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JB/T 8355-1996 General technical requirements for shot peening equipment

Basic Information

Standard ID: JB/T 8355-1996

Standard Name: General technical requirements for shot peening equipment

Chinese Name: 抛喷丸设备 通用技术条件

Standard category:Machinery Industry Standard (JB)

state:in force

Date of Release1996-04-11

Date of Implementation:1996-10-01

standard classification number

Standard Classification Number:Machinery>>General Processing Machinery and Equipment>>J61 Casting Equipment

associated standards

Procurement status:ISO 8501-1 IDT ISO 2632-2 NEQ MIL-S-13165A MOD

Publication information

other information

Focal point unit:National Foundry Machinery Standardization Technical Committee

Introduction to standards:

This standard specifies the technical requirements, test methods, inspection rules, etc. for shot peening equipment. JB/T 8355-1996 General Technical Requirements for Shot Peening Equipment JB/T8355-1996 Standard download decompression password: www.bzxz.net

Some standard content:

Machinery Industry Standard of the People's Republic of China
JB/T 8355--96
Shot Peening Equipment
199G-04-11 Issued
General Technical Conditions
1996-10-01 Implementation
Ministry of Machinery Industry of the People's Republic of China
JB/8355-96
This standard adopts international standards and foreign advanced standards and technical documents in a timely manner. For surface cleanliness, this standard is equivalent to T1SO8501-13 Visual Assessment of Cleanliness Part 1: Grade and Treatment of Steel Materials After Fully Removal of All Layers and Alloys .2 Requirements for light blast cleaning, thorough blast cleaning, very thorough blast cleaning and blast cleaning to make the steel surface clean For the determination of surface roughness, this standard adopts the comparison sample made by referring to Table 1S212/1 Part 1: Comparison of roughness, electrospark machining, shot peening, sand blasting and polishing: For the determination of the strength of the shot blasting force, it is equivalent to the method for determining the strength of the shot blasting in the national military standard MIL-S-7316A wide shot blasting: For the determination of the benefit, the standard equivalently adopts the method for determining the coverage rate of the shot blasting in the product manufacturing and assembly manual GM58-751 of the Bozhou Commercial Machinery Branch.
This standard is effective from October 1, 1996. The accompanying materials of the standard are the appendices of the standard. This standard is proposed and managed by the National Machinery Standardization Technical Association. The drafting of this standard is promoted by: Sadai Forging Press Research Institute, Daohuohe Lian Machinery Factory, and Li Jian forging machinery company. The main drafters of this standard are Liu Siqing, Xia Yongqi, and Shu Xinsheng. This standard was first released by the State Administration of Vehicles on the 11th. 1 Scope
Machinery Industry Standard of the People's Republic of China
Shot Peening Equipment
Applicable Technical Conditions
This standard specifies the technical requirements, test methods, inspection rules, etc. of shot peening equipment. JH/T 8355-96
The standard applies to various types of shot peening equipment (hereinafter referred to as equipment for short) for workpiece semi-processing and spraying. 2 Reference Standards
The provisions contained in the following standards are all quoted in the standards and become the provisions of this standard. The left standard is published, and the versions shown are all valid. The right standard will be revised. The applicable standards are subject to the new version. GBJ18480
GB 1239. 4-89
GB/T 1804-92
GB3236-32
GB375533
Provisions for shape and position specifications of blue coiled wire technical specifications
General tolerances, main tolerances for linear dimensions
High quality structural steel wire
General technical requirements for hydraulic system
GB/T5226.1-1996 Electrical equipment for electrical applications Part 1, General technical requirements GB6414--86
GR6484-86
GB 648536
G643786
CB7932-87
GB1009588
GB118G1-65
GB/T 1330G--9t
JB/T113093
JIE 1644—91
JB267082
IT 3713.284
JB/T 53G4-91
JB/T 5365.191
[B 5545- -$1
JB/T 5548-1
JB/T 6331, 2 .-- $2
TB/T 6578-93
ZR J50 006—88
ZBn JS0 008.2-RR
Tolerance of casting dimensions
Casting steel shot
Casting number shotbZxz.net
Extra soft sand
General technical conditions for pneumatic system
Fine grinding of disconnected strong return column gear
Tolerance of weight of rotating parts
Technical conditions for pressure type and real station molding machine, general hanging parts for casting machine
General rules for inspection of Jinman cutting machine tools
Technical conditions for double-country disc drawing shot
Sand treatment and cleaning equipment, this paint technical record, casting machine cleanliness determination method weight
Full-range protection and replacement parts for machinery to be manufactured
Technical provisions for electric vibrator
Ming machine recovery Determination method of sound pressure level determination Single-circuit plate ball machine technical mercury parts
Metal cutting machine tools
Metal cutting machine tools
Approved by the Ministry of Machinery Industry on April 11, 1996
Compilation of random technical documents
General technical regulations for welded parts
1996-10-01 implementation
3 Technical requirements
3.1 General requirements
JB/TS355-96
3.1.1 The equipment shall comply with the provisions of this standard and be manufactured according to the drawings and technical documents approved by the prescribed procedures. 3.1.2 The electrical system of the equipment shall comply with the provisions of GB/T5226.1. 3.1.3 The load rate of each motor shall not exceed its rated power value. 3.1.4 The workpiece loading and unloading system, the shot circulation system, the dust removal system and the equipment system shall have an electrical interlocking device. 3.1.5 The hydraulic system of the equipment shall comply with the provisions of B3766. 3.1.6 The pneumatic system of the equipment shall comply with the provisions of GB7932. 3.1.7 The operation of the equipment shall comply with the provisions of GB/T 536. 3.1.8 All moving parts of the equipment shall be equipped with safety protection devices or measures, and the safety protection shall comply with the provisions of GB:5545. 3.1.9 The bearings and sliding parts shall be smooth and dustproof. The lubrication of the parts shall be in accordance with the provisions of the equipment instruction card. The hardness or wear resistance of each easily damaged part shall meet the requirements of the technical documents and be easy to replace and replace. 3.1.10:
Assume that the lubricity limit of each reducer is 0.03% of the lower limit of the oil standard, and the internal cleanliness of the oil cylinder and cylinder of the equipment shall comply with the provisions of JB/T 143G-93. 3.1.12
The uncorrected size limit deviation of the machined parts shall not be lower than the tolerance requirements specified in GB/T18C4. 3.1.13
Welded parts shall comply with the provisions of 29mJ50008.2. 3.1.14
3.1.15 The size correction and required deviation of the missing parts shall not be lower than the requirements of CT13 grade specified in GB5414 and MT13 specified in GB11351. The precision requirements of the quick-acting wheels shall not be lower than those specified in GB10055. 3.1.16
The structure of the equipment should ensure accessibility and convenience for maintenance. 3.1.17
The numbers and labels on the equipment should comply with the provisions of 7/T13305. 3.1.19
The accessories and spare parts are complete.
The accessories should include product instructions, product certificates and packing lists. The accessories should comply with the provisions of 2F3. 1.20
J50006.
3.2
3.2.1 The shot blasting machine should comply with the heat treatment of B3713.2 or B/T6575. 3.2.2 The structure and storage mode of the shot blasting machine should be able to meet the needs of the workpiece without cutting, and should meet the requirements of the technical documents. 3.2.3 The projectile area of ​​the shot blasting machine should be able to meet the requirements of the shot blasting process. 3.24 Under the condition of a certain spray speed, the single fire rate library meets the requirements specified in the technical documents. 3.2.5 The maximum value or the total average value of the hardness of each set of blades, shot wheels, fixed sleeves and guards in each shot blasting machine should be within the 3HRC standard: 3.3 Shot peening part 3.3.1 The hardness of the nozzle surface should not be less than 55ITRC, and the F should be replaced and connected. 3.3.2 Each, the conversion switch, the sensor and the pressure gauge should be sensitive and reliable, and the fastening connector should be changed. 3.3.3 Under high working pressure, the joints of the closure and the joints should not be flared. 3.3.4 The blasting and its equipment should be easy to operate. The ball chain of the gear gun should rotate flexibly, the blasting gun force reduction device should work smoothly, the free distance can meet the requirements of the parts blasting processing, and can accurately stop and store any position within the lifting and lowering original distance. 3.3.9 The design, control, inspection, etc. of the blasting mold should comply with the special provisions of the safety test of the pressure vessel and the current regulations of the pressure vessel safety supervision program.
3.3.6. The inner surface of the nozzle without strengthening process should not be inspected for sensitive products, oil and oil. There should be no excess welding materials on the nozzle guide assembly. The outer surface of the nozzle can be restored to the state of being sold, and the inner surface can be plated. JB/T 8355-96
3.3.7 The spray hole volume of the shot peening machine should meet the requirements of the technical specifications. 3.3.8 When the pressure is 0.55MPa, the shot rate of each quality should be less than 3.5kg/m3.4 The shot circulation system should work in a coordinated manner, and its production rate should meet the requirements of the shot circulation. The shot supply of the shot peening machine should be sufficient.
3.4.1 Spiral conveyor
3.4.1.1 The standard type of structure should ensure the continuity and smoothness of the conveying. 3.4.1.2 The main straightness of the spiral body axis should not be lower than the Class 1C precision requirement specified in GB11B4. 3.4.1.3 The straightness between the output rail of the spiral conveyor and the main axis of the conveyor body should meet the Class 1U precision requirements specified in GB1161.
3.4.1 Under normal use conditions, no material accumulation should occur. 3.4.2 Elevator
3.4.2.1 The transmission roller should not have cracks, pits, welds and other defects that affect the performance. 3.4.2.7 The runout of the transmission fluid cylinder to the auxiliary line should meet the Class 1 precision requirements specified in GB1184. The roller straightness, sharing and minimum diameter should meet the requirements of Table 1.
Table 1 Thickness difference between thick and thin layers and minimum wall thickness
Minimum wall thickness
>12--16
34.2.3 The warp tearing strength of nylon core rubber conveyor belt shall not be less than 2N/cm layer, the warp breaking rate shall not exceed 25%, the warp tensile strength of nylon core rubber conveyor belt shall not be less than 560N/(cm layer), and the warp breaking rate shall not exceed 20%. 3.4.2.4 The warp bearing capacity at the joint of the conveyor belt shall be lower than the warp batch breaking strength of the whole belt. 3.4.2.5 The tensioning device shall be flexible, and after the tensioning parts are installed and adjusted, the final pressure stroke shall not exceed 50% of the stroke. 3.4.2.6 The traction parts shall operate normally without jamming, hitting, deviation or reversal. 3.4.2.7 The empty edge rate of the lifting device shall not exceed 30% of the rated edge rate. 3.4.7. When the elevator is in positive belt use, the maximum misfeeding amount shall meet the requirements of the technical documents. 3.4.2.9 The material condition is good. There is no significant material return phenomenon. 3.4.3 Linear vibrating screen
3.4.3.1 The cross-sectional performance of the machine shall not exceed that of the wire material specified in GB32U6. 3.4.1.2 The screening and sample of the chain screen plate shall be made of materials with a mechanical strength of not less than 16mm. 3.4.3.3 The amount of projectiles that meet the nominal size in the screen material discharged by the discharge port shall not exceed 1% of the total circulation.
3.4. 3. 43
Under the condition of positive belt use, the self-paying vibration end holder and the operator shall not be deformed, cracked or broken. 3.4.3.5 The material and heat treatment of the spring should comply with the relevant provisions of GB1335.4, and the surface of the spring should be strengthened. The two ends of the spring should be strong and vertical, and the spring should be tightly connected with the upper and lower bearings. 3.4.3.63
3.4.3.7 The allowable tolerance of the size and load of the spring and the shape tolerance should not be lower than the requirements of the second-level precision change specified in GB1239.4. 3.4.3.8 The defects of the rotating parts should not be repaired by welding. 3.4.3.9 The electric microcontroller should comply with the provisions of JB/\554B. 3.4.3.10 If there is an over-operation zone during operation, the direct loss of the dynamic screen is in a reliable braking or limiting manner, which will cause the machine to stop or stop.
3.4.3.11 The side clearance of the linear vibrating screen during operation on the stop belt should not exceed 2mm. 3
JB/T8355-96
3.4.3.12 After the linear vibrating screen is in normal operation, the difference in the vertical direction of the symmetrical points on the two sides of the screen should not exceed 20% of the average value of the double amplitudes measured at these two points.
3.4.3.13 The vibration acceleration of the linear vibrating screen should not exceed the provisions of the technical documents. 3.4.3.14 The body diameter and shape deviation of the cylindrical screen should comply with the provisions of the technical documents. 3.4.3.15 The screen should be firmly fixed on the screen body, and the length of the screen wire extending out of the pressure plate should not be less than 1/3 of the size of each screen hole. 3.4.3.16 The roller on the round screen should be firmly assembled, and the coaxiality of the flow axis and the axis of the national roller screen should not be lower than the 7th grade accuracy requirement specified in C51184. 3.4.3.17 The axial speed of the roller screen should not be greater than 5mm. 3.4.3.18 The rotation speed of the liquid roller should comply with the provisions of the technical documents. 3.4.4 Separator 3.4.4.1 The impurity content of a single shot after separation by the separator should not be greater than 1%. The content of impurities in the qualified shot should not be greater than 1. 3.4.4.2 The total amount of shots used in the ring in the separator after separation by the separator should not be less than 9:1%. 3.4.5 Supply system
3.4.5.1 The shot supply system should not have the phenomenon of shot leakage, and the shot supply gate should be reliable. 3.4.5.2 The shot filling flow should not exceed the shot filling capacity of the shot blasting machine, and can meet the needs of the blasting machine and the spraying machine. 3.5 Workpiece bearing
3.5.1 The bearing body should be able to meet the operation characteristics and special requirements (such as feed speed, working mode) in the shot blasting area of ​​the machine.
