JB/T 9075-1999 JB/T 9075-1999 Technical Specifications for Non-lubricated Reciprocating Piston High-Pressure Oxygen Compressors JB/T9075-1999 Standard download decompression password: www.bzxz.net

ICS 23.120
Machinery Industry Standard of the People's Republic of China
.[B/T9075—1999
Specifications for non-lubricated pistou-typehigh pressure orygen compressors1999-07-12Published
State Machinery Industry Bureau
200H0-01-01 Implementation
.1BT9075-1999
This standard is a revision of 2BJ76011-89 (Technical conditions for non-moisture reciprocating high-pressure oxygen compressors). Compared with ZB16011-89, the main technical contents of this standard have been changed as follows: 1. The original standard for noise assessment was sound pressure level, which is now changed to sound power level. Therefore, the test method and reference standards should be changed accordingly. 1. Cancel the cleanliness index.
1. Reliability requirement index: Change the annual reliability effective seat to the annual average availability. This standard replaces 76011-9 from the date of implementation. This standard is proposed and managed by the Technical Committee for Standardization of Gas Separation and Liquefaction Equipment. The drafting unit of this standard is Hangzhou Gas Making Machinery Group Co., Ltd. The main drafters of this standard are Peng Zhenkang and Yu Yongle. This standard was first issued in February 1989.
Standard of the People's Republic of China for Machinery Industry
Technical conditions for non-lubricated reciprocating piston high pressure oxygen compressors
Special conditions for non-lubricated reciprocating piston high pressure oxygen compressors compressorsJB/T9075-1999
代营Z日[76011—89
This standard specifies the specified working conditions, technical performance, technical requirements, or test methods and inspection rules and markings, packaging, operation and storage of non-slip reciprocating high-pressure oxygen compressors (hereinafter referred to as load compressors). This standard is applicable to suction pressure of 0.002-0.020MPa, exhaust pressure of 16.2MPa, nominal The capacity is less than 300m/h or equal to the non-lubricated filling oxygen pressure. Note: The pressures in this standard are all in gauge.
2 Referenced Standards
The provisions contained in the following standards constitute the provisions of this standard through reference in this standard. The editions shown in this standard are valid. All standards will be revised. All parties using this standard shall explore the possibility of using the latest version of the following standards, especially E150-1996
GD/T 4980-.-1985
GE-T 7022—1986
GBT 77771987
GH/T13306—1991
GB7T133841992
JB/6892—1993
JB/T6896-.1993
Steel pressure vessels
Determination of noise level of positive displacement compressors Engineering method Determination of noise level of positive displacement compressors Simple method Measurement and evaluation of vibration of pumps and compressors Long brand
General technical conditions for packaging of electromechanical products
Performance test method of oxygen compressors in operation Air separation equipment surface and clean type
Safety technical supervision regulations for pressure vessels?
3 Specified operating conditions
) Intake pressure, 0.010MPa:
b) Exhaust pressure, 16.2MPa:
e) Extreme gas temperature, 32:
d) Gas moisture content (phosphorus point), 60
) Cooling water inlet temperature, 32.
4 Technical performance
4.1 The volume flow rate converted into the suction state in the air volume should not be less than 93% of the rated capacity. The volume specific energy and noise level of the oxygen generator under the specified working conditions shall comply with the provisions of Table 1.
4.2
Specific inspection and modification
>180-300
Customer volume energy
Noise rate
The cooling water consumption of the oxygen generator should be less than 10 or less than 40L(h), and the water quality should comply with the provisions of Table 2. Table 2
Item name
Acid reduction rH value:| |tt||Very feather material Jizhao
Total hardness
mmol/L
The annual and half average availability of the oxygen compressor under normal operating conditions should be greater than or equal to %. Calculation formula: A
Wherein: A()
Annual average availability, %;
MTBF+MTTR
Annual average trouble-free working time: 6:
Annual trouble-free repair time, h
The vibration speed of the largest vibration point on the surface of the compressor should be less than or equal to 45.0. 4.5
All parts that come into direct contact with oxygen (cylinder, piston, gas cylinder, etc.) must be strictly free of oil, and the amount of grease residue should be less than or equal to 10.4.6bzxZ.net
125mgm
Car press The replacement period of the main components should comply with the provisions of Table 3. Table 3
Main component name
Conductive ring
Seal
Limit·Thin lean
Continuous punch
Multiple 3MPn
5 Technical requirements
JB/T9075—1999
5.1 The oxygen compressor shall comply with the requirements of this standard and be manufactured according to the drawings and technical documents approved by the prescribed procedures. 5.2 The oxygen compressor shall have the following safety devices: 5.21 The oxygen compressor stage has a sensitive opening and closing safety interlocking safety device to ensure that the interstage pressure does not exceed 75% of the nominal value and the final stage pressure does not exceed 10% of the nominal value.
