HGJ 232-1992 Specification for production preparation work for large and medium-sized units in the chemical industry
Some standard content:
Industry Standard of the People's Republic of China
Specifications for Production Preparation of Large and Medium-sized Plants in Chemical Industry
HGJ232-92
Editing Unit: China National Chemical Engineering CorporationApproving Department: Ministry of Chemical Industry
Effective Date: December 1, 1992
Document of Ministry of Chemical Industry
(1992) Chemical Foundation No. 478
Notice on Issuance of "Specifications for Production Preparation of Large and Medium-sized Plants in Chemical Industry"
To the Chemical Industry Departments (Bureaus) of all provinces, autonomous regions, municipalities directly under the Central Government and cities with independent planning status, Jilin Chemical Company, Nanning Chemical Company, Dahua Company, Taihua Company, and all chemical construction, design and construction units: On May 3, 1988, our Ministry issued the "Regulations on Production Preparation and Commissioning of Large-sized Plants in Chemical Industry" in Document No. (88) Chemical Foundation No. 381. According to the requirements of the State Planning Commission on the "Plan for the Formulation and Revision of Engineering Construction Standards and Specifications", the Ministry commissioned China National Chemical Engineering Corporation to compile the "Specifications for Production Preparation of Large and Medium-sized Plants in the Chemical Industry" on the basis of the "Regulations". It is now the engineering construction standard of the chemical industry of the People's Republic of China (numbered HGI232-92), which will be implemented from December 1, 1992. The production preparation work of chemical plants is an important part of the capital construction, which is very important for achieving a reasonable construction period and smooth commissioning, and laying a good foundation for initial production. All chemical departments (bureaus) and chemical construction units must attach importance to this work and conscientiously implement this specification. This specification is managed by the Capital Construction Department of the Ministry of Chemical Industry. It is hoped that all units will report the problems and experiences encountered in the implementation to the Ministry's Capital Construction Department. This specification is published by the Engineering Construction Standard Editing Center of the Ministry of Chemical Industry. (Address: Building 3, Chemical Industry Park, Hepingli North Street, Beijing, Postal Code: 100013) Ministry of Chemical Industry
June 18, 1992
Preparation Instructions
According to the arrangement of the Ministry of Chemical Industry (92) Chemical Base No. 59 "On Issuing the 1992 Chemical Engineering Construction Bid Estimation Quota and Software Preparation (Revision) Work Plan", China National Chemical Engineering Corporation was entrusted by the Ministry of Chemical Industry to prepare this specification. In the process of preparing this specification, we summarized and absorbed the experience of production preparation work of chemical plants for many years and took the principle spirit of (88) Chemical Base No. 381 "Regulations on Production Preparation and Commissioning of Large Chemical Plants", referred to the experience of large imported chemical plants, carried out a lot of investigation and research work, organized expert review of the draft for review, and widely solicited opinions. This specification clearly stipulates the procedures and contents of production preparation work and related major work, and is applicable to large and medium-sized chemical plants built in China. Small and modified and expanded plants can also refer to it for implementation. This specification is divided into ten chapters, the main contents of which are: general principles, terms, general provisions, staffing and full staff training, technical preparations, safety preparations, materials and external conditions preparations, management preparations, major work related to production preparations, summary of production preparations and two appendices, and clause explanations. All units should carefully summarize their experience when implementing this specification in order to revise and improve it. Capital Construction Department of the Ministry of Chemical Industry
May 29, 1992
Terms
General provisions
Staffing and full staff training···．
Technical preparation work
Safety preparation work
Material and external conditions preparation work
Management preparation work·
Main work related to production preparation work 10 Summary of production preparation work
Appendix Explanation of terms used in this specification
Explanation of clauses
(3)
(4)
(7)
1 General
1.0.1 This specification is formulated to complete production preparation work in a timely manner, achieve a reasonable construction period and smooth commissioning, achieve various technical and economic indicators specified in the design documents, and lay the foundation for initial production.
1.0.2 This specification is applicable to the production preparation work of newly built large and medium-sized plants in the domestic chemical industry during the basic construction stage, and can also be used as a reference for small and modified and expanded plants. 1.0.3 Production preparation work must be postponed and started after the feasibility study report or design task book is approved and until the chemical feed is put into use. 1.0.4 Production preparation work should include five aspects of preparation work, including staffing and full staff training, technology, safety, materials and external conditions, and management. 1.0.5 This specification should be used in conjunction with the "Chemical Industry Medium-sized Unit Commissioning Work Specification".
