JB/T8853-2001 This standard is a revision of JB/T8853.--1999 (ZBJ190041988) "Cylindrical Gear Reducer". The main differences in technical content between this standard and JB/T8853--1999 are: the selection method and selection coefficient of reducer have been revised; the provisions for medium hardened gear reducer have been cancelled. This standard replaces IB/T8853--1999 from the date of implementation. Appendix A of this standard is the appendix of the standard. Appendix 1, Appendix (, Appendix I) and Appendix E of this standard are all indicative appendices. This standard was proposed and assigned by the Mechanical Industry Metallurgical Equipment Standardization Technical Committee. This standard was drafted by: Xi'an Heavy Machinery Research Institute, Jiangyin Gearbox Manufacturing Company, Jiangsu Province Reducer), Dawanxin Reducer Factory, Shanxi Pingyao Reducer Factory, Jiangsu Taixing Reducer Factory, Ma'anshan Transmission Machinery Factory, Jiangsu Tailong Reducer Factory. The main drafters of this standard are: Xu Honggou, Chen Yawen, Sun Junli, Sun Changfa, and Fan Shiyao. The previous versions of the standards replaced by this standard are: JB 1130---1970.ZB J19 004---1988, JB/T 885320G 1 Scope Mechanical Industry Standard of the People's Republic of China Cylindrical Gear Reducer Reduction Cylindrical Gear UnitsJB/T 8853-:2007 Replaces JHT88339 This standard specifies the basic parameters, types, dimensions, technical requirements, load bearing capacity, selection methods, etc. of cylindrical gear reducers (hereinafter referred to as reducers). The reducers specified in this standard are applicable to the transmission of various mechanical equipment in industries such as metallurgy, mining, transportation, cement, construction, chemical industry, textile, light industry and energy. The speed of the high-speed shaft of the reducer shall not exceed 1500r/min. The circumferential speed of the gear transmission of the reducer shall not exceed 20m/s. The working environment temperature of the reducer is 40~+45℃. When the working environment filtration is lower than 0℃, the lubricating oil must be heated to 0℃ before starting. When the working environment temperature is higher than 45℃, insulation and cooling measures must be taken. 2 Reference standards The provisions contained in the following standards are constituted as the provisions of this standard through reference in this standard. When this standard is published, the versions shown are valid: All standards will be revised. All parties using this standard should explore the possibility of using the latest versions of the following standards GB/T1184-1996 Shape and position tolerances Unmarked tolerance values GB/T1356--1988 Involute cylindrical gear basic teeth GB/T1357--1987 Involute cylindrical gear module GB/T1569-1990 Cylindrical shaft extension G13/T 9439 1988 Gray iron castings GBT10095—1988Precision of involute cylindrical gearsJ13/『5000.13--1998General technical conditions for heavy machineryIB/T 6395 -- 1992 Large gear ring forgings JB/T 7929 ---1999 3 Type, marking and size 3.1 Type Cleanliness of gear transmission device The reducer model is represented by IZDY, ZIY, ZSY; reducer 71)Y represents a single-stage cylindrical gear reducer; reducer Z1.Y represents a two-stage cylindrical gear reducer; reducer ZSY represents a three-stage cylindrical gear reducer. 3.2 Marking Approved by China Machinery Industry Federation on 200108-23 and implemented on 2001-12-01 3.2.1 Marking method 3.2.2 Marking example JB/T 8853-- 2001 -Standard No. Assembly Type Nominal Transmission Ratio Specification (Final Stage Center Distance).mm 560-11.21 JB/T 8853---2001 Standard No. First Type of Assembly Nominal Transmission Ratio 7=11.2 Specification (Wooden Stage Center Distance) α560mm Model: Two-stage Cylindrical Gear Reducer 3.3 Types and Dimensions of Reducers 3.3.1 The assembly type and overall dimensions of ZDY reducers shall comply with the provisions of Figure 1 and Table 1. 3.3.2 Z1.Y Reducer The assembly type and external dimensions of the reducer shall comply with the provisions of Figure 2 and Table 2. 3.3.37SY The assembly type and external dimensions of the reducer shall comply with the provisions of Figure 3 and Table 3nxd. Assembly type 175260 1150:645 11290710 090450 1360560 (m6) JB/T 8853 -2001 / - 1. 25~2. 8 210:150 385 : 470 142: =3. 15-4. 247.6207.. Bolt hole 7501065765|| tt||JB/T 8853-—2001 Assembly type 16. 3~11. 2 1 - 12. 5~20 JB/T 8853 --2001 Continued Table 2 165.5137. 252.5192.5 265 215 117.5317. Assembly type Anchor bolt hole Sanxuerun Huazhijing 1160570 280600 13201240 103014801395 116016551565:120 JB/T 8853 = 22. 