Some standard content:
J11 | | tt | | JB | tt||Ministry of Machinery Industry of the People's Republic of China
Issued
Implemented on 1994-01-01
Machinery Industry Standard of the People's Republic of China
Push rod variable speed transmission bearings|| tt | Measurement methods, test methods, inspection rules, marking, packaging, transportation and storage. This standard is applicable to the production inspection and user acceptance of variable speed bearings with rated input power not greater than 30kW. 2 Reference standards
GB307.1
GB2806
GB2828
JB3034
JB/T 3016
JB/T3017||tt| |3 symbols and definitions
Rolling bearing tolerances
Motor noise measurement method
Batch-by-batch inspection and counting sampling procedures and sampling tables (applicable to continuous batch inspection) Bearing oil seal rust-proof packaging|| tt||Technical conditions of rolling bearing packaging carton
Technical conditions of rolling bearing packaging carton
D—Transmission bearing outer diameter
Transmission bearing inner diameter
d
B -The overall width of the variable speed bearing BS type
The total width of the variable speed bearing TB type
D, - the center section diameter d of the pin hole used for connecting the variable speed bearing. -The diameter of the pin hole connecting the middle ring and the transmission ring of the variable speed bearing. The number of pin holes in the transmission ring of the variable speed bearing
b,
The width of the keyway on the outer diameter of the variable speed bearing
On the outer diameter of the variable speed bearing Chain groove depth
b
t
Keyway width on the inner diameter of the variable speed bearing
Key groove depth on the inner diameter of the variable speed bearing
4 Structural types, codes and main Parameters
4.1 Structural type
Variable speed bearings are composed of special-shaped bearings, double eccentric sleeves, transmission rods, transmission rings, internal ring gears, cylindrical rollers, etc. (see Figure 1), Figure 2 is a variation of , composed of cushion sleeve, double eccentric sleeve, transmission rod, transmission ring, cover plate, internal ring gear, cylindrical roller, etc. Approved by the Ministry of Machinery Industry on 1993-05-07
Implemented on 1994-01-01
1
4.2 code
Neibu
国产音子| | tt | | JB/T 663593 | 2TB, type
Table
Special moving mark
Character element
Po.1A
A
The variable speed bearing code is from the basic code Combined with the rear code. The basic code from left to right consists of the specification code, rated input power dry wattage and transmission ratio. The specification code consists of the structural type code and the nominal outer diameter in millimeters: the rear code represents the variable speed bearing structure. Variant, 2
Example:
Basic code
Specification code
TB 210-316
4.3 Main parameters
Post code| |tt||Transmission ratio 16
JB/T6635-93
The suffix code indicates the structural variant (indicated by AB, C-.) transmission ratio
Rated input power, kW| |tt||Nominal outer diameter in millimeters
Variable speed bearing structural type code
Rated input power 3kW
Nominal outer diameter 210mm
TB type variable speed bearing||tt ||4.3.1 The transmission ratio when the double eccentric sleeve is fixed in the inner ring gear of the variable speed bearing is shown in Table 1. When the user has requirements, the supply and demand parties can negotiate to determine the transmission ratio.
Table 1
Transmission ratio
4. 3. 2
6
8
10
12|| tt||16
20
The main dimensions and specifications of the variable speed bearing are shown in Table 2 and Table 3. Specification code
TB72
TB85
TB100
TB120
TB150
TB185
TB210
TB250
TB300
TB360
TB420
D
72
85
100
120|| tt||150
185
210
250
300
360
420
D.||tt ||47
57
70
78
100
115
138
160
196
228
260
24
Table 2
d
8
10
12
15
20
25
25
30
35
45
So|| tt||30
J
36
40
42
46
32
54.5||tt| |58.5
74.5
78.5
91
101
121
36
B
32
36
37
40
49
52
68
72
82|| tt||92
108
40
48
50
b×t,
8×3
8×3
8×3
8×3
16×4
18×5
18×5
20× 7.5
20×7.5
25×9
25×9
56
60
mm
bXt| |tt||2×1
3×1.4
4×1. 6
5×2. 3
6×2.8
8× 3.3
8×3.3
8×3.3
10×3.3
14 × 3. 8
14×3. 8
3
Specification code
TB72
TB85
TB100
TB120
TB150
TB185
TB210
TB250
TB300
TB360
TB420
Parameters
d,
d
R| |tt||d.