2 Terms and Terms
2.0.1 Construction unit: The construction unit is a corporate legal person. During the construction period, it is responsible for raising construction funds, organizing the construction of production units, production preparation, commissioning, production assessment and handing over the project to the state:
2.0.2 Construction Overall Plan: The overall plan during the construction period. It makes comprehensive arrangements for the entire process of construction preparatory engineering start, construction, production preparation, commissioning, production assessment and completion acceptance.
2.0.3 Reasonable construction period: refers to the construction period from the formal start of the production unit to the end of the production assessment, which is determined by the system engineering principle based on the characteristics and construction conditions of the construction project, in accordance with the principles of technical possibility, economic rationality, and compliance with the construction and commissioning procedures, and approved by the superior competent department.
2.0.4 Production preparation work: refers to the preparation work done for commissioning and initial production during the construction process. It mainly includes five aspects of preparation, including staffing and full staff training, technology, safety, materials and external conditions, and management. It is an important part of capital construction. It creates the necessary conditions for commissioning and lays the foundation for production. 2.0.5 On-site technical chief person in charge: the decision-maker who is fully responsible for technical work on site. Under the general contracting system, the chief engineer of the general contracting unit should be appointed. Under the system where the construction unit is responsible for construction, the chief engineer of the construction unit should be appointed. 2.0.6 Pre-commissioning (i.e. on-site preparation work before chemical material feeding commissioning): various work carried out on site before the chemical material feeding commissioning after the installation project is completed. It mainly includes: internal processing of pipeline systems and equipment, electrical and instrument commissioning, single-machine commissioning and linkage commissioning.
2.0.7 Chemical material feeding trial run: All production devices of the factory, use the media specified in the design documents to open up the production process, and conduct trial runs between the devices to test all their performance except economic indicators, and produce qualified products. 2.0.8 Devices: In this specification, it specifically refers to all production devices and auxiliary facilities that constitute large and medium-sized construction projects in the chemical industry. 2
3 General provisions
3.0.1 After the feasibility study report or design task book is approved, the construction unit shall determine the factory's management organization setting plan. During the production equipment construction stage, it shall gradually concentrate manpower according to the progress of production preparation work, and establish and improve the production preparation organization as soon as possible on the basis of the management organization setting plan to ensure the needs of production preparation work and trial run. The factory's formal management organization shall start normal operation one month before the chemical material feeding trial run. 3.0.2 The construction unit must, in accordance with the requirements of the design documents and the overall construction plan, make preparations in five aspects, including staffing and full staff training, technology, safety, materials and external conditions, and management, and must not affect the smooth commissioning on schedule due to the delay or mistakes in the above work.
3.0.3 The construction unit shall organize the production preparation department and hire design, construction, and production experts to participate in the preparation of the overall construction plan. 3.0.4 One month before the start of the chemical material trial run, the construction unit must fully complete the production preparation work, build a factory management organization, establish various systems, and ensure that personnel are in place according to their posts. Maintenance facilities and living facilities should be able to meet the needs of chemical material trial run and initial production.
3.0.5 The construction unit shall participate in design review, mechanical supervision, engineering quality supervision, engineering construction scheduling meetings, pre-trial runs and other work related to production preparation. 3.0.6 Unless otherwise specified in the contract, the construction unit shall be responsible for organizing and directing the chemical material trial run; production assessment work must be organized by the construction unit. 3
4 Staffing and full staff training
4.0.1 The construction unit shall carry out staffing and training in a planned manner according to the factory staffing specified in the design documents and in accordance with the principle of "qualification by post, recruitment by quality, training by post, and strict assessment".
4.0.2 Staffing shall meet the following requirements: 4.0.2.1 After the feasibility study report or design task book is approved, the construction unit shall select personnel with high political quality, strong organizational ability, certain technical and management theories, and production and construction experience to form a leadership team that meets the needs of managing a modern factory. Among them, at least one main member must be in charge of production preparation; 4.0.2.2 After the leadership team is formed, it shall refer to the positions of similar production plants, select professional and technical workers such as production technology, mechanical repair, electrical repair, instrument repair, analysis, enterprise management, foreign affairs, etc., and form a production preparation organization; 4.0.2.3 After the preliminary design is approved, the required education level of the personnel should be determined according to the complexity of the operation position technology specified in the design documents, and the personnel should be assigned accordingly. Engineering technicians, management personnel and some production and maintenance team leaders should be selected from personnel with corresponding education levels in the same type of production plants, and the rest should be recruited from university, technical secondary school, technical school and high school graduates. The operation and maintenance personnel of the main positions should come to the factory before the construction of the project starts.
4.0.2.4 One month before the chemical material test run, the factory quota should be fully staffed according to the provisions of the design documents.
4.0.3 Personnel training should meet the following requirements: 4.0.3.1 Leaders at all levels of production equipment and every employee should undergo full-staff training and receive special training and political and ideological education for their own work: 4.0.3.2 Production command personnel and process technology backbones, production teams, team leaders and key position operators must undergo the following four stages of training to become familiar with the entire process, establish a system concept, and master the mutual influence between upper and lower positions, between front and back processes, and between the inside and outside of the equipment;
(1) The first stage of training: The time should be three to six months. The training content should be learning the relevant basic knowledge of chemical engineering, machinery, electricity, instrumentation, analytical knowledge, process principles and production processes and operations, and foreign languages required for distributed control systems. (2) The second stage of training: The time should be six to twelve months. The training content should be learning production control and operation, maintenance and use of machinery and instruments, start-up and shutdown, accident handling and other practical work in similar production plants. (3) The third stage of training: The duration should be six to twelve months. The training content should be familiar with the factory's production process, operating procedures and mechanical, instrumentation and electrical performance. The training should be conducted on a simulator in comparison with the actual situation on site, with the focus on mastering the operation and accident handling under different working conditions.
For overseas training of complete sets of imported equipment, the contract should clearly state that the corresponding internship factory should have the conditions for simulator training.
(4) The fourth stage of training: The duration should be six to ten months. The training content should be to participate in the pre-commissioning work on site, familiarize with command and operation, summarize experience and revise procedures. 4.0.3.3 Mechanical, electrical and instrument maintenance personnel should undergo the first and second stages of training specified in 4.0.3.2 of this specification. The focus of the second stage of training should be to participate in the maintenance and overhaul of the main machinery of the same type of production plant. The third and fourth stages should focus on learning the structure, performance and maintenance and commissioning procedures of the factory's machinery, instrumentation and electrical. Some maintenance personnel should also participate in the quality supervision of the factory construction project, electrical instrument commissioning and other work: 4.0.3.4 In addition to the training specified in 4.0.3.2 of this specification, operators of the distributed control system should also learn basic computer knowledge and participate in the configuration of the distributed control system.
4.0.4 The assessment of training work should meet the following requirements: 4.0.4.1 Implement periodic examinations. Only after passing the examination of the previous stage can one participate in the training of the next stage:
4.0.4.2 The assessment results of each stage must be stored in the personal technical file;5
4.0.4.3 In addition to the examinations of the relevant stages, the personnel participating in the pre-trial run and the chemical material trial run must also pass the examinations of the trial run plan and simulated operation, and can take up their posts after passing the examinations;
4.0.4.4 The post examinations of workshop directors, department (division) leaders, dispatchers and full-time engineers must be conducted by the director in charge or the chief engineer, and the post examinations of team leaders, management personnel, post operators, analytical and testing workers, and maintenance workers must be conducted by the workshop director or the department (division) leader.
5 Technical preparation work
5.0.1 After the feasibility study report or design task book is approved, the technical backbone of process, mechanical and electrical, instrumentation, computer, analysis and other aspects should be concentrated in stages and batches according to the needs of the work to carry out technical preparation work. The technical preparations for normal production should be completed one month before the chemical industry starts trial operation.
5.0.2 The personnel involved in the technical preparations should remain stable and be responsible for the professional work they undertake.
5.0.3 Technical preparation work should focus on the following contents: 5.0.3.1 Participate in the review and decision-making of the design plan of the construction unit: 5.0.3.2 Participate in the review of design drawings;
5.0.3.3 In accordance with the division of labor in the "Chemical Industry Large and Medium-sized Plant Commissioning Work Specifications", organize the preparation or participate in the preparation and review of the pre-commissioning plan; 5.0.3.4 Be responsible for organizing the preparation of the overall commissioning plan and the chemical material feeding commissioning plan. Be responsible for organizing the translation, copying, review and editing of the process of introducing the device. 5. 0.3. 51
Atlas, mechanical schematic manual, simulator instructions and operation manual and other materials. 5.0.3.6 Be responsible for organizing the preparation of technical training materials: 5.0.3.7 Be responsible for organizing the preparation of various technical regulations and job operation methods. Collect design modification items, changes in operating methods and major problems in installation and commissioning. 5.0.3.8
5.0.4After the feasibility study report or design task book is approved, the construction unit shall immediately organize production and design personnel to determine the specific technical plan as the design basis according to the technical route direction specified in the approval document. The determination of the technical plan shall comply with the following principles: 5.0.4.1 The process and machinery used in the design must be mature and reliable, and strive for advanced technical and economic indicators on the basis of reliability; 7
5.0.4.2 The comprehensive energy consumption index shall not be lower than the average advanced level of domestic similar production plants or the index specified in the approval document
5.0.4.3 The automatic control system shall be safe, reasonable, sensitive and reliable, and convenient for monitoring and handling various accidents:
5.0.4.4 It is convenient for pre-commissioning and chemical material feeding commissioning. 5.0.5 The construction unit shall organize the preparation of the commissioning plan and various regulations according to the commissioning schedule specified in the overall commissioning plan, and shall comply with the following provisions: 5.0.5.1 In accordance with the commissioning schedule and the division of labor in the "Commissioning Work Specifications for Large and Medium-sized Chemical Industry Devices", formulate a work plan for the preparation of various commissioning plans and regulations, and implement it to relevant units;
5.0.5.2 The preparation of the commissioning plan and regulations shall be based on the design documents, operation manuals, mechanical instructions, electrical and automatic control instructions, etc. And it shall refer to the relevant information of the same type of production plants and combine the actual situation of the plant: 5.0.5.3 The commissioning plan and regulations shall be approved by the on-site technical chief. Before implementation, relevant personnel shall be organized to study and conduct simulated operations in combination with the actual situation on site. 5.0.6 The job operation method shall cover all positions of the production device, the commissioning plan shall cover all commissioning items, and the regulations shall cover all production systems and public engineering systems in the whole plant. The commissioning plan, procedures and job operation methods that the factory must prepare should include the following contents: 5.0.6.1 Pre-commissioning plan;
5.0.6.2 Chemical material feeding commissioning plan;
5.0.6.3 Process regulations for chemical production equipment 5.0.6.4 Process regulations for public works, which should mainly include steam supply, water supply, electrical operation, machinery, electrical, instrument maintenance, analysis, automatic control system, etc.: 5.0.6.5 Job operation methods for each position of the production equipment. 5.0.7 Foreign language materials related to commissioning and production maintenance of imported equipment should be translated accurately and issued in a timely manner. The translation must be reviewed by professional and technical personnel and translators at the review level, and approved by the on-site technical chief. Omissions and wrong translations are strictly prohibited. 5.0.8 The theoretical part of the technical training materials should be easy to understand, and the application part should be comprehensive.2 Production command personnel and technical backbones, production shifts, team leaders and key position operators must undergo the following four stages of training to become familiar with the entire process, establish a system concept, and master the mutual influence between upper and lower positions, between front and back processes, and between the inside and outside of the device; (1) The first stage of training: The time should be three to six months. The training content should be learning the relevant basic knowledge of chemical engineering, machinery, electricity, instrumentation, analytical knowledge, process principles and production processes and operations, and foreign languages required for distributed control systems. (2) The second stage of training: The time should be six to twelve months. The training content should be learning production control and operation, maintenance and use of machinery and instruments, start-up and shutdown, accident handling and other practical work in similar production plants. (3) The third stage of training: The time should be six to twelve months. The training content should be familiar with the production process, operating procedures and mechanical, instrumentation and electrical performance of the factory. The training should be conducted on a simulator in comparison with the actual situation on site, with the focus on mastering operations and accident handling under different working conditions.
For overseas training of complete sets of imported equipment, the contract should clearly state that the corresponding internship factory should have the conditions for simulator training.
(4) The fourth stage of training: The time should be six to ten months. The training content should include participating in the pre-commissioning work on site, becoming familiar with command and operation, summarizing experience, and revising regulations. 4.0.3.3 Mechanical, electrical, and instrument maintenance personnel should undergo the first and second stages of training specified in 4.0.3.2 of this specification. The focus of the second stage of training should be to participate in the maintenance and overhaul of the main machinery of the same type of production plant. The third and fourth stages should focus on learning the structure, performance, and maintenance and commissioning procedures of the factory's machinery, instrumentation, and electrical. Some maintenance personnel should also participate in the quality supervision of the factory's construction projects, electrical instrumentation commissioning, etc.: 4.0.3.4 In addition to the training specified in 4.0.3.2 of this specification, the operators of the distributed control system should also learn basic computer knowledge and participate in the configuration of the distributed control system.
4.0.4 The assessment of training work shall meet the following requirements: 4.0.4.1 Implement phased examinations. Only after passing the previous phase of examinations can one participate in the next phase of training:
4.0.4.2 The assessment results of each phase must be stored in the personal technical file; 5
4.0.4.3 In addition to the examinations of the relevant phases, the personnel participating in the pre-trial run and the chemical material trial run must also pass the test of the trial run plan and simulated operation, and only after passing the examinations can they hold the certificate to take up their posts;
4.0.4.4 The on-the-job examinations of workshop directors, department (division) leaders, dispatchers and full-time engineers must be presided over by the director in charge or the chief engineer, and the on-the-job examinations of team leaders, management personnel, post operators, analytical technicians, and maintenance workers must be presided over by the workshop director or the department (division) leader.
5 Technical preparation work
5.0.1 After the feasibility study report or design task book is approved, the technical preparation work in terms of process, mechanical and electrical, instrumentation, computer, analysis, etc. should be carried out in phases and batches according to the work needs. The technical preparation work for normal production should be completed one month before the chemical material test run.
5.0.2 The personnel participating in the technical preparation work should remain stable and be responsible for the professional work they undertake.
5.0.3 Technical preparation work should focus on the following contents: 5.0.3.1 Participate in the review and decision-making of the design plan of the construction unit: 5.0.3.2 Participate in the review of design drawings;
5.0.3.3 In accordance with the division of labor in the "Chemical Industry Large and Medium-sized Plant Commissioning Work Specifications", organize the preparation or participate in the preparation and review of the pre-commissioning plan; 5.0.3.4 Be responsible for organizing the preparation of the overall commissioning plan and the chemical material feeding commissioning plan. Be responsible for organizing the translation, copying, review and editing of the process of introducing the device. 5. 0.3. 51
Atlas, mechanical schematic manual, simulator instructions and operation manual and other materials. 5.0.3.6 Be responsible for organizing the preparation of technical training materials: 5.0.3.7 Be responsible for organizing the preparation of various technical regulations and job operation methods. Collect design modification items, changes in operating methods and major problems in installation and commissioning. 5.0.3.8
5.0.4After the feasibility study report or design task book is approved, the construction unit shall immediately organize production and design personnel to determine the specific technical plan as the design basis according to the technical route direction specified in the approval document. The determination of the technical plan shall comply with the following principles: 5.0.4.1 The process and machinery used in the design must be mature and reliable, and strive for advanced technical and economic indicators on the basis of reliability; 7bzxZ.net
5.0.4.2 The comprehensive energy consumption index shall not be lower than the average advanced level of domestic similar production plants or the index specified in the approval document
5.0.4.3 The automatic control system shall be safe, reasonable, sensitive and reliable, and convenient for monitoring and handling various accidents:
5.0.4.4 It is convenient for pre-commissioning and chemical material feeding commissioning. 5.0.5 The construction unit shall organize the preparation of the commissioning plan and various regulations according to the commissioning schedule specified in the overall commissioning plan, and shall comply with the following provisions: 5.0.5.1 In accordance with the commissioning schedule and the division of labor in the "Commissioning Work Specifications for Large and Medium-sized Chemical Industry Devices", formulate a work plan for the preparation of various commissioning plans and regulations, and implement it to relevant units;
5.0.5.2 The preparation of the commissioning plan and regulations shall be based on the design documents, operation manuals, mechanical instructions, electrical and automatic control instructions, etc. And it shall refer to the relevant information of the same type of production plants and combine the actual situation of the plant: 5.0.5.3 The commissioning plan and regulations shall be approved by the on-site technical chief. Before implementation, relevant personnel shall be organized to study and conduct simulated operations in combination with the actual situation on site. 5.0.6 The job operation method shall cover all positions of the production device, the commissioning plan shall cover all commissioning items, and the regulations shall cover all production systems and public engineering systems in the whole plant. The commissioning plan, procedures and job operation methods that the factory must prepare should include the following contents: 5.0.6.1 Pre-commissioning plan;
5.0.6.2 Chemical material feeding commissioning plan;
5.0.6.3 Process regulations for chemical production equipment 5.0.6.4 Process regulations for public works, which should mainly include steam supply, water supply, electrical operation, machinery, electrical, instrument maintenance, analysis, automatic control system, etc.: 5.0.6.5 Job operation methods for each position of the production equipment. 5.0.7 Foreign language materials related to commissioning and production maintenance of imported equipment should be translated accurately and issued in a timely manner. The translation must be reviewed by professional and technical personnel and translators at the review level, and approved by the on-site technical chief. Omissions and wrong translations are strictly prohibited. 5.0.8 The theoretical part of the technical training materials should be easy to understand, and the application part should be comprehensive.2 Production command personnel and technical backbones, production shifts, team leaders and key position operators must undergo the following four stages of training to become familiar with the entire process, establish a system concept, and master the mutual influence between upper and lower positions, between front and back processes, and between the inside and outside of the device; (1) The first stage of training: The time should be three to six months. The training content should be learning the relevant basic knowledge of chemical engineering, machinery, electricity, instrumentation, analytical knowledge, process principles and production processes and operations, and foreign languages required for distributed control systems. (2) The second stage of training: The time should be six to twelve months. The training content should be learning production control and operation, maintenance and use of machinery and instruments, start-up and shutdown, accident handling and other practical work in similar production plants. (3) The third stage of training: The time should be six to twelve months. The training content should be familiar with the production process, operating procedures and mechanical, instrumentation and electrical performance of the factory. The training should be conducted on a simulator in comparison with the actual situation on site, with the focus on mastering operations and accident handling under different working conditions.
