HG/T 2398-1992 Plate vulcanizing press product quality classification and inspection details HG/T2398-1992 standard download decompression password: www.bzxz.net
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Chemical Industry Standard of the People's Republic of China HG/T2398—92 20010421 Flat plate vulcanizing press Product quality grading and inspection details 1992-09-15Promulgated Ministry of Chemical Industry of the People's Republic of China Implementation on 1993-07-01 Chemical Industry Standard of the People's Republic of China Flat plate vulcanizing press Product quality grading and inspection details Subject content and scope of application HG/T 2398—92 This standard specifies the product quality grading of flat plate vulcanizing presses in accordance with the General Rules for Quality Grading of Rubber Machinery Products. Assessment indicators and evaluation methods, This standard is applicable to the assessment and evaluation of the quality level of flat vulcanizing presses produced in accordance with GB10480. 2 Reference standards GB10480 Flat vulcanizing press ZB/T.G95010 Technical conditions for painting of rubber and plastic machinery ZB/TG95011 Inspection methods for flat vulcanizing presses HG/T5-1541 General technical conditions for the appearance of rubber machinery HG/T5-1543 General technical conditions for rubber machinery packaging 3 Main assessment contents Product control level (see Table 1) Quality characteristics Important product Quality characteristics Category code Control level Excellent Products such as electric heating products have temperature and action microcomputer automatic control devices: steam heating products have temperature and action automatic control tray; products of vulcanized rubber sheets and tapes, the hot plate lifting must be automatically balanced. The Ministry of Chemical Industry of the People's Republic of China approved on September 15, 1992 that electric heating products have temperature and action automatic control devices: steam heating products have action automatic control devices. Qualified products meet GH10480. Inspection method. Check the actual product. July 1, 1993 Implementation 3.2 Product performance (see Table 2) Quality characteristics Highest working temperature of hot plate Hot plate working table Surface temperature Mold opening and closing speed Electric heating product adjustment Error||3.3 Assembly Quality characteristics Pressure drop of hydraulic system% Thickness of fuse between two adjacent hot plates under pressure Hydraulic system 3.3.3 Automatic pressure compensation function Quality characteristics Importance Specific code HG/T 2398 - 92 Electrically heated products Steam heated products >600×600 hot plate Products with specifications ≤450×450 hot plate Products of vulcanized molded products Quality characteristics of vulcanized rubber sheets and tapes Importance Category code Vulcanized molded products Products of vulcanized rubber sheets and tapes Conform to GB 1184 Tolerances in Appendix 3 Superior products Mold closing 15 Mold opening ≥ 20 Mold closing 8 Mold opening> 10 ≤±0.5% Superior products Mold closing ≥ 13 Mold opening ≥ 15 Mold closing 8 Mold opening ≥ 7 Mold closing ≥ 6 Mold opening ≥ 3 ≤±2.5% First-class products Qualified products Inspection method Inspect according to Article 2.4 of ZB/G9501 Inspect according to ZB/TG 95011 Inspection according to ZB/TG95011bZxz.net Article 2.5 Inspection Inspection according to ZB/TG95011 Article 2.3 Measure the maximum difference between the set temperature and the indicated temperature Inspection method Inspection according to ZB/TG95011 Article 2.6 Inspection Grade 6 tolerance value Grade 7 tolerance value Grade 8 tolerance value When the pressure drop of the hydraulic system exceeds the range of Article 3.3.1, the hydraulic pressure device should be able to automatically start to replenish the pressure. Until the given working pressure value is reached. Check according to Article 2.7 of ZB/TG95011. After load operation, look at the pressure gauge reading and check the pressure compensation function. The value refers to the percentage of the working pressure. The quality characteristics of the pressure system. The pressure regulation range of the hydraulic system. Pressure resistance test of the steam heating system. 3. 3.6 System pressure test Quality characteristics Requirements Category Components (see Table 4) Quality characteristics Hydraulic cylinder test Pressure test of plunger Hot plate of vulcanized rubber sheets and tapes Working surface surface roughness Ra, μm Hydraulic cylinder inner hole working surface surface roughness Ra, um Plunger outer circle working surface surface roughness Hot plate working surface surface roughness Ra.um Dimensional accuracy of inner hole working surface of pressed cylinder Dimensional accuracy of outer working surface of plunger HG /T 2398-92 Continued Table 3 Superior products Qualified products 70%~100% of the nominal working pressure Within 5 minutes at 1:25 times the nominal working force, the entire hydraulic system has no external leakage Within 10 minutes at a water pressure of 1.25 times the maximum steam pressure, the entire steam heating system has no external condensate Quality characteristics Important spots Category code Superior products First-class products Qualified products At 1.25 times the nominal working pressure,||tt ||Within 5min, there is no external leakage in the entire pressure reducing cylinder Under 1.25 times the nominal working positive force, there is no external leakage in the entire plunger within 5nin Meets the design