d.
d
n
d,
n
d
d,
n
d .
n
d
d.
nbzxZ.net
Technical requirements
5.1
5.2
6
4
3
5
3
10
3
10| |tt||3
12
3
16
3
18
3
20||tt ||22
3
30
3
30
3
4
5
10
10
+
12
16
18
20
4
22| |tt||30
4
30
4
10
4
5
5||tt ||5
6
5
10
10
12
16
20
5
20
5
30
5
30
5
12
4| |tt||3
10
2
12
12
16
18
12||tt ||6
14
6
10
6
20
6
20
6
JB/T6635-93
表3
传
16
4
4
5|| tt||10
10
12
16
22
2
25
30||tt| |40
2
30
4
20
4
10
10
12
16
20
20
5
30
5
30
24|| tt||10
2
12
12
16
18
2
12||tt| |14
6
18
6
20
6
30
4
安全电视应可以电影图样和报看文件的这些动
30
4
5
5
10
10|| tt||18
25
30
N
40
e
45
2||tt| |32
10
2
12
12
16
18
2
22
25
2
30
2
40
2
45
2|| tt||通乐集公公差见及设计维粉度R,值按表4,者按表表按表5。表4
载
格
代
TB72
TB85
TB100
TB120
TB150
TB185
TB210
TB250
TB300|| tt||TB360
TB420
4
号
内
很
H8
公||tt| |内很健混
Js9
差
外
青
很
h7
合||tt| |外很线混
N9
比
36
10
2
12
2||tt| |8
6
16
2
18
2
22
2
25
2
30
2
40
2
45
2
醐孔d
h7
40
8
5
16
2
18
2|| tt||22
2
25
2
30
2
40
2||tt| |45
2
d。的单作mm
48
16
18
2
22|| tt||2
25
2
30
2
40
2
45||tt| |2
30
2
32
2
40
2
玻璃紁糖度 R,|| tt||内很天生
3.2
外天天天
1. 6
56
40
2
40
2
μm
60
40| |tt||2
40
2
论苏天生
6.3
电影代号
TB72
TB85
TB100
TB120
TB150
TB185
TB210
TB250
TB300
TB360|| noise dB(A) tt||满表能店%
83
温升r
645
承裁能力
见表6、表?
运动电影在电影表达(运动表达的1500r/min)下载电视考表表见6,最作许用流行矩见5.3
表7,
表6||tt| |电影代号
TB72
TB85
TB100
TB120
TB150
TB185
TB210
TB250
TB300
TB360
TB420
电影代号
TB72
TB85
TB100
0.18
0. 25
0.37
0.55
1.5
2. 2
7.5
11
22
30
7.0
9.7
14.
18
0.25
0.37
0.55
.
2.2
7. 5
22
30
9. 4||h||13.0||h||19. 2
0.18
0. 25
0.32
2. 2
1
22
30
10
lost
11.7
16. 2
24. 0
12
lost
0.12
0.25
11
22
30
12
出
9.4
19.4| |tt||28.8
16
0.09
0.18
55
5.5
7.5
18.5||tt ||22
16
axon
9.4
18.7
38. 4
人
传
20
0. 09
0.18
25
.
5.5
7.5
15
18.5
传| |tt||20
24
动
0.09
12
1.5
2.2
7.5||tt ||11
15
动
30
率
0. 09
13
1.5
5.5
7.5
1
表7
动
24
许
11.
23.4
32.5
用
14.0
18.7
38.
30
达
17.5
23.4
35.1
32
比
36|| tt||kw
.09
75
1.1
2. 2
5.5
7.5
32
矩
18.7
24.9
0. 09
2.2
5.s
7.5
此
36
0.09
3
1. 5
4
5.5
7.5
40
Nm
21.0
28. 0
0.25
0.75
1.1
2. 2
7.5
48
2. 2
50
56
60
生动代号
TB120
TB150
TB185
TB210
TB250
TB300
TB360
TB420
5.4
5.5
21.4
58.4|| tt||28.6
77.9
85.7
114.2
155.8
1207.7
292.1
428.4||tt| |389.4
856.81142
1168.31557
10
tb
35.7
97.4
142.8
259.6
486.8
14.0
12
出
42.8
116.8
16
长|| tt||57.1
114.2
171.4
228.5
311.6
584.2
856.8
311.6||tt| |571.2
778.9
91713.51921,
127.
947.22337,62284
JB/T 663593
结表7||tt ||传
20
许
48.0
24
用
动
转
48.7
57.6
142.8
16.8
194.7
389.4
714.0
973.6
21947.
233.7
342.7
623.1
168.
72.1
32
短
37.4| |tt||51. 9
比
36
40
N·m
28.0
58.
1ss.8|| tt||175.2
214.2
292.0
584.2
1071.
1713.51460.
228.5
257.0|| tt||456.9
514.1
1143.61285.
23.4
46.
91.6
285.6
389.4|| tt||1038.5
1557. $1752. 51427.
72401. 52336, 62141.
92284.
48
37.4
77.9
233.7
342.7
34||tt ||714.0
7973, 61090, 41168. 3
. p1947. 22336, 61298. 11453. 91557, 82570都应安品电影、平库无校氣,不得有电影和电影TB,
声响。
5.6
响。
5.7
5.8| |tt|>5.9
与传动圈果用过盈这些,向联机件、这些不同有松动。 The working environment temperature of the variable bearing is 一40~40℃。 The maximum speed of the variable bearing is 3000r/min,5.10电差线。 6
公差的法件
6.1公差的电影
公差的公差用电影量仪或全部量具电影。6.2 surface维差的电视
用电影老楚度可以量块斳量仪教定,有电影时以电影于值的准,这些明是
7
通生深度手机成推花凯速机,装在可以支件台上上时间test。7. 1. ||转矩转矩电视仪;
转矩设计安全在地土±0.5C;
|tt||阿是分贝仪报地土1dB(A):
可以设计油法。
e.
7.2空贝歌机
按设计最术最作油后,在电影电视下,通过正、反电影空表电视,时间各名于0.5h,应电影本标准第5.5,5.65.7条这个。
6
7.3 load test及机事生时时
JB/T663593
7.3.1. The load test is carried out after passing the no-load test. At the rated speed, the load is remotely loaded in four stages of 25%, 50%, 75% and 100% of the rated input power. The operating time of each stage is stabilized by the temperature rise of the lubricating oil. shall prevail, but shall not be less than 2h. 7.3.2 During the load test, for products that require reversing operation, tests should be conducted in forward and reverse directions. For products that work in one direction, only one-way tests are allowed, but the rotation direction during the test must be consistent with the working direction. 7.3.3 The load test shall meet the following requirements. Under rated speed and rated load, the temperature rise of the oil pool of the test device shall not exceed 45°C, and the maximum temperature shall not exceed 85°C, and shall comply with the provisions of Articles 5.5, 5.6, and 5.7 of this standard. . 7.3.4 After the temperature rise stabilizes, take 10 sets of speed and torque data from the input end and output end of the variable speed bearing under test at the same time and input them into the computer at the same time to calculate the transmission efficiency. The measurement results should comply with Table 5 and be checked. gear ratio. 7.4 Temperature rise stabilization
7.4.1 Temperature rise stabilization shall be carried out after passing the load test. The lubricating oil is at room temperature, at the rated speed, and loaded to the rated load. Measure the oil temperature every 0.5bh and record it. 】h The oil temperature is stable if the oil temperature change does not exceed 1C. The temperature rise test should be no less than 4 hours, and the temperature and temperature rise stabilization time should be recorded.
7.4.2 When using an expansion thermometer, the method shown in Figure 3 should be used, starting from the vent hole. Medical meter
Steel sleeve
Accurate machine
Figure 3
7.4.3 Measurement of ambient temperature
Failure at 1.5m from the surface to be measured Set up the thermometer so that it is at the same height as the product being measured. The thermometer should be placed so that it is not affected by external radiant heat and airflow. The reading is the ambient temperature. 7.4.4 When the temperature rise of the product being measured is stable, measure the difference between the maximum temperature and the ambient temperature. The value is the temperature rise of the product under test. The measurement results should comply with Table 5. 7.5 Pop sound measurement
Under the conditions of Article 7.2, the product noise is measured. The method is in accordance with GB2806, and the A-weighted sound is used. Pressure level measurement, the measurement results should comply with Table 5.
7.6 Overload test
The overload test of the variable speed bearing is immediately after the load test. The lubricating oil is still in a hot state. At the rated speed, it is loaded to 160% of the rated load, and the test takes a lot of time. in 2 minutes. The overload test should not cause damage in the form of gluing, breakage, etc., and it should be able to operate normally after the test. 8 Inspection Rules
8.1 Variable speed bearings must pass the inspection by the quality inspection department of the manufacturer and be accompanied by a certificate before leaving the factory. 8.2 Finished variable speed bearings shall be randomly inspected in accordance with GB2828. The sample size shall be drawn according to S-3. The AQL value of the main item shall be 2.5. The AQL value of the minor item shall be 6.5. Judgment shall be made according to the prescribed rejection and acceptance judgment numbers Re and Ac, 8.3 The sampling inspection items of variable speed bearings are shown in Table 8. Table 8
Serial number
2
The main inspection items are from
Noise
Avoid
Serial number
1
2
Secondary inspection items
Inner diameter chain width
Outer diameter keyway width
Serial number
3
4
5
8.4 Type test
Main inspection items
Loading capacity
Inside|| tt||Outer
Diameter
Diameter
JB/T 663593
Continued Table 8
Serial number
3
5
6
7
8
9
8.4.1 Type test content includes all test items of this standard. 8.4.2
a.
Type testing shall be carried out for any of the following situations: Type testing of new products before production:
b.
c.| |tt||d.
e.
f.
Proceed.
Secondary inspection items
Outer diameter surface texture
Inner diameter surface accuracy
Key side surface roughness
Transfer flexibility|| tt | After a certain output, type tests should be carried out periodically; when the factory inspection results are significantly different from the results of the last type test: when production is resumed after a long-term shutdown; |tt||When the national quality supervision agency proposes a requirement for type testing, the specific requirements for type testing shall be in accordance with the relevant regulations of the competent department. 9 Marking, packaging, transportation and storage
9.1 The product mark shall include product model, manufacturing Factory trademark or code number and manufacturing date or production batch number. 9.2 For transmission bearings that have passed the inspection, the inner packaging shall comply with the provisions of JB3034; the outer packaging shall comply with the provisions of JB/T3016 and JB/T3017.
9.3 Under normal storage and transportation conditions, the transmission bearings that have been packaged internally and externally should be guaranteed not to rust within 12 months from the date of leaving the factory. The outer surface of the packaging box should be marked with the product name, model, specification, manufacturer name, net weight, gross weight, and outer dimensions of the box. 9.4
9.5 The technical documents of the product are in plastic and packed in the packaging box. The technical documents include: product certificate:
a.
b. Product instruction manual.
9.6 Transportation
Products are strictly prohibited from impact during transportation.
9.7 Storage
The product should be stored in a dry, well-ventilated warehouse without harmful gases. Additional notes:
This standard is proposed by the National Rolling Bearing Standardization Technical Committee. This standard is under the jurisdiction of the Luoyang Bearing Research Institute of the Ministry of Machinery Industry. This standard was jointly drafted by the Hubei Provincial Mechanical and Electrical Research Institute and the Luoyang Bearing Research Institute of the Ministry of Machinery Industry. The main drafters of this standard are Zhu Shaoren, Xia Lixia and Liu Jiande. 8
Table 8
Serial number
2
Main inspection items from
Noise
Avoid
Sound
Serial number||tt ||1
2
Secondary inspection items
Inner diameter chain width
Outer diameter keyway width
Serial number
3|| tt||4
5
8.4 Type test
Main inspection items
Loading capacity
Inside
Outer
Diameter
Diameter
JB/T 663593
Continued Table 8
Serial Number
3
5
6|| tt||7
8
9
8.4.1 Type test content includes all test items of this standard. 8.4.2
a.
Type testing shall be carried out for any one of the following situations: Type testing of new products before production:
b.
c.| |tt||d.
e.
f.
Proceed.
Secondary inspection items
Outer diameter surface texture
Inner diameter surface accuracy
Key side surface roughness
Transfer flexibility|| tt | After a certain output, type tests should be carried out periodically; when the factory inspection results are significantly different from the last type test results: when production is resumed after a long-term shutdown; |tt||When the national quality supervision agency proposes a requirement for type testing, the specific requirements for type testing shall be in accordance with the relevant regulations of the competent department. 9 Marking, packaging, transportation and storage
9.1 The product mark shall include product model, manufacturing Factory trademark or code number and manufacturing date or production batch number. 9.2 For transmission bearings that have passed the inspection, the inner packaging shall comply with the provisions of JB3034; the outer packaging shall comply with the provisions of JB/T3016 and JB/T3017.
9.3 Under normal storage and transportation conditions, the transmission bearings that have been packaged internally and externally should be guaranteed not to rust within 12 months from the date of leaving the factory. The outer surface of the packaging box should be marked with the product name, model, specification, manufacturer name, net weight, gross weight, and outer dimensions of the box. 9.4
9.5 The technical documents of the product are in plastic and packed in the packaging box. The technical documents include: product certificate:
a.
b. Product instruction manual.
9.6 Transportation
Products are strictly prohibited from impact during transportation.
9.7 Storage
The product should be stored in a dry, well-ventilated warehouse without harmful gases. Additional notes:
This standard is proposed by the National Rolling Bearing Standardization Technical Committee. This standard is under the jurisdiction of the Luoyang Bearing Research Institute of the Ministry of Machinery Industry. This standard was jointly drafted by the Hubei Provincial Mechanical and Electrical Research Institute and the Luoyang Bearing Research Institute of the Ministry of Machinery Industry. The main drafters of this standard are Zhu Shaoren, Xia Lixia and Liu Jiande. 8
Table 8
Serial number
2
Main inspection items from
Noise
Avoid
Sound
Serial number||tt ||1
2
Secondary inspection items
Inner diameter chain width
Outer diameter keyway width
Serial number
3|| tt||4
5
8.4 Type test
Main inspection items
Loading capacity
Inside
Outer
Diameter
Diameter
JB/T 663593
Continued Table 8
Serial Number
3
5
6|| tt||7
8
9
8.4.1 Type test content includes all test items of this standard. 8.4.2
a.
Type testing shall be carried out for any one of the following situations: Type testing of new products before production:
b.
c.| |tt||d.
e.
f.
Proceed.
Secondary inspection items
Outer diameter surface texture
Inner diameter surface accuracy
Key side surface roughness
Transfer flexibility|| tt | After a certain output, type tests should be carried out periodically; when the factory inspection results are significantly different from the results of the last type test: when production is resumed after a long-term shutdown; |tt||When the national quality supervision agency proposes a requirement for type testing, the specific requirements for type testing shall be in accordance with the relevant regulations of the competent department. 9 Marking, packaging, transportation and storage
9.1 The product mark shall include product model, manufacturing Factory trademark or code number and manufacturing date or production batch number. 9.2 For transmission bearings that have passed the inspection, the inner packaging shall comply with the provisions of JB3034; the outer packaging shall comply with the provisions of JB/T3016 and JB/T3017.
9.3 Under normal storage and transportation conditions, the variable speed bearings that have been packaged internally and externally should be guaranteed not to rust within 12 months from the date of leaving the factory. The outer surface of the packaging box should be marked with the product name, model, specification, manufacturer name, net weight, gross weight, and outer dimensions of the box. 9.4
9.5 The technical documents of the product are in plastic and packed in the packaging box. The technical documents include: product certificate:
a.
b. Product instruction manual.
9.6 Transportation
Products are strictly prohibited from impact during transportation.
9.7 Storage
The product should be stored in a dry, well-ventilated warehouse without harmful gases. Additional notes:
This standard is proposed by the National Rolling Bearing Standardization Technical Committee. This standard is under the jurisdiction of the Luoyang Bearing Research Institute of the Ministry of Machinery Industry. This standard was jointly drafted by the Hubei Provincial Mechanical and Electrical Research Institute and the Luoyang Bearing Research Institute of the Ministry of Machinery Industry. The main drafters of this standard are Zhu Shaoren, Xia Lixia and Liu Jiande. 8
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