For overseas training of complete sets of imported equipment, the contract should clearly state that the corresponding internship factory should have the conditions for simulator training.
(4) The fourth stage of training: The time should be six to ten months. The training content should include participating in the pre-commissioning work on site, becoming familiar with command and operation, summarizing experience, and revising regulations. 4.0.3.3 Mechanical, electrical, and instrument maintenance personnel should undergo the first and second stages of training specified in 4.0.3.2 of this specification. The focus of the second stage of training should be to participate in the maintenance and overhaul of the main machinery of the same type of production plant. The third and fourth stages should focus on learning the structure, performance, and maintenance and commissioning procedures of the factory's machinery, instrumentation, and electrical. Some maintenance personnel should also participate in the quality supervision of the factory's construction projects, electrical instrumentation commissioning, etc.: 4.0.3.4 In addition to the training specified in 4.0.3.2 of this specification, the operators of the distributed control system should also learn basic computer knowledge and participate in the configuration of the distributed control system.
4.0.4 The assessment of training work shall meet the following requirements: 4.0.4.1 Implement phased examinations. Only after passing the previous phase of examinations can one participate in the next phase of training:
4.0.4.2 The assessment results of each phase must be stored in the personal technical file; 5
4.0.4.3 In addition to the examinations of the relevant phases, the personnel participating in the pre-trial run and the chemical material feeding trial run must also pass the test of the trial run plan and simulated operation, and only after passing the examinations can they hold the certificate to take up their posts;
4.0.4.4 The on-the-job examinations of workshop directors, department (division) leaders, dispatchers and full-time engineers must be presided over by the director in charge or the chief engineer, and the on-the-job examinations of team leaders, management personnel, post operators, analytical and testing workers, and maintenance workers must be presided over by the workshop director or the department (division) leader.
5 Technical preparation work
5.0.1 After the feasibility study report or design task book is approved, the technical preparation work in terms of process, mechanical and electrical, instrumentation, computer, analysis, etc. should be carried out in phases and batches according to the work needs. The technical preparation work for normal production should be completed one month before the chemical material test run.
5.0.2 The personnel participating in the technical preparation work should remain stable and be responsible for the professional work they undertake.
5.0.3 Technical preparation work should focus on the following contents: 5.0.3.1 Participate in the review and decision-making of the design plan of the construction unit: 5.0.3.2 Participate in the review of design drawings;
5.0.3.3 In accordance with the division of labor in the "Chemical Industry Large and Medium-sized Plant Commissioning Work Specifications", organize the preparation or participate in the preparation and review of the pre-commissioning plan; 5.0.3.4 Be responsible for organizing the preparation of the overall commissioning plan and the chemical material feeding commissioning plan. Be responsible for organizing the translation, copying, review and editing of the process of introducing the device. 5. 0.3. 51
Atlas, mechanical schematic manual, simulator instructions and operation manual and other materials. 5.0.3.6 Be responsible for organizing the preparation of technical training materials: 5.0.3.7 Be responsible for organizing the preparation of various technical regulations and job operation methods. Collect design modification items, changes in operating methods and major problems in installation and commissioning. 5.0.3.8
5.0.4After the feasibility study report or design task book is approved, the construction unit shall immediately organize production and design personnel to determine the specific technical plan as the design basis according to the technical route direction specified in the approval document. The determination of the technical plan shall comply with the following principles: 5.0.4.1 The process and machinery used in the design must be mature and reliable, and strive for advanced technical and economic indicators on the basis of reliability; 7
5.0.4.2 The comprehensive energy consumption index shall not be lower than the average advanced level of domestic similar production plants or the index specified in the approval document
5.0.4.3 The automatic control system shall be safe, reasonable, sensitive and reliable, and convenient for monitoring and handling various accidents:
5.0.4.4 It is convenient for pre-commissioning and chemical material feeding commissioning. 5.0.5 The construction unit shall organize the preparation of the commissioning plan and various regulations according to the commissioning schedule specified in the overall commissioning plan, and shall comply with the following provisions: 5.0.5.1 In accordance with the commissioning schedule and the division of labor in the "Commissioning Work Specifications for Large and Medium-sized Chemical Industry Devices", formulate a work plan for the preparation of various commissioning plans and regulations, and implement it to relevant units;
5.0.5.2 The preparation of the commissioning plan and regulations shall be based on the design documents, operation manuals, mechanical instructions, electrical and automatic control instructions, etc. And it shall refer to the relevant information of the same type of production plants and combine the actual situation of the plant: 5.0.5.3 The commissioning plan and regulations shall be approved by the on-site technical chief. Before implementation, relevant personnel shall be organized to study and conduct simulated operations in combination with the actual situation on site. 5.0.6 The job operation method shall cover all positions of the production device, the commissioning plan shall cover all commissioning items, and the regulations shall cover all production systems and public engineering systems in the whole plant. The commissioning plan, procedures and job operation methods that the factory must prepare should include the following contents: 5.0.6.1 Pre-commissioning plan;
