JB/T 3193.2-1999 This standard is a revision of JB/Z 118-75 "Gear Shaping Machine Series". During the revision, only editorial changes were made according to relevant regulations, and the technical content was not changed. This standard is part of the JB/T 3193 "Gear Shaping Machine" series of standards, which includes the following three parts: JB/T 3193.1-1999 Gear Shaping Machine Parameters JB/T 3193.2-1999 Gear Shaping Machine Series JB/T 3193-1993 Gear Shaping Machine Technical Conditions This standard specifies the series composition, use, performance, variety and parameters of gear shaping machines. This standard is applicable to newly designed gear shaping machines with a maximum workpiece diameter of 200~31500mm. This standard was first issued in December 1975. JB/T 3193.2-1999 Gear Shaping Machine Series JB/T3193.2-1999 Standard Download Decompression Password: www.bzxz.net
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ICS25.080.99 Machinery Industry Standard of the People's Republic of China JB/T3193.2—1999 Gear Shaping Machine Series Published on 1999-05-20 National Bureau of Machinery Industry Implemented on 2000-01-01 JB/T3193.2—1999 This standard is a revision of JB/Z11875 "Gear Shaping Machine Series", and only editorial revisions were made in accordance with relevant regulations during the revision. The technical content has not changed. Part of the series of standards for gear shaping machines, which include the following three parts: This standard is JB/T3193 JB/T3193.1—1999 JB/T3193.2—1999 JB/T3193—1993 Gear shaping machine Gear shaping machine Gear shaping machine Standards matching this series of standards include: Series of models Technical conditions GB/T 46861984 Gear shaping machine This standard replaces JB/Z118—75 from the date of implementation. This standard is proposed by the National Technical Committee for Standardization of Metal Cutting Machine Tools. This standard is under the jurisdiction of the Bevel Gear Machine Tool Branch of the National Technical Committee for Standardization of Metal Cutting Machine Tools. The responsible drafting unit of this standard is Tianjin No. 1 Machine Tool Factory. This standard was first issued in December 1975. 1 1 Scope Machinery Industry Standard of the People's Republic of China Gear Shaping Machine Series This standard specifies the series composition, purpose and performance characteristics, varieties and parameters of gear shaping machines. This standard is applicable to newly designed gear shaping machines with a maximum workpiece diameter of 200~3150mm. 2 Referenced standards JB/T3193.2-1999 Replaces JB/Z11875www.bzxz.net The provisions contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard is published, the versions shown are valid. All standards are subject to revision, and parties using this standard should explore the possibility of using the latest versions of the following standards. GB/T 46861984 GB/T 9059—1988 JB/T5571—1991 JB/T5572—1991 JB/T9871—1999 3 Series composition Gear shaping machine: accuracy Precision gear shaping machine accuracy Rack gear shaping machine CNC gear shaping machine Precision classification of metal cutting machine tools The series composition of machine tools is shown in Figure 1. Gear Shaping Machine Series Composition Approved by the State Bureau of Machinery Industry on May 20, 1999 Light Gear Shaping Machine High Speed Gear Shaping Machine Automatic Gear Shaping Machine Precision Gear Shaping Machine Rack Gear Shaping Machine CNC Gear Shaping Machine Taper Gear Shaping Machine Heightened Gear Shaping Machine Large Stroke Gear Shaping Machine Implemented on January 1, 2000 4 Application and Performance 4.1 Gear Shaping Machine The type of machine tool is shown in Figure 2. JB/T3193.2—1999 Gear Shaping Machine is a basic series. The machine tool is suitable for the single-piece, small-batch and batch production of internal and external meshing cylindrical gears in the machinery manufacturing industry. The machine tool should have the following performance characteristics: a) It can automatically change the cutting amount according to the requirements of rough cutting or fine cutting during the processing; b) It is equipped with a hydraulic clamping device for the workpiece. The accuracy of the machine tool should comply with the provisions of GB/T4686. The machine tool is a V-level accuracy machine tool specified in JB/T9871-1999. According to the user's special order, the following special accessories can be provided to expand the performance of the machine tool: a) Spiral guide rails for processing helical gears; b) Accessories for processing racks: c) Tailstock center for processing shaft gears: d) Tool upper stop function device. 4.2 Light gear shaping machine The light gear shaping machine is a modified machine tool derived from the base type with an enlarged worktable diameter and bed length. 4.3 High-speed gear shaping machine High-speed gear shaping machine is a modified machine tool derived from the basic model with improved cutting speed. It is suitable for mass production in the machinery manufacturing industry and can process cylindrical gears with internal and external meshing. 4.4 Automatic gear shaping machine Automatic gear shaping machine is a modified machine tool derived from the basic model with automatic loading and unloading mechanism. It is suitable for mass production in the machinery manufacturing industry and can be automatically processed by a single machine or included in automatic line production. It is used to process cylindrical gears with internal and external meshing. 4.5 Precision gear shaping machine Precision gear shaping machine is a modified machine tool derived from the basic model with improved accuracy. Except that the processing accuracy of the machine tool is higher than that of the basic model, everything else is the same as the basic model. JB/T3193.2—1999 The accuracy of the machine tool should comply with the provisions of GB/T9059, and the machine tool is a Class IV accuracy machine tool specified in JB/T9871—1999. 4.6 Rack Gear Shaping Machine Rack gear shaping machine is a modified machine tool derived from the basic model by replacing the workbench. It is suitable for single-piece, small-batch and batch production of racks in the machinery manufacturