Allowable deviation Ordinary grade High precision grade Height B Allowable deviation Ordinary grade Note: Pipes with other specifications and allowable deviations can be supplied through negotiation between the two partiesHigh precision grade Wall thickness S >0. 20~0. 30 ≥0. 03~0. 50 ≥0. 50~0. 70 3.3.3 The end of the pipe should be sawn flat and free of burrs. The inclination of the cut should not exceed the length tolerance 53-1 Tolerance Ordinary grade High precision grade GB/T 8891 The length and tolerance of the pipe should comply with the provisions of Table 4. 3.3.4 Table 4 Length and tolerance of pipe Delivery length of pipe ≥400~-1 000 >1 000~1 500 The curvature of the pipe shall comply with the provisions of Table 5. Ordinary grade Allowable deviation Curvature of pipewww.bzxz.net Curvature Pipe length >400~600 >600~1000 1000~1500 Ordinary grade Positive direction (A) High precision grade The twist of the pipe shall comply with the provisions of Table 6 Pipe length >400~600 ≥600~1 000 >1 000~1 500 Mechanical properties Twist degree of pipe Not more than Not more than Ordinary grade Twist degree Ordinary grade The longitudinal room temperature tensile test results of pipes shall comply with the provisions of Table 7 Table 7 Mechanical properties T2, H96 HSn70-1 Air tightness test Tensile strength, MPa Not less than Not more than High precision grade Lateral (B) High precision grade Elongation% High precision grade Not less than When the pipe is subjected to air pressure test, the air pressure is 0.1MPa, the pipe is completely immersed in water for 60s, and no bubbles should appear in the pipe. 3.6 Residual stress Hard brass pipes should be annealed to eliminate residual stress. If the party who needs it has special requirements and indicates it in the contract, residual stress inspection can be carried out. Surface quality 3.7.1 The inner and outer surfaces of the pipe should be smooth and clean, and there should be no cracks, pinholes, peeling, bubbles, inclusions and green rust. 335 GB/T8891—2000 3.7.2 Pipes are allowed to have slight, localized scratches, pits, spots and other defects that do not cause the shape and wall thickness of the pipe to exceed the allowable deviation. Slight, localized water marks and dark colors are not used as a basis for scrapping. 4 Test methods 4.1 The arbitration analysis method for the chemical composition of pipes shall be carried out in accordance with the provisions of GB/T5121. 4.2 The longitudinal room temperature tensile test of pipes shall be carried out in accordance with the provisions of GB/T228, and the tensile test specimens shall comply with the provisions of GB/T6397. 4.3 The air tightness test method of pipes shall be carried out in accordance with the following provisions: When testing pipes, they should be connected to a pressurized gas source to keep air with a certain pressure in the pipe. Put the pipe completely into water and check whether there is any gas leakage in the pipe. 4.4 The residual stress test of the pipe shall be carried out in accordance with the provisions of GB/T10567. 4.5 The surface quality of the pipe shall be checked with the naked eye. 4.6 The outer dimensions of the pipe shall be measured with measuring tools of corresponding accuracy. When measuring the wall thickness, the two ends of the pipe shall be cut 100mm long in the longitudinal direction. The bending of the pipe shall be measured with a ruler (or steel tape measure) and a feeler gauge. 4.7 4.8 When measuring the distortion of the pipe, the wide surface of the pipe shall be placed flat on the platform board, with the three corners as a plane, and then the gap distance between one of the four corners and the platform shall be measured with a feeler gauge. 5 Inspection rules 5.1 Inspection and acceptance 5.1.1 The pipes shall be inspected by the supplier's technical supervision department to ensure that the product quality complies with the provisions of this standard and fill in the quality assurance certificate. 5.1.2 The buyer shall inspect the received products in accordance with the provisions of this standard. If the inspection results do not comply with the provisions of this standard, the buyer shall submit the matter to the supplier within three months from the date of receipt of the product and the supplier and buyer shall negotiate to resolve the issue. 5.2 Batches Pipes shall be submitted for inspection in batches. Each batch shall consist of pipes of the same brand, state and specification. The weight of each batch shall not exceed 500kg. 5.3 Inspection items 5.3.1 Each batch of pipes shall be inspected for chemical composition, mechanical properties, external dimensions and surface quality. 