5.0.6.2 Chemical material feeding commissioning plan;
5.0.6.3 Process regulations for chemical production equipment 5.0.6.4 Process regulations for public works, which should mainly include steam supply, water supply, electrical operation, machinery, electrical, instrument maintenance, analysis, automatic control system, etc.: 5.0.6.5 Job operation methods for each position of the production equipment. 5.0.7 Foreign language materials related to commissioning and production maintenance of imported equipment should be translated accurately and issued in a timely manner. The translation must be reviewed by professional and technical personnel and translators at the review level, and approved by the on-site technical chief. Omissions and wrong translations are strictly prohibited. 5.0.8 The theoretical part of the technical training materials should be easy to understand, and the application part should be comprehensive.1After the feasibility study report or design task book is approved, the technical preparation work should be carried out in stages and batches according to the work needs, focusing on the technical backbone of process, mechanical and electrical, instrumentation, computer, analysis, etc. The technical preparation work for normal production should be completed one month before the chemical material test run.
5.0.2 The personnel participating in the technical preparation work should remain stable and be responsible for the professional work they undertake.
5.0.3 Technical preparation work should focus on the following contents: 5.0.3.1 Participate in the review and decision-making of the design plan of the construction unit: 5.0.3.2 Participate in the review of design drawings;
5.0.3.3 In accordance with the division of labor in the "Chemical Industry Large and Medium-sized Plant Commissioning Work Specifications", organize the preparation or participate in the preparation and review of the pre-commissioning plan; 5.0.3.4 Be responsible for organizing the preparation of the overall commissioning plan and the chemical material feeding commissioning plan. Be responsible for organizing the translation, copying, review and editing of the process of introducing the device. 5. 0.3. 51
Atlas, mechanical schematic manual, simulator instructions and operation manual and other materials. 5.0.3.6 Be responsible for organizing the preparation of technical training materials: 5.0.3.7 Be responsible for organizing the preparation of various technical regulations and job operation methods. Collect design modification items, changes in operating methods and major problems in installation and commissioning. 5.0.3.8
5.0.4After the feasibility study report or design task book is approved, the construction unit shall immediately organize production and design personnel to determine the specific technical plan as the design basis according to the technical route direction specified in the approval document. The determination of the technical plan shall comply with the following principles: 5.0.4.1 The process and machinery used in the design must be mature and reliable, and strive for advanced technical and economic indicators on the basis of reliability; 7
5.0.4.2 The comprehensive energy consumption index shall not be lower than the average advanced level of domestic similar production plants or the index specified in the approval document
5.0.4.3 The automatic control system shall be safe, reasonable, sensitive and reliable, and convenient for monitoring and handling various accidents:
5.0.4.4 It is convenient for pre-commissioning and chemical material feeding commissioning. 5.0.5 The construction unit shall organize the preparation of the commissioning plan and various regulations according to the commissioning schedule specified in the overall commissioning plan, and shall comply with the following provisions: 5.0.5.1 In accordance with the commissioning schedule and the division of labor in the "Commissioning Work Specifications for Large and Medium-sized Chemical Industry Devices", formulate a work plan for the preparation of various commissioning plans and regulations, and implement it to relevant units;
5.0.5.2 The preparation of the commissioning plan and regulations shall be based on the design documents, operation manuals, mechanical instructions, electrical and automatic control instructions, etc. And it shall refer to the relevant information of the same type of production plants and combine the actual situation of the plant: 5.0.5.3 The commissioning plan and regulations shall be approved by the on-site technical chief. Before implementation, relevant personnel shall be organized to study and conduct simulated operations in combination with the actual situation on site. 5.0.6 The job operation method shall cover all positions of the production device, the commissioning plan shall cover all commissioning items, and the regulations shall cover all production systems and public engineering systems in the whole plant. The commissioning plan, procedures and job operation methods that the factory must prepare should include the following contents: 5.0.6.1 Pre-commissioning plan;
5.0.6.2 Chemical material feeding commissioning plan;
5.0.6.3 Process regulations for chemical production equipment 5.0.6.4 Process regulations for public works, which should mainly include steam supply, water supply, electrical operation, machinery, electrical, instrument maintenance, analysis, automatic control system, etc.: 5.0.6.5 Job operation methods for each position of the production equipment. 5.0.7 Foreign language materials related to commissioning and production maintenance of imported equipment should be translated accurately and issued in a timely manner. The translation must be reviewed by professional and technical personnel and translators at the review level, and approved by the on-site technical chief. Omissions and wrong translations are strictly prohibited. 5.0.8 The theoretical part of the technical training materials should be easy to understand, and the application part should be comprehensive.1After the feasibility study report or design task book is approved, the technical preparation work should be carried out in stages and batches according to the work needs, focusing on the technical backbone of process, mechanical and electrical, instrumentation, computer, analysis, etc. The technical preparation work for normal production should be completed one month before the chemical material test run.