471 i=22.4~35.5 1- 80-100 i= 50~90 130:590 Anchor bolt hole 200:110 200847 240530 2801640 1301010 Reference lubrication lubricating oil quantity 3.3.4 Input and output shaft extension of reducer JB/T8853—. The input and output shaft extension of the reducer shall comply with the provisions of GB/T1569. Basic parameters 4.1 Center distance of gear transmission of reducer 4.1.1Z1)Y The center distance of the reducer shall comply with the provisions of Table 4 Table 4 Center distance. 21.Y The center distance α of the reducer shall comply with the provisions of Table 5. Table 5 Low speed grade High speed grade Total center ZSY The center distance of the reducer shall comply with the provisions of Table 6. Table 6 Low speed grade: Intermediate grade & High speed grade. Total center distance Low speed grade u: Intermediate grade t High speed grade Total center distance Nominal transmission ratio of the reducer ZI) The nominal transmission ratio i of the reducer shall comply with the provisions of Table 7. 4. 2. 1 Nominal transmission ratio ZI.Y The nominal transmission ratio i of the reducer shall comply with the provisions of Table 8. Table 8 Nominal transmission ratio, JB/T8853--2001 4.2.3 Nominal transmission ratio of ZSY reducer: It should comply with the provisions of Table 9. Table 9 Nominal transmission ratio: 4.3 The relative error between the actual transmission ratio of the reducer and the nominal transmission ratio ZY reducer shall not exceed 3%; ZLY reducer shall not exceed 4%; ZSY reducer shall not exceed 5%. 4.4 Tooth width coefficient and tooth width of reducer gear 31.5 Tooth width coefficient b of reducer gear: -0.35. Tooth width h=hα. α is the center distance of the inter-gear transmission 4.5 Reducer gear module m The module m of the reducer gear shall comply with the provisions of GB/T1357. 4.6 Basic tooth profile of reducer gear The basic tooth profile of reducer gear shall comply with the provisions of (GB3/T1356, 5 Technical requirements 5.1 Body and cover 5.1.1 Cast iron parts shall be used, and their mechanical properties shall not be lower than IIT200 in GB/T5675. Welded parts are allowed. After the body and cover are assembled, the flange of the cover is 0.4mm wider than the flange of the body. 5.1.2 5.1.3 Aging (or annealing) treatment shall be carried out. 5.1.4www.bzxz.net · The surface roughness of the separation and assembly surface shall be Ra3.2μm, and the parallelism with the bottom plane shall not be lower than GB /T1184 Grade 8 The body and cover should fit tightly when free joints are included. The depth of the joint should not exceed the width of the joint surface when checked with a 0.051mm ruler. The bearing hole size tolerance is H7. The surface roughness is Ra3.2μm. The cylindricality of the bearing hole is not less than Grade 7 in GB/T1184. The verticality of the end face and the bearing hole is not less than Grade 8 in G1B/T1184. The center distance limit deviation of the bearing hole should comply with the provisions of Table 10. Table 10 Center distance Limit deviation Bearing hole center line parallelism tolerance · Measured on the bearing span is not greater than the value specified in Table 11 5. 1. 10 Bearing span Parallelism inspection 125-280 2280560 JB/T8853 5.1.11 The center line of the bearing hole should be written with the facets coincident, and the error is not greater than 0.3mml5.1.12 The body is not allowed to leak oil, 5.2 Gears, gear shafts and shafts 5.2.1 Gears and gear shafts are forged, and the materials and heat treatment are shown in Table 12. It is allowed to use materials with equivalent or higher mechanical properties. The effective hardened layer depth of the gear tooth surface after carburizing fire finishing is selected according to the module. When m=1.5~6 When m is 7~18, it is (0.15~0.25) mm. The material of the shaft without cracks is -12℃ rMo. Its mechanical properties are shown in Table 12. It is allowed to use materials with equivalent or higher mechanical properties. Table 12 Material brand 17G12Ni2Mo 206rMnMo Heat treatment Carburizing quenching and tempering Carburizing quenching and tempering For shaft quenching and tempering Material standard number JB/T6395---1992 (57+ 4) HRC: 30*- 12 HR( 255~ 286 HB The machining dimension tolerance zone, shape and position tolerance and surface roughness of the gear reference hole and reference end face shall comply with the provisions of Table 13. Table 13 Gear reference hole Gear reference end face Dimension tolerance zone Cylindricity GB/T1184 End face runout GB/T 10095 Surface roughness R 5.2.3 The dimension tolerance zone, shape