5.3.2 When the buyer requires, the pipes shall be subjected to air tightness test and residual stress test of hardened brass pipes. 5.4 Sampling location and number of samples 5.4.1 For sampling of chemical composition, the supplier shall take a sample from each furnace during melting and casting, and the buyer shall randomly take a sample from each batch of pipes. 5.4.2 For longitudinal room temperature mechanical property test and residual stress test of pipes, two pipes shall be randomly selected from each batch. 5.4.3 For the sampling number of air tightness test, the supplier and the buyer shall agree on it. 5.4.4 For surface quality inspection, 1% of the weight of each batch shall be sampled for inspection. When the weight is less than 100kg, at least 20 pipes shall be sampled for inspection. 5.4.5 For the external dimensions inspection of pipes, no less than 20 pipes shall be sampled for each batch. 5.5 Repeated test Even if only one sample fails to meet the test results of mechanical properties, residual stress test, surface quality and external dimensions of pipes, double samples shall be taken from the batch for re-inspection of the unqualified items. If one sample still fails to meet the test results of the re-inspection, the whole batch shall be unqualified or tested pipe by pipe. The qualified ones shall be accepted as a separate batch. 5.6 Determination of test results When the chemical composition, mechanical properties and residual stress are unqualified, the whole batch is unqualified; when the airtightness test, surface quality and external dimensions are unqualified, the single piece is unqualified. 6 Marking, packaging, transportation and storage 6.1 Marking On each batch of pipes that pass the inspection, there are at least two labels as follows:536 a) Inspection stamp of the technical supervision department of the manufacturer; b) Brand; {) Supply status; d) Batch number 6.2 Packaging, transportation and storage GB/T 8891—2000 The packaging, transportation and storage of pipes shall comply with the provisions of GB/T8888. 6.3 Quality Assurance Each batch of pipes shall be accompanied by a product quality assurance certificate. Indicate: a) Manufacturer name; b) Product name; c) Brand; d) Specification; c) Status; d) Batch number; g) Net weight and number of pieces; h) Results of various analyses and tests and stamp of the technical supervision department; d) Number of this standard; i) Packing date. Contents of order The order for materials listed in this standard shall include the following: 7.1 Material name. 7.2 Brand. 7.3 Status. 7.4 Specification and accuracy grade, Weight or number of pieces. Allowable deviation of dimension (when there are special requirements). 7.6 7.7 Residual stress test. 7.8 Air tightness test. 7.9 Standard number. 7.10 Others. GB/T88912000 Appendix A (Suggested Appendix) Calculation of theoretical weight A1 In order to calculate the theoretical weight of the pipe, the theoretical density of various specifications of copper and steel alloys listed in the previous standards is collected and the values in Table A1 are taken. Table Al Density HSn70-1 A2 The theoretical weight of the pipe is: cross-sectional area of the pipe × length × density. Flat pipe cross-sectional area element [R (RS) \] 2 (4R density, g/em B) X S110 Others. GB/T88912000 Appendix A (Suggested Appendix) Calculation of theoretical weight A1 In order to calculate the theoretical weight of the pipe, the theoretical density of various specifications of copper and steel alloys listed in the previous standards is collected and the values in Table A1 are taken. Table Al Density HSn70-1 A2 The theoretical weight of the pipe is: the cross-sectional area of the pipe × length × density. Flat pipe cross-sectional area element [R (RS) \] 2 (4R density, g/em B) X S110 Others. GB/T88912000 Appendix A (Suggested Appendix) Calculation of theoretical weight A1 In order to calculate the theoretical weight of the pipe, the theoretical density of various specifications of copper and steel alloys listed in the previous standards is collected and the values in Table A1 are taken. Table Al Density HSn70-1 A2 The theoretical weight of the pipe is: the cross-sectional area of the pipe × length × density. Flat pipe cross-sectional area element [R (RS) \] 2 (4R density, g/em B) X S1 Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.