3.5.2 The maximum loading capacity of the bearing body should meet the requirements of the technical documents and meet the requirements of productivity. 3.5.3 In the direction of the shot blasting machine, the relative position of the upper workpiece in the reverse direction of the shot blasting machine should meet the requirements of the blasting machine. 3.5.4 The part of the bearing body that bears the impact of the projectile should have wear resistance. 3.5.5 The bearing body shall not cause any damage that may adversely affect the quality of the workpiece. The bearing body shall be designed to facilitate the design of the bearing body. 3.5.6 The specific bearing body shall comply with the provisions of the product standards or technical specifications of each month: 3.6 Shot peening work area
3.6.! The shot peening process shall be carried out in a closed environment. The closed environment and the workpiece inlet and outlet shall have facilities to prevent single and flying out. 3.6.2 The inner wall of the closed environment shall be equipped with a time-tight protective plate in the direction of the shot applicator and other parts. The protective plate shall be installed in the middle of the workpiece. 3.6.3 In the working state, the closed environment shall be in a negative pressure state. 3.6.4 The space in the closed environment shall be able to meet the needs of full shot peening and processing of workpieces. If agreed, it shall be able to install the auxiliary equipment of complex and step-shaped workpieces.
3.Workpiece loading and unloading system
The workpiece loading and unloading system should be coordinated with the operation rhythm of the workpiece carrier, and the maximum unloading capacity should comply with the provisions of the technical specifications. 3.Dust removal system
3.&! The equipment should be equipped with a dust removal system or have an interface connected to the dust removal system. The selection of the ventilation plate of the equipment should meet the above requirements. 3.8.2 The dust removal system should have a hanging device to prevent the dust removal pipeline from being blocked. 3.8.3 When the dust collector is working, no dust should appear in all parts. 3.8.4 Under working conditions, the dust emission concentration of the dust collector used by the equipment to the atmosphere should be less than 15n%/m3. 3.9 The running time of idling and load running
should be less than 2E. After idling, the workpiece carrier should be operated according to the maximum load of the workpiece carrier. 3.3.1 The workpiece carrier should be flexible and stable. The workpiece should be in place in time and properly connected. 3.9.2 The operation of each motion mechanism should be normal. There should be no friction, chain and other interference between the moving parts, and the shot blaster should not be abnormal.
3.9.3 The functions of each machine should be normal.
3.9.4 The electrical control system should be coordinated and sensitive. JH/T8355-96
3.9.5 The action of the pressure drop and pneumatic system should be flexible and accurate, and there should be no stagnation. 3.9.6 The fasteners and pipe connections should not be loose. 3.0. The rolling bearing should not exceed 35°C. 3.9. With one or two reliable equipment, the noise should not exceed S (A). With more than two equipment, the noise should not exceed 93dB (A).
3.9.9 The equipment systems should be able to work normally under the maximum load state specified in the technical requirements document. 3.9.10 The equipment systems should be coordinated and there should be no jamming. 3.9.11 Under the dust production rate specified in the technical documents and the use of appropriate projectiles, the performance of the equipment should meet one or more of the following provisions. The performance of the equipment should be clearly specified in the technical documents. 3.2.11.1. The surface properties after shot peening should meet the requirements of different uses. a) Sa1 light shot peening cleaning
When carried out without excessive force, there should be no visible grease and dirt on the workpiece surface, and no attached oxide, chain link, healthy layer and foreign matter.
When observing without magnification, the workpiece surface should be free of visible grease and dirt, and there should be almost no scale, rust, or foreign matter. Any residual effect is firmly attached. )5a212 When inspecting without releasing the workpiece, the upper surface should be free of visible grease and dirt and there should be no oxidation, rust, or foreign matter. The traces of the coating should only be slight spots or lines. d) S3 When observing without magnification, the workpiece surface should be free of visible grease and dirt, and there should be no scale, rust, or foreign matter. The surface should have a uniform color. 3.9.11.2 The surface grain size of the workpiece after blasting shall meet the specified requirements. 3.9.11.3 The shot peening strength of the workpiece after blasting shall meet the specified requirements. 3.9.11.4 If the agreement stipulates, the surface coverage rate of the workpiece shall not be less than 984. When measuring the technical indicators of the abandoned items of this standard, the procedures specified in this chapter and the instructions for use of the instruments used to measure the various technical indicators of this standard shall be followed to ensure the reproducibility of the measurement. The equipment used should be calibrated to prove that it can meet the requirements of the measuring instrument. 4.1 Determination of the hardness of wearing parts
Randomly collect evenly distributed points on the tested surface of the wearing parts, and polish them to make the surface material accuracy reach 2um. The polishing area is larger than the carbon test punch. The wearing parts are randomly fixed on a carrier with a certain rigidity, and the average precision is not limited to the IHRC. The average value of the three points is the hardness of the wearing parts. For the determination of the hardness difference of the lifting plate, the dividing wheel, the directional sleeve, and the protective electrode, one point should be selected from each surface to be determined. After the measurement, the maximum and minimum values ​​and the half-mean value of the three-point hardness are determined according to the measurement results. 4.2 Determination according to JBS/T536.1. 4.3 Test items according to JB2670 4.4 Determination of the shooting belt area
Paint a black paint on a suitable wooden board or lay a thick paper and mark the required area. Place the left side on a workpiece carrier of the same weight as the workpiece to be shot. Start the equipment. Add a small amount of projectiles into the bucket of the throwing belt and shoot for a few seconds. Turn off the equipment. Remove the wooden board and check the position, shape and area of ​​the shooting belt. 5
4.5 Determination of pellet efficiency
IB/T 8355--96
Automatic equipment, make and adjust the pellet supply door so that the total pellet supply reaches the total power within the range of the motor power of the pelletizer. The inlet pipe should not overflow with pellets. After 1min, it should still be filled and overflow. Then close the pellet supply door, stop supplying pellets, remove the pellet inlet bucket, and replace a container under the pellet supply door for positive measurement. Open the pellet supply door and the stopwatch at the same time. When the pellet supply door is closed to 1mm, close the pellet door. When there is no obvious pellet out of the pellet discharge, close the pelletizer, weigh the pellets in the pelletizer, and use the same method to calculate the pellet quantity (unit: k/kg). While measuring the pellet filling, measure the motor efficiency corresponding to the measured pellet quantity, and take the arithmetic mean value as the load power of the motor (unit: k).
The ratio of the shot volume of the shot blasting machine to the negative power of the motor is the shot blasting rate [measured in kg/(min-kw)]. 4. Determination of the hardness of the core nozzle
Three points on the outer diameter of the nozzle are randomly and evenly distributed according to the provisions of 1. 4. To measure the shot blasting rate