5.2.2 The sealer (solid box) is designed to receive the leaking gas. The leakage gas is discharged from the collecting pipe or returned to the first-stage air intake. 5.2.3 The oxygen compressor is equipped with automatic control and interlocking devices: when the first-stage suction pressure is lower than the specified limit value, an alarm should be given or the machine should be stopped; when the cooling water pressure is lower than the specified limit value, an alarm should be given or the machine should be stopped; when the air holding pressure of this stage is higher than the specified value, an alarm should be given when the air temperature of each stage is higher than the specified value. 5.3 Under no circumstances shall grease and oil mist be allowed to enter the cylinder. 5.4 The moving parts in contact with oxygen must be made of materials that will not produce dust and sparks. 5.5 An oxygen filter must be installed at the first-stage inlet of the oxygen compressor. 5. The lubricating oil used in the flashing mechanism of the oxygen compressor should be sterilized, the oil pressure can be adjusted, and a leaker should be installed in the lubricating oil pressure circulation system. 5.7 The design and manufacture of the pressure vessel of the oxygen compressor must comply with the provisions of the Safety Technical Supervision Regulations for Pressure Vessels, GB[50. 5.8 The scale coefficient is 0.00024-0.00040mkc/W, 5.9 The gas, water and oil pipelines are kept sealed and leak-free. 5.10 For the oxygen pipeline inside the compressor, the gas flow rate should not be greater than 1m/s when the working pressure is less than or equal to 4MPa, and should not be greater than 4m/s when the working pressure is greater than 4MPu. The pipeline should be hydraulically filtered at 1.3 times the design pressure for 30 minutes without leakage. 5. [1] The air, air cover, piston and other pressure-bearing parts of the oxygen compressor should be subjected to a water test with a setting pressure of 1.5 and the pressure is kept at [10min:
512 When the first-stage suction temperature does not exceed 40℃, the cooling water overflow exceeds 95% and the final exhaust pressure is the nominal exhaust pressure, the exhaust overflow measured at twice the pipe diameter of the exhaust port flange of this stage should exceed 1 code%. 5.13 When the ambient temperature does not exceed 40℃, the lubricating oil temperature in the crankcase of the oxygen compressor does not exceed 6%. 5.14 The surface of the oxygen compressor should be cleaned and painted with blue paint or as specified in the drawings. The paint surface should be flat and smooth, with consistent color. The firmware and operating parts should be treated with surface decoration. 5.15 Supply scope of oxygen compressor: a) Main machine: b) Motor, starting equipment and related devices; transmission device; d) Measuring meter for both control and rejection: special base; door ancillary equipment; 3) Vulnerable spare parts: h) Pipes and valves of oxygen compressor; technical documents of meter. ET 9075—1999 5.16 If the user complies with the conditions specified in the instructions for use and maintenance, the warranty period (excluding wearing parts) is one year within 18 months from the date of shipment. During the warranty period, if the product is damaged or cannot work normally due to design and manufacturing defects, the manufacturer shall be responsible for immediate repair and replacement.
6 Test methods and inspection rules
6.1 The performance test of the oxygen compressor shall be in accordance with the regulations of H6892. 6.2 The performance test of the chlorine compressor shall be in accordance with GB/T4980 or GB/T7022. 6.3 The vibration correction test and evaluation of the oxygen compressor shall be in accordance with GA/T7777. 6.4 The total oil content of the oil parts shall be tested in accordance with 1T6896. 65 The trial-produced oxygen compressor shall be subjected to type test and can only be put into small batch production after being identified as qualified. During the type test, all The continuous operation time at full load is less than 5h.
66 Each oxygen compressor shall be subject to factory inspection. During the factory inspection, the continuous operation time at full load shall not be less than 2h, and the volume flow, shaft power, rotation speed, suction and exhaust pressure at each level, suction and exhaust temperature at each level and other parameters shall be measured. 67 In addition to the provisions of 6.6, batch-produced oxygen compressors shall also be subject to random inspection according to the provisions of Table 4. The full-load operation time during the random inspection shall not be less than 4. During the inspection, the working conditions of all mechanisms of the machine shall be inspected, and the volume flow, shaft power, rotation speed, first-stage exhaust and exhaust pressure at each level, suction and exhaust temperature at each level shall be measured. After the random inspection, all surfaces shall be disassembled and inspected to determine whether the wear of the parts is normal. If one of the inspection items of the oxygen compressor sampled is not If the product is qualified, the above test shall be carried out on each unit of this batch of products and the unqualified products shall be disposed of. Table 4
The whole selection
Marking, packaging, transportation and storage
7.1 The packaging of the oxygen compressor shall comply with the provisions of 0B/T13384. >20-50
7.2 The oxygen compressor and its accessories shall be prevented from defects and stored in a warehouse or covered area. The parts in contact with oxygen shall be sealed with oil and guaranteed to be free of rust within 6 feet under normal circumstances after delivery. 3 Each compressor shall be accompanied by the following documents:
a) Product certificate;
b) Product manual;
c) Random sample ;
d) Certificate of conformity, drawing 1:
) Installation list,
7.4 Each oxygen compressor should have a nameplate, which should be fixed in a conspicuous place. The size of the nameplate should comply with the provisions of GBT13306. 7.5 The nameplate of the oxygen compressor should at least contain the following information: a) Product model and name: b) Determined flow rate, mh:
) Determined pressure, MPa; d) Shaft power. kw; e) Speed, T/min: g) Factory number: h) Year and month of manufacture; name of manufacturer. JR/T9075-1999
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