and position tolerance and surface roughness of the reference journal and shoulder of the gear shaft and the shaft and bearing shall comply with the provisions of Table 14. Reference shaft pre provisions. Dimension tolerance zone GB/T 1184 End face runout GB/T 1184 Surface roughness R The shaft extension diameter, shoulder machining dimension tolerance zone, shape and position tolerance and surface roughness of gear shafts and shafts shall conform to Table 15 including Table 15 Shaft extension diameter Shaft extension shaft Dimension tolerance zone GB/T 1184 End face runout G3/T 1184 Surface roughness R JB/T8853---2001 5.2.5 The fit between gears and shafts shall conform to the provisions of Table 16. Nominal diameter 50~80 2-120~400 Shaft and gear matching journal and shoulder shape position tolerance, surface roughness shall comply with the provisions of Table 17Table 17 Shaft and gear matching journal Shaft and gear matching shoulder Cylindricity GB/T 1184 Coaxiality with bearing journal GB/T 1184 End face runout GB/T 1184 The plus 1 dimensional accuracy, shape and position tolerance and surface roughness of the keyway shall comply with the provisions of Table 18 Table 18 Keyway width tolerance zone The symmetry of the keyway width relative to the axis Not less than Grade 9 in GB/T1184 5.2.7 The deviation of the diameter of the gear and gear shaft shall be taken as h11. 5.2.8 The accuracy of the gear shall comply with the provisions of GB/T10095: When the pitch circle diameter d≤125mm, it is 6JI.; when 125 mmThe size tolerance zone, shape and position tolerance and surface roughness shall comply with the requirements of Table 14. Preliminary axis Requirements. Dimension tolerance zone GB/T 1184 End face runout GB/T 1184 Surface roughness R The shaft extension diameter, shoulder machining dimension tolerance zone, shape and position tolerance and surface roughness of gear shafts and shafts shall conform to Table 15 including Table 15 Shaft extension diameter Shaft extension shaft Dimension tolerance zone GB/T 1184 End face runout G3/T 1184 Surface roughness R JB/T8853---2001 5.2.5 The fit between gears and shafts shall conform to the provisions of Table 16. Nominal diameter 50~80 2-120~400 Shaft and gear matching journal and shoulder shape position tolerance, surface roughness shall comply with the provisions of Table 17Table 17 Shaft and gear matching journal Shaft and gear matching shoulder Cylindricity GB/T 1184 Coaxiality with bearing journal GB/T 1184 End face runout GB/T 1184 The plus 1 dimensional accuracy, shape and position tolerance and surface roughness of the keyway shall comply with the provisions of Table 18 Table 18 Keyway width tolerance zone The symmetry of the keyway width relative to the axis Not less than Grade 9 in GB/T1184 5.2.7 The deviation of the diameter of the gear and gear shaft shall be taken as h11. 5.2.8 The accuracy of the gear shall comply with the provisions of GB/T10095: When the pitch circle diameter d≤125mm, it is 6JI.; when 125 mmThe size tolerance zone, shape and position tolerance and surface roughness shall comply with the requirements of Table 14. Preliminary axis Requirements. Dimension tolerance zone GB/T 1184 End face runout GB/T 1184 Surface roughness R The shaft extension diameter, shoulder machining dimension tolerance zone, shape and position tolerance and surface roughness of gear shafts and shafts shall conform to Table 15 including Table 15 Shaft extension diameter Shaft extension shaft Dimension tolerance zone GB/T 1184 End face runout G3/T 1184 Surface roughness R JB/T8853---2001 5.2.5 The fit between gears and shafts shall conform to the provisions of Table 16. Nominal diameter 50~80 2-120~400 Shaft and gear matching journal and shoulder shape position tolerance, surface roughness shall comply with the provisions of Table 17Table 17 Shaft and gear matching journal Shaft and gear matching shoulder Cylindricity GB/T 1184 Coaxiality with bearing journal GB/T 1184 End face runout GB/T 1184 The plus 1 dimensional accuracy, shape and position tolerance and surface roughness of the keyway shall comply with the provisions of Table 18 Table 18 Keyway width tolerance zone The symmetry of the keyway width relative to the axis Not less than Grade 9 in GB/T1184 5.2.7 The deviation of the diameter of the gear and gear shaft shall be taken as h11. 5.2.8 The accuracy of the gear shall comply with the provisions of GB/T10095: When the pitch circle diameter d≤125mm, it is 6JI.; when 125 mm Tip: This standard content only shows part of the intercepted content of the complete standard. 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