Put a spherical gold bottom blasting machine on the workpiece support of the equipment, so that the spray gun is facing the blasting machine mouth, and the nozzle and the container mouth should be deep. Take a small amount of anti-flying air to prevent the ejection of the ejection from the nozzle and all the ejection from the nozzle flows into the container. Adjust the working pressure of the blasting machine to 0.55MPa. When the workpiece support is not running, the blasting machine is operated and the scale is used to select the time. When the blasting machine is closed at 1m, the net weight of the projectile in the blood container is weighed, and the average value is the shot blasting rate (measured in kS/nin). While measuring the reduction, the blasting is carried out corresponding to the measured blasting volume! The compressed air elimination disk is set, and the arithmetic mean is the nozzle compressed air consumption (the unit of measurement is /i. The compressed air consumption of the spraying with the shot number is the shot rate. 4. Determination of the maximum micro-recording force of the linear vibrating screen During the idling process, a rejection meter is used with a light indicator to record the linear vibrating screen excitation rate. The mass of the deflection block and the maximum eccentricity (the average of the calculated and measured values ​​can be taken) are calculated as the vibration force according to formula (1). The excitation force of the deflection is the maximum excitation force of the linear vibrating screen. Force:
F=-X10-*te(rf)
Formula, F force, Nr
Then----weight block mass, kg
\——weight fast borrowing heart minister.mm
excitation rate, -1.
4.9 Self-reporting screen, wave simple screen end in accordance with the public secret of the projectile base determination n
out of the straight line according to the principle of dynamic, the front row of the fall of the division of the fall device, so that the number of people on the screen all the frequency of the boarding device, the outside hand I body The specified workpiece is loaded with the maximum load capacity, and the equipment is started to make the projectiles enter the normal cycle. The waste material is 1mn away from the screen outlet of the simple screen. After shutting down, the angle in the container is reduced to a large speed, and the waste material is screened according to the classification specified in GB61.~G1. The mass of the projectiles that meet the nominal size is weighed, and the mass of the projectiles is calculated according to the ratio of the mass of the projectiles to the actual production of the linear vibrating screen and the simple screen.
4.10 The impurities in the pellets and the pellets that meet the nominal size are Determination of qualified pellet content in pellet tray and pet Under the condition that the equipment is running under load and has formed a staggered cycle, open the pellet gate for 3 minutes, and sample evenly over the entire length of the sand separator (the sampling lever should be below the first puzzle plate). Each sample is 5 mg, and a total of three samples are taken. After each sample is weighed with an accuracy of 0.91g, the pellets and impurities are separated and the impurities are weighed. The mass content is calculated according to the percentage of the taken amount. The average of the three calculations is the impurity content in the pellets. The pellets after each separation are weighed in the same way. After the pellets are weighed, the pellets are screened or counted according to the tolerance of the pellet size and the test method specified in GB34GB87 or related technical documents. The pellets are weighed to determine the percentage of pellets with the nominal size in the pellets. When the equipment is under normal load and the cycle has been formed, take a sample at the waste outlet of the separator. Each sample is 1g+ and a total of three samples are taken. After each sample is weighed with an accuracy of 0.01, the pellets and impurities are separated. At the same time, the broken pellets that cannot be recycled in the E
JB/T8355--96
shot are removed, and the pellets that can be recycled are weighed. The qualified pellet content is calculated by weight percentage, and the arithmetic average of three calculations is the qualified pellet content in the material. 4. The dust emission concentration is determined according to the relevant regulations of the national environmental protection department: 4.12 Determination of the productivity of the pellet circulation system: 1.1 times the maximum allowable addition of the equipment + 1.1 times the allowable addition of the workpiece carrier The maximum bearing capacity of the detailed description is loaded on the workpiece, and the equipment is started to carry out the round-tripping and filling processing. During the working process, the shot circulation system should not be blocked or stopped, and the plan is coordinated. It is determined that the yield does not meet the requirements. At the same time, the following measurements are no longer carried out. It is assumed that each pair of workpieces has completed a cycle of round-tripping and the convex machine is shut down. A container is placed at the discharge 1.1 of the elevator to collect the mixture of shots, sand, etc. from the elevator. When the machine is started again, all the shots, sand, etc. can flow into the container. The equipment is started again according to the above conditions for 1m, and the machine is closed. After the machine is finished, the mixture of shot, sand, etc. in the ship is weighed (the unit of measurement is k/min). This information is the production rate of the shot ring system. 4.13 Machine productivity
The maximum load allowed by the workpiece carrier is splashed on the workpiece. The equipment is started to use appropriate shot to blast the workpiece. The workpiece is subjected to shot blasting. The time is measured by a scale until the shot blasting effect meets the requirements of the workpiece. The ratio is calculated according to the weight or equivalent value of the workpiece and the processing time. The ratio is the whole machine productivity. 4.14 When the parts are running idly, the noise is measured according to the provisions of JB/6331.2. 4.15 The method for measuring the surface roughness of the workpiece after oil shot blasting is to remove all the attachments and debris on the surface of the workpiece to be tested after oil shot blasting, and observe the surface of the workpiece under scattered sunlight or artificial lighting conditions.The surface of the workpiece should be inspected with normal vision, and the results of the daily measurement should be made in combination with the situation of the shot coverage.
4.16 Determination of the surface roughness of the workpiece after shot peening 4.1. Remove all dust and debris on the surface of the workpiece to be tested during the shot peening process. 4.16.2 Use a surface roughness comparison sample block with a similar material and roughness to the workpiece to compare with the surface of the workpiece to be tested. When comparing, the comparison sample block should be placed close to a certain area of ​​the workpiece to be tested, and the scratched surface should be compared with four different parts of the comparison sample. The roughness of the workpiece surface can be determined by visual perception. 4.16.3 During the determination process, the comparison sample block should be placed under the same conditions as the workpiece (such as composition, light, etc.). 4.1i.4 For workpieces with high surface requirements (such as R of 0.2m, 0.44m, 0.8m), a comparison test can be performed by placing the magnifying glass in the space between the test surface and the comparison sample surface: the magnifying glass should not exceed the scope of the magnifying glass.