5.0.2 The personnel participating in the technical preparation work should remain stable and be responsible for the professional work they undertake.
5.0.3 Technical preparation work should focus on the following contents: 5.0.3.1 Participate in the review and decision-making of the design plan of the construction unit: 5.0.3.2 Participate in the review of design drawings;
5.0.3.3 In accordance with the division of labor in the "Chemical Industry Large and Medium-sized Plant Commissioning Work Specifications", organize the preparation or participate in the preparation and review of the pre-commissioning plan; 5.0.3.4 Be responsible for organizing the preparation of the overall commissioning plan and the chemical material feeding commissioning plan. Be responsible for organizing the translation, copying, review and editing of the process of introducing the device. 5. 0.3. 51
Atlas, mechanical schematic manual, simulator instructions and operation manual and other materials. 5.0.3.6 Be responsible for organizing the preparation of technical training materials: 5.0.3.7 Be responsible for organizing the preparation of various technical regulations and job operation methods. Collect design modification items, changes in operating methods and major problems in installation and commissioning. 5.0.3.8
5.0.4After the feasibility study report or design task book is approved, the construction unit shall immediately organize production and design personnel to determine the specific technical plan as the design basis according to the technical route direction specified in the approval document. The determination of the technical plan shall comply with the following principles: 5.0.4.1 The process and machinery used in the design must be mature and reliable, and strive for advanced technical and economic indicators on the basis of reliability; 7
5.0.4.2 The comprehensive energy consumption index shall not be lower than the average advanced level of domestic similar production plants or the index specified in the approval document
5.0.4.3 The automatic control system shall be safe, reasonable, sensitive and reliable, and convenient for monitoring and handling various accidents:
5.0.4.4 It is convenient for pre-commissioning and chemical material feeding commissioning. 5.0.5 The construction unit shall organize the preparation of the commissioning plan and various regulations according to the commissioning schedule specified in the overall commissioning plan, and shall comply with the following provisions: 5.0.5.1 In accordance with the commissioning schedule and the division of labor in the "Commissioning Work Specifications for Large and Medium-sized Chemical Industry Devices", formulate a work plan for the preparation of various commissioning plans and regulations, and implement it to relevant units;
5.0.5.2 The preparation of the commissioning plan and regulations shall be based on the design documents, operation manuals, mechanical instructions, electrical and automatic control instructions, etc. And it shall refer to the relevant information of the same type of production plants and combine the actual situation of the plant: 5.0.5.3 The commissioning plan and regulations shall be approved by the on-site technical chief. Before implementation, relevant personnel shall be organized to study and conduct simulated operations in combination with the actual situation on site. 5.0.6 The job operation method shall cover all positions of the production device, the commissioning plan shall cover all commissioning items, and the regulations shall cover all production systems and public engineering systems in the whole plant. The commissioning plan, procedures and job operation methods that the factory must prepare should include the following contents: 5.0.6.1 Pre-commissioning plan;
5.0.6.2 Chemical material feeding commissioning plan;
5.0.6.3 Process regulations for chemical production equipment 5.0.6.4 Process regulations for public works, which should mainly include steam supply, water supply, electrical operation, machinery, electrical, instrument maintenance, analysis, automatic control system, etc.: 5.0.6.5 Job operation methods for each position of the production equipment. 5.0.7 Foreign language materials related to commissioning and production maintenance of imported equipment should be translated accurately and issued in a timely manner. The translation must be reviewed by professional and technical personnel and translators at the review level, and approved by the on-site technical chief. Omissions and wrong translations are strictly prohibited. 5.0.8 The theoretical part of the technical training materials should be easy to understand, and the application part should be comprehensive.
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