requirements Meets the design requirements Test method Select three values in the specified range, add jade to each value three times, and observe whether the hydraulic system pressure gauge reaches the selected pressure value Observation method Observation method Observation method Vulcanized rubber plate. Tape products Pipeline system in User factory According to 2.1 of ZE/TG95011 Observe and compare with sample or measure with Stylus type surface roughness measuring Measuring According to 2.1 of ZB/TG95011 Universal inner hole diameter measuring method Universal outer circle measuring method 3.5 Purchased electromechanical supporting components (see Table 5) Serial number Quality characteristics Main electromechanical supporting components Quality characteristics Criteria Category number HG/T2398-92 Superior products Obtain the corresponding title of superior products Safety and environmental protection (see Table 6) Quality characteristics Key features to prevent the column from falling automatically Interlocked safety Emergency parking switch Sound pressure level of noise dB (A) Insulation resistance of hot plate Withstand voltage of hot plate Or can ensure the quality of the whole machine reaches the level of superior products Can ensure the quality of the whole machine reaches the level of first-class products Quality characteristics Importance Category code Painting, appearance and packaging (see Table 7) Quality characteristics Painting, rust prevention and exposed machining Product internal cleanliness Factory technical documents Superior products Safe and reliable 900×90078 90090080 Qualified products Can ensure that the quality of the whole machine reaches the qualified product level Qualified products 2 At 0℃, not less than.1: At working temperature, not less than 0.520: 2000 At working temperature: 1200 Quality characteristics Weight Category code Superior product At 20℃: 1500 At working temperature: 1200 First-class product Inspection method Inspection certificate And the physical object Test method Only check the downline Wu products Check the whole machine and perform remote rotation test, not less than 5 times Only check the partition Operation products Perform emergency stop test during operation, not less than 5 times According to ZB/TG95011 Article 3.3 According to ZB/ T G.95011 Article 3.1 Only check the electric heating type products According to ZB/TG95011: Article 3.2 Qualified products Painting should meet the requirements of ZB/G 95010, and the exposed machined surface should be coated with anti-rust materials Meet the requirements of HG5-1541 Meet the requirements of HG 5-1543 No stagnant water and residual debris, etc. Complete, unified, correct, clear, meet the requirements of the corresponding standards, including GB10480, the handwriting is clearly legible for a long time. Inspection method Inspect according to the standard Inspect the actual object Inspect the actual object 3. 8 User evaluation (see Table 8) Quality characteristics Major degree Quality characteristics Category code Product evaluation HG /T 398 -- 92 Quality characteristic value First-class product Qualified product Users believe that it can reach the corresponding grade level Note: User evaluation is only evaluated when comprehensively evaluating product grades. Inspection method Inspect the source of user feedback and evaluation Remarks 3.9 Inspection record of quality characteristic value (see Table 9) Sequence Inspection: Quality characteristics Major degree Category code 4: Evaluation of product quality HG/T 2398 -92 Quality characteristic value Superior product First-class product Qualified product Approval: 4.1 The product quality rating method shall be as specified in Table 10. Important categories Characteristic value level Product quality grade Superior product First-class product Qualified product Superior product The gold part reaches "First-class products Cumulatively all reach Qualified products Superior products The gold part reaches Superior products Audit: First-class products Cumulative gold part reaches Cumulatively all reach Qualified products All reach 1 defect is allowed 2 defects are allowed Item defect 4.2 Assessment of product quality grade (see Table 11) Manufacturer name Product name Model specification Product number Completion date Quality characteristics Oxygen sensitivity category Number of items to be inspected Assessment grade of this product: Quality responsible person: Additional instructions: Number of items actually inspected HG/T2398-92 Superior product level This standard is proposed by China National Chemical Equipment Corporation, i Production drawing number Factory number First-class product level Qualified product level Unqualified product This standard is under the jurisdiction of the Rubber Machinery Sub-Technical Committee of the National Technical Committee for Rubber and Plastics Machinery Standardization. This standard was drafted by Shanghai No. 1 Rubber Machinery Factory and Yiyang Rubber Machinery Factory, and the main drafters of this standard were Chen Yungang and Meng Haixian. Preparation People's Republic of China Chemical Industry Standard Flat Plate Vulcanizing Machine Product Quality Grading and Inspection Rules HG/T2398-92 Supplement Chemical Industry Standard Editorial Department (Standardization Research Institute of Ministry of Chemical Industry) Ministry Code: 100013 Mi Cai·Standardization Research Institute of Ministry of Chemical Industry Copyright reserved. No reproduction allowed bg Joh Book size 880×[2301/16 Printing increase 14000 First edition July 1993 First printing July 