4, 1.5 If the surface roughness and fineness cannot be measured by comparison sample due to the influence of the surface coverage of the workpiece, a surface roughness test should be performed, and a half-plate of the same specification processed under the same conditions as the test surface should be used for measurement according to the specified conditions. 4.16.6 When there is a dispute over the measurement result, a method with higher accuracy than the above method can be used. The method of determining the high quality shall be as follows. 4.17 For the determination of the shot peening strength of the workpiece after shot peening, see Appendix A (Standard Appendix). 4.18, for the surface of the workpiece after shot peening. Determination of yield 4.18.1 Definition of surface coverage
The ratio between the area occupied by the bullet marks and the area required to be shot peened at a specified position on the surface of the workpiece to be shot peened is called the surface coverage ratio
The surface coverage ratio is expressed as a percentage. When the surface of the workpiece is equal to or less than 2% of the initial surface, the measured surface yield ratio is defined as 100.
4.18.2 On the surface of the workpiece after shot peening, select the measured points and magnify them. A large mirror with a magnification of at least 50 times is used for daily measurement and the original surface area on the sprayed surface is counted: 102cm×102mum or 1C4cm surface! The percentage of the surface area occupied by all interception marks in the model is calculated, and the result is the surface coverage rate. 4.1, 3 If the agreement stipulates a surface coverage rate of more than 100%, the model spraying time is used for calculation. Example: 200 surface coverage rate means that the upper source is sprayed (spraying> time is twice the 10C% surface coverage rate. 7
JB/T8355-96
4.19 The equipment supplier unconditionally runs the whole machine at a total cost and runs it at load When the equipment is running, the details can be carried out by the purchaser, but the factory can carry out the empty running test of the assembled parts.
S Inspection regulations
S.1 Factory inspection
5.1.1 Each equipment shall be inspected and qualified by the manufacturing technical inspection department, and shall be shipped with a product quality certificate. 5.1.2 If there is no special cooperative provision, the equipment shipped shall at least comply with 3.1.2, 3.1.4~3.1.10, 2.1.14~3.1.19, 3.2.3.3.3.1~3.3.3.3.5, 3.4.1.1~3.4.1.4.3.4.2.1.3.4.2.2.3.4, 3.5, 3. 4.3.1,3.4.3.2,3.4.3.5~3.4.3.3. 4.3.14~3.4.5.18, 3.4.1.3.5.1.3.5.4, 3.6.1, 3.6.3, 3.6.4, 3.8., 3.8.2, 3.J, 1~~, U, 6, and all the inspected pieces shall be qualified. 5.2 Single type inspection
5.2.1 Type inspection shall be carried out according to all the items specified in the standard period, and all the inspection items shall be qualified. 5.2.2 Type inspection shall be carried out in any of the following situations: a) The contract agreement clearly stipulates that all items specified in this standard shall be used as acceptance strategies; b) The equipment is inspected or supervised; d) There are unstable areas in the equipment manufacturing process that affect the equipment performance; e) The national quality supervision agency supervises the equipment during the equipment manufacturing process. 5.2.3 The supplier finds that the equipment performance is not as specified in the contract agreement or the national quality supervision agency supervises the equipment. The type inspection shall be carried out on 2% of each batch of equipment, and no less than one piece shall be inspected on a random basis. Each piece of equipment shall comply with the provisions of 5.2.1. 6 Packaging, marking, storage and transportation The packaging, marking, storage and transportation of equipment shall comply with the provisions of 7.1 to 7. of 1B1. B
41 Arc height curve
JBT835596
Appendix A
Determination of shot peening intensity
(Standard time record)
The surface layer of the test piece undergoes plastic deformation under the impact of the projectile, which causes the test piece to bend toward the pool in a ball-shaped shape (to A1). The distance between the reference point and the ball is measured, which is called the arc height. The reference plane with a diameter of &tt|| is used as the height proof!
Figure A1 After the test piece is thrown, the shape of the hyperbolic spherical surface and the height of the test piece are measured. When the technical parameters (including projectile diameter, projectile speed, ground shot peening amount, ground shot peening time, angle, etc.) remain unchanged, the initial arc height increases with the time (or the number of shot peening times). But as the piece changes gradually, the amount reaches the range and "or" standard, and the height changes linearly with the time of peening. This process forms a curve, the "height time curve" (Figure A2). The point of deviation from the line is called the point A, B), and its ordinate is called the mean height.
Double height seat
Late nine time (European system
Figure 42 High line
A2 shot peening nine strong Definition and expression method of shot peening intensity
The sub-height value at the saturation point on the "height·time" curve is called the shot peening intensity. The shot peening intensity is expressed by the tensile height value (in units of degrees) measured by the standard test piece. Example: The test height measured by the A-type standard tensile test piece is C.36mm, which is expressed as 0.36A. A3 shot peening intensity detection equipment
Other shot peening intensity detection equipment includes C5616T gauge, C6616-1 standard double height test piece and C6616-■ tension module. A3.1C: B616-I standard height test piece is divided into three types: N, A, and C. Type A test piece is a commonly used test piece. When the ground shot peening intensity (saturation height) measured by the A-type test piece is less than 0.15mm (time 0.15A), it should be adopted Use N-type trial production to determine the shot peening strength: When the ground strength measured by the JB/T8355-96
type test piece is greater than 0.6rm (i.e. 0 center A>, the type test piece should be used to measure the shot peening strength. 3.2 In some special cases where standard height test pieces are not suitable, non-standard size test pieces can be used. Before the comparison, a height comparison test should be conducted between the non-standard size test piece and the standard height test piece, and the shot strength (i.e. gun strength) of the non-standard size test piece when the standard height test piece is used is determined according to the drawing. A4 Determination of shot peening visibility
A4.1 Fasten the standard double height test piece to the clamping die. 4.2 Install the clamping block with the installed test piece on the workpiece carrier, and its position and direction should be consistent with the workpiece being peened. The low position and direction of the light parts of the shot peening workpiece are similar to those of the shot peening workpiece, and they are in the same motion state as the workpiece being shot peened. A4.3 The automatic equipment is used for suction and testing. A4.4 After the specified time (or number of cycles), the batch shot peening is stopped and the test piece is removed. A4.5 Check the extension height of the non-shot peened surface of the test piece on the gauge. The non-shot peened surface of the test piece should face the single head of the gauge. The distance between the center point of the non-shot peening surface of the test piece and the specific basic plane formed by the four ball heads of the gauge is the tension height. A4.6 According to the regulations of A4.1 to A4.5, select a shot peening process and test six or more test pieces according to different extraction times (or times) to obtain a set of data and draw a "strength height-time\ (or number> curve on the coordinate paper. In the case of fully adjusting the equipment within the allowable range of the equipment and updating other process parameters, a series of different "real height-time or number" curves will be obtained in this way,
A4. In order to select the most ideal curve from the obtained "real height-time or number" curves, re-shot peen a test piece with the shot peening process parameters corresponding to the commercial line and the degree, and measure it according to the provisions of A4.1 to A4.5. The fixed result is called gloss loss intensity.16 Determination of the surface roughness of the workpiece after shot peening 4.1. Remove all dust and debris from the surface of the workpiece to be tested during the shot peening process. 4.1.2 Use a shot peening surface roughness comparison sample block with a similar material and roughness to the workpiece to compare with the surface of the workpiece to be tested. When comparing, the comparison sample block should be placed close to a certain area of ​​the workpiece to be tested, and the scratched surface should be compared with four different sections of the comparison sample. The roughness of the workpiece surface can be determined by the actual feeling. 4.1.6.3 During the determination process, the comparison sample block should be placed under the same conditions as the workpiece (such as composition, light, etc.). 4.1i.4 For workpieces with high surface requirements (such as R of 0.2m, 0.44m, 0.8m), a comparison test can be performed by placing the magnifying glass in the space between the test surface and the comparison sample surface: the magnifying glass should not exceed the scope of the magnifying glass.
4, 1.5 If the surface roughness and fineness cannot be measured by comparison sample due to the influence of the surface coverage of the workpiece, a surface roughness test should be performed, and a half-plate of the same specification processed under the same conditions as the test surface should be used for measurement according to the specified conditions. 4.16.6 When there is a dispute over the measurement result, a method with higher accuracy than the above method can be used. The method of determining the high quality shall be as follows. 4.17 For the determination of the shot peening strength of the workpiece after shot peening, see Appendix A (Standard Appendix). 4.18, for the surface of the workpiece after shot peening. Determination of yield 4.18.1 Definition of surface coverage
The ratio between the area occupied by the bullet marks and the area required to be shot peened at a specified position on the surface of the workpiece to be shot peened is called the surface coverage ratio
The surface coverage ratio is expressed as a percentage. When the surface of the workpiece is equal to or less than 2% of the initial surface, the measured surface yield ratio is defined as 100.
4.18.2 On the surface of the workpiece after shot peening, select the measured points and magnify them. A large mirror with a magnification of at least 50 times is used for daily measurement and the original surface area on the sprayed surface is counted: 102cm×102mum or 1C4cm surface! The percentage of the surface area occupied by all interception marks in the model is calculated, and the result is the surface coverage rate. 4.1, 3 If the agreement stipulates a surface coverage rate of more than 100%, the model spraying time is used for calculation. Example: 200 surface coverage rate means that the upper source is sprayed (spraying> time is twice the 10C% surface coverage rate. 7
JB/T8355-96
4.19 The equipment supplier unconditionally runs the whole machine at a total cost and runs it at load When the equipment is running, the details can be carried out by the purchaser, but the factory can carry out the empty running test of the assembled parts.
S Inspection regulations
S.1 Factory inspection
5.1.1 Each equipment shall be inspected and qualified by the manufacturing technical inspection department, and shall be shipped with a product quality certificate. 5.1.2 If there is no special cooperative provision, the equipment shipped shall at least comply with 3.1.2, 3.1.4~3.1.10, 2.1.14~3.1.19, 3.2.3.3.3.1~3.3.3.3.5, 3.4.1.1~3.4.1.4.3.4.2.1.3.4.2.2.3.4, 3.5, 3. 4.3.1,3.4.3.2,3.4.3.5~3.4.3.3. 4.3.14~3.4.5.18, 3.4.1.3.5.1.3.5.4, 3.6.1, 3.6.3, 3.6.4, 3.8., 3.8.2, 3.J, 1~~, U, 6, and all the inspected pieces shall be qualified. 5.2 Single type inspection
5.2.1 Type inspection shall be carried out according to all the items specified in the standard period, and all the inspection items shall be qualified. 5.2.2 Type inspection shall be carried out in any of the following situations: a) The contract agreement clearly stipulates that all items specified in this standard shall be used as acceptance strategies; b) The equipment is inspected or supervised; d) There are unstable areas in the equipment manufacturing process that affect the equipment performance; e) The national quality supervision agency supervises the equipment during the equipment manufacturing process. 5.2.3 The supplier finds that the equipment performance is not as specified in the contract agreement or the national quality supervision agency supervises the equipment. The type inspection shall be carried out on 2% of each batch of equipment, and no less than one piece shall be inspected on a random basis. Each piece of equipment shall comply with the provisions of 5.2.1. 6 Packaging, marking, storage and transportation The packaging, marking, storage and transportation of equipment shall comply with the provisions of 7.1 to 7. of 1B1. B
41 Arc height curve
JBT835596
Appendix A
Determination of shot peening intensity
(Standard time record)
The surface layer of the test piece undergoes plastic deformation under the impact of the projectile, which causes the test piece to bend toward the pool in a ball-shaped shape (to A1). The distance between the reference point and the ball is measured, which is called the arc height. The reference plane with a diameter of &tt|| is used as the height proof!
Figure A1 After the test piece is thrown, the shape of the hyperbolic spherical surface and the height of the test piece are measured. When the technical parameters (including projectile diameter, projectile speed, ground shot peening amount, ground shot peening time, angle, etc.) remain unchanged, the initial arc height increases with the time (or the number of shot peening times). But as the piece changes gradually, the amount reaches the range and "or" standard, and the height changes linearly with the time of peening. This process forms a curve, the "height time curve" (Figure A2). The point of deviation from the line is called the point A, B), and its ordinate is called the mean height.
Double height seat
Late nine time (European system
Figure 42 High line
A2 Nine strong shot Definition and expression method of shot peening intensity
The sub-height value at the saturation point on the "height·time" curve is called the shot peening intensity. The shot peening intensity is expressed by the tensile height value (in units of degrees) measured by the standard test piece. Example: The test height measured by the A-type standard tensile test piece is C.36mm, which is expressed as 0.36A. A3 shot peening intensity detection equipment
Other shot peening intensity detection equipment includes C5616T gauge, C6616-1 standard double height test piece and C6616-■ tension module. A3.1C: B616-I standard height test piece is divided into three types: N, A, and C. Type A test piece is a commonly used test piece. When the ground shot peening intensity (saturation height) measured by the A-type test piece is less than 0.15mm (time 0.15A), it should be adopted Use N-type trial production to determine the shot peening strength: When the ground strength measured by the JB/T8355-96
type test piece is greater than 0.6rm (i.e. 0 center A>, the type test piece should be used to measure the shot peening strength. 3.2 In some special cases where standard height test pieces are not suitable, non-standard size test pieces can be used. Before the comparison, a height comparison test should be conducted between the non-standard size test piece and the standard height test piece, and the shot strength (i.e. gun strength) of the non-standard size test piece when the standard height test piece is used is determined according to the drawing. A4 Determination of shot peening visibility