1993 Printing number [ —500 Cost 2.10 yuan8 User evaluation (see Table 8) Quality characteristics Major degree Quality characteristics Category code Product evaluation HG /T 398 -- 92 Quality characteristic value First-class product Qualified product Users believe that it can reach the corresponding grade level Note: User evaluation is only evaluated when comprehensively evaluating product grades. Inspection method Inspect the source of user feedback and evaluation Remarks 3.9 Inspection record of quality characteristic value (see Table 9) Sequence Inspection: Quality characteristics Major degree Category code 4: Evaluation of product quality HG/T 2398 -92 Quality characteristic value Superior product First-class product Qualified product Approval: 4.1 The product quality rating method shall be as specified in Table 10. Important categories Characteristic value level Product quality grade Superior product First-class product Qualified product Superior product The gold part reaches "First-class products Cumulatively all reach Qualified products Superior products The gold part reaches Superior products Audit: First-class products Cumulative gold part reaches Cumulatively all reach Qualified products All reach 1 defect is allowed 2 defects are allowed Item defect 4.2 Evaluation of product quality grade (see Table 11) Manufacturer name Product name Model specification Product number Completion date Quality characteristics Oxygen sensitivity category Number of items to be inspected Evaluation grade of this product: Quality responsible person: Additional instructions: Number of items actually inspected HG/T2398-92 Superior product level This standard is proposed by China National Chemical Equipment Corporation, i Production drawing number Factory number First-class product level Qualified product level||tt| |Non-conforming products This standard is under the jurisdiction of the Rubber Machinery Sub-Technical Committee of the National Technical Committee for Standardization of Rubber and Plastic Machinery. This standard was drafted by Shanghai No. 1 Rubber Machinery Factory and Yiyang Rubber Machinery Guangfugui, and the main drafters of this standard were Chen Yungang and Meng Haixian. Prepared by People's Republic of China Chemical Industry Standards Flat Plate Vulcanizing Press Product Quality Classification and Inspection Rules HG/T2398-92 Supplement Chemical Industry Standards Editorial Department (Standardization Research Institute of the Ministry of Chemical Industry) Ministry Code: 100013 Mi Cai·Standardization Research Institute of the Ministry of Chemical Industry Copyright Exclusive Reproduction is Prohibited bg Joh Book size 880×[2301/16Printing increase number of words 14000First edition in July 1993 First printing in July 1993 Printing number [ —500 Cost 2.10 yuan8 User evaluation (see Table 8) Quality characteristics Major degree Quality characteristics Category code Product evaluation HG /T 398 -- 92 Quality characteristic value First-class product Qualified product Users believe that it can reach the corresponding level Note: User evaluation is only evaluated when comprehensively evaluating product grades. Inspection method Inspect the source of user feedback and evaluation Remarks 3.9 Inspection record of quality characteristic values (see Table 9) Sequence Inspection: Quality characteristics Major degree Category code 4: Evaluation of product quality HG/T 2398 -92 Quality characteristic value Superior product First-class product Qualified product Approval: 4.1 The product quality rating method shall be as specified in Table 10. Important categories Characteristic value level Product quality grade Superior product First-class product Qualified product Superior product The gold part reaches "First-class products Cumulatively all reach Qualified products Superior products The gold part reaches Superior products Audit: First-class products Cumulative gold part reaches Cumulatively all reach Qualified products All reach 1 defect is allowed 2 defects are allowed Item defect 4.2 Evaluation of product quality grade (see Table 11) Manufacturer name Product name Model specification Product number Completion date Quality characteristics Oxygen criticality category Number of items to be inspected Evaluation grade of this product: Quality responsible person: Additional instructions: Number of items actually inspected HG/T2398-92 Superior product level This standard is proposed by China National Chemical Equipment Corporation, i Production drawing number Factory number First-class product level Qualified product level||tt| |Non-conforming products This standard is under the jurisdiction of the Rubber Machinery Sub-Technical Committee of the National Technical Committee for Standardization of Rubber and Plastic Machinery. This standard was drafted by Shanghai No. 1 Rubber Machinery Factory and Yiyang Rubber Machinery Guangfugui, and the main drafters of this standard were Chen Yungang and Meng Haixian. Prepared by People's Republic of China Chemical Industry Standards Flat Plate Vulcanizing Press Product Quality Classification and Inspection Rules HG/T2398-92 Supplement Chemical Industry Standards Editorial Department (Standardization Research Institute of the Ministry of Chemical Industry) Ministry Code: 100013 Mi Cai·Standardization Research Institute of the Ministry of Chemical Industry Copyright Exclusive Reproduction is Prohibited bg Joh Book size 880×[2301/16Printing increase number of words 14000First edition in July 1993 First printing in July 1993 Printing number [ —500 Cost 2.10 yuan Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.