A4.1 Fasten the standard double height test piece to the clamping die. 4.2 Install the clamping block with the installed test piece on the workpiece carrier, and its position and direction should be consistent with the workpiece being peened. The low position and direction of the light parts of the shot peening workpiece are similar to those of the shot peening workpiece, and they are in the same motion state as the workpiece being shot peened. A4.3 The automatic equipment is used for suction and testing. A4.4 After the specified time (or number of cycles), the batch shot peening is stopped and the test piece is removed. A4.5 Check the extension height of the non-shot peened surface of the test piece on the gauge. The non-shot peened surface of the test piece should face the single head of the gauge. The distance between the center point of the non-shot peening surface of the test piece and the specific basic plane formed by the four ball heads of the gauge is the tension height. A4.6 According to the regulations of A4.1 to A4.5, select a shot peening process and test six or more test pieces according to different extraction times (or times) to obtain a set of data and draw a "strength height-time\ (or number> curve on the coordinate paper. In the case of fully adjusting the equipment within the allowable range of the equipment and updating other process parameters, a series of different "real height-time or number" curves will be obtained in this way,
A4. In order to select the most ideal curve from the obtained "real height-time or number" curves, re-shot peen a test piece with the shot peening process parameters corresponding to the commercial line and the degree, and measure it according to the provisions of A4.1 to A4.5. The fixed result is called gloss loss intensity.16 Determination of the surface roughness of the workpiece after shot peening 4.1. Remove all dust and debris from the surface of the workpiece to be tested during the shot peening process. 4.1.2 Use a shot peening surface roughness comparison sample block with a similar material and roughness to the workpiece to compare with the surface of the workpiece to be tested. When comparing, the comparison sample block should be placed close to a certain area of ​​the workpiece to be tested, and the scratched surface should be compared with four different sections of the comparison sample. The roughness of the workpiece surface can be determined by the actual feeling. 4.1.6.3 During the determination process, the comparison sample block should be placed under the same conditions as the workpiece (such as composition, light, etc.). 4.1i.4 For workpieces with high surface requirements (such as R of 0.2m, 0.44m, 0.8m), a comparison test can be performed by placing the magnifying glass in the space between the test surface and the comparison sample surface: the magnifying glass should not exceed the scope of the magnifying glass.
4, 1.5 If the surface roughness and fineness cannot be measured by comparison sample due to the influence of the surface coverage of the workpiece, a surface roughness test should be performed, and a half-plate of the same specification processed under the same conditions as the test surface should be used for measurement according to the specified conditions. 4.16.6 When there is a dispute over the measurement result, a method with higher accuracy than the above method can be used. The method of determining the high quality shall be as follows. 4.17 For the determination of the shot peening strength of the workpiece after shot peening, see Appendix A (Standard Appendix). 4.18, for the surface of the workpiece after shot peening. Determination of yield 4.18.1 Definition of surface coverage
The ratio between the area occupied by the bullet marks and the area required to be shot peened at a specified position on the surface of the workpiece to be shot peened is called the surface coverage ratio
The surface coverage ratio is expressed as a percentage. When the surface of the workpiece is equal to or less than 2% of the initial surface, the measured surface yield ratio is defined as 100.
4.18.2 On the surface of the workpiece after shot peening, select the measured points and magnify them. A large mirror with a magnification of at least 50 times is used for daily measurement and the original surface area on the sprayed surface is counted: 102cm×102mum or 1C4cm surface! The percentage of the surface area occupied by all interception marks in the model is calculated, and the result is the surface coverage rate. 4.1, 3 If the agreement stipulates a surface coverage rate of more than 100%, the model spraying time is used for calculation. Example: 200 surface coverage rate means that the upper source is sprayed (spraying> time is twice the 10C% surface coverage rate. 7
JB/T8355-96
4.19 The equipment supplier unconditionally runs the whole machine at a total cost and runs it at load When the equipment is running, the details can be carried out by the purchaser, but the factory can carry out the empty running test of the assembled parts.
S Inspection regulations
S.1 Factory inspection
5.1.1 Each equipment shall be inspected and qualified by the manufacturing technical inspection department, and shall be shipped with a product quality certificate. 5.1.2 If there is no special cooperative provision, the equipment shipped shall at least comply with 3.1.2, 3.1.4~3.1.10, 2.1.14~3.1.19, 3.2.3.3.3.1~3.3.3.3.5, 3.4.1.1~3.4.1.4.3.4.2.1.3.4.2.2.3.4, 3.5, 3. 4.3.1,3.4.3.2,3.4.3.5~3.4.3.3. 4.3.14~3.4.5.18, 3.4.1.3.5.1.3.5.4, 3.6.1, 3.6.3, 3.6.4, 3.8., 3.8.2, 3.J, 1~~, U, 6, and all the inspected pieces shall be qualified. 5.2 Single type inspection
5.2.1 Type inspection shall be carried out according to all the items specified in the standard period, and all the inspection items shall be qualified. 5.2.2 Type inspection shall be carried out in any of the following situations: a) The contract agreement clearly stipulates that all items specified in this standard shall be used as acceptance strategies; b) The equipment is inspected or supervised; d) There are unstable areas in the equipment manufacturing process that affect the equipment performance; e) The national quality supervision agency supervises the equipment during the equipment manufacturing process. 5.2.3 The supplier finds that the equipment performance is not as specified in the contract agreement or the national quality supervision agency supervises the equipment. The type inspection shall be carried out on 2% of each batch of equipment, and no less than one piece shall be inspected on a random basis. Each piece of equipment shall comply with the provisions of 5.2.1. 6 Packaging, marking, storage and transportation The packaging, marking, storage and transportation of equipment shall comply with the provisions of 7.1 to 7. of 1B1. B
41 Arc height curve
JBT835596
Appendix A
Determination of shot peening intensity
(Standard time record)
The surface layer of the test piece undergoes plastic deformation under the impact of the projectile, which causes the test piece to bend toward the pool in a ball-shaped shape (to A1). The distance between the reference point and the ball is measured, which is called the arc height. The reference plane with a diameter of &tt|| is used as the height proof!
Figure A1 After the test piece is thrown, the shape of the hyperbolic spherical surface and the height of the test piece are measured. When the technical parameters (including projectile diameter, projectile speed, ground shot peening amount, ground shot peening time, angle, etc.) remain unchanged, the initial arc height increases with the time (or the number of shot peening times). But as the piece changes gradually, the amount reaches the range and "or" standard, and the height changes linearly with the time of peening. This process forms a curve, the "height time curve" (Figure A2). The point of deviation from the line is called the point A, B), and its ordinate is called the mean height.
Double height seat
Late nine time (European system
Figure 42 High line
A2 shot peening nine strong Definition and expression method of shot peening intensity
The sub-height value at the saturation point on the "height·time" curve is called the shot peening intensity. The shot peening intensity is expressed by the tensile height value (in units of degrees) measured by the standard test piece. Example: The test height measured by the A-type standard tensile test piece is C.36mm, which is expressed as 0.36A. A3 shot peening intensity detection equipment
Other shot peening intensity detection equipment includes C5616T gauge, C6616-1 standard double height test piece and C6616-■ tension module. A3.1C: B616-I standard height test piece is divided into three types: N, A, and C. Type A test piece is a commonly used test piece. When the ground shot peening intensity (saturation height) measured by the A-type test piece is less than 0.15mm (time 0.15A), it should be adopted Use N-type trial production to determine the shot peening strength: When the ground strength measured by the JB/T8355-96
type test piece is greater than 0.6rm (i.e. 0 center A>, the type test piece should be used to measure the shot peening strength. 3.2 In some special cases where standard height test pieces are not suitable, non-standard size test pieces can be used. Before the comparison, a height comparison test should be conducted between the non-standard size test piece and the standard height test piece, and the shot strength (i.e. gun strength) of the non-standard size test piece when the standard height test piece is used is determined according to the drawing. A4 Determination of shot peening visibility
A4.1 Fasten the standard double height test piece to the clamping die. 4.2 Install the clamping block with the installed test piece on the workpiece carrier, and its position and direction should be consistent with the workpiece being peened. The low position and direction of the light parts of the shot peening workpiece are similar to those of the shot peening workpiece, and they are in the same motion state as the workpiece being shot peened. A4.3 The automatic equipment is used for suction and testing. A4.4 After the specified time (or number of cycles), the batch shot peening is stopped and the test piece is removed. A4.5 Check the extension height of the non-shot peened surface of the test piece on the gauge. The non-shot peened surface of the test piece should face the single head of the gauge. The distance between the center point of the non-shot peening surface of the test piece and the specific basic plane formed by the four ball heads of the gauge is the tension height. A4.6 According to the regulations of A4.1 to A4.5, select a shot peening process and test six or more test pieces according to different extraction times (or times) to obtain a set of data and draw a "strength height-time\ (or number> curve on the coordinate paper. In the case of fully adjusting the equipment within the allowable range of the equipment and updating other process parameters, a series of different "real height-time or number" curves will be obtained in this way,
A4. In order to select the most ideal curve from the obtained "real height-time or number" curves, re-shot peen a test piece with the shot peening process parameters corresponding to the commercial line and the degree, and measure it according to the provisions of A4.1 to A4.5. The fixed result is called gloss loss intensity.2 Use a roughness comparison sample block with similar material and roughness to the workpiece to compare with the surface of the workpiece to be tested. When comparing, the comparison sample block should be close to a certain area of ​​the workpiece to be tested, and then the scratched surface should be compared with four different parts of the comparison sample. The roughness of the workpiece surface can be judged by the actual feeling. 4.16.3 During the determination process, the comparison sample block should be placed under the same conditions as the workpiece (such as composition, light system, etc.). 4.1i.4 For workpieces with high surface requirements (such as R of 0.2m, 0.44m, 0.8m), a comparison test can be performed by placing the magnifying glass in the space between the test surface and the comparison sample surface: the magnifying glass should not exceed the scope of the magnifying glass.
4, 1.5 If the surface roughness and fineness cannot be measured by comparison sample due to the influence of the surface coverage of the workpiece, a surface roughness test should be performed, and a half-plate of the same specification processed under the same conditions as the test surface should be used for measurement according to the specified conditions. 4.16.6 When there is a dispute over the measurement result, a method with higher accuracy than the above method can be used. The method of determining the high quality shall be as follows. 4.17 For the determination of the shot peening strength of the workpiece after shot peening, see Appendix A (Standard Appendix). 4.18, for the surface of the workpiece after shot peening. Determination of yield 4.18.1 Definition of surface coverage
The ratio between the area occupied by the bullet marks and the area required to be shot peened at a specified position on the surface of the workpiece to be shot peened is called the surface coverage ratio
The surface coverage ratio is expressed as a percentage. When the surface of the workpiece is equal to or less than 2% of the initial surface, the measured surface yield ratio is defined as 100.
4.18.2 On the surface of the workpiece after shot peening, select the measured points and magnify them. A large mirror with a magnification of at least 50 times is used for daily measurement and the original surface area on the sprayed surface is counted: 102cm×102mum or 1C4cm surface! The percentage of the surface area occupied by all interception marks in the model is calculated, and the result is the surface coverage rate. 4.1, 3 If the agreement stipulates a surface coverage rate of more than 100%, the model spraying time is used for calculation. Example: 200 surface coverage rate means that the upper source is sprayed (spraying> time is twice the 10C% surface coverage rate. 7
JB/T8355-96
4.19 The equipment supplier unconditionally runs the whole machine at a total cost and runs it at load When the equipment is running, the details can be carried out by the purchaser, but the factory can carry out the empty running test of the assembled parts.
S Inspection regulations
S.1 Factory inspection
5.1.1 Each equipment shall be inspected and qualified by the manufacturing technical inspection department, and shall be shipped with a product quality certificate. 5.1.2 If there is no special cooperative provision, the equipment shipped shall at least comply with 3.1.2, 3.1.4~3.1.10, 2.1.14~3.1.19, 3.2.3.3.3.1~3.3.3.3.5, 3.4.1.1~3.4.1.4.3.4.2.1.3.4.2.2.3.4, 3.5, 3. 4.3.1,3.4.3.2,3.4.3.5~3.4.3.3. 4.3.14~3.4.5.18, 3.4.1.3.5.1.3.5.4, 3.6.1, 3.6.3, 3.6.4, 3.8., 3.8.2, 3.J, 1~~, U, 6, and all the inspected pieces shall be qualified. 5.2 Single type inspection
5.2.1 Type inspection shall be carried out according to all the items specified in the standard period, and all the inspection items shall be qualified. 5.2.2 Type inspection shall be carried out in any of the following situations: a) The contract agreement clearly stipulates that all items specified in this standard shall be used as acceptance strategies; b) The equipment is inspected or supervised; d) There are unstable areas in the equipment manufacturing process that affect the equipment performance; e) The national quality supervision agency supervises the equipment during the equipment manufacturing process. 5.2.3 The supplier finds that the equipment performance is not as specified in the contract agreement or the national quality supervision agency supervises the equipment. The type inspection shall be carried out on 2% of each batch of equipment, and no less than one piece shall be inspected on a random basis. Each piece of equipment shall comply with the provisions of 5.2.1. 6 Packaging, marking, storage and transportation The packaging, marking, storage and transportation of equipment shall comply with the provisions of 7.1 to 7. of 1B1. B
41 Arc height curve
JBT835596
Appendix A
Determination of shot peening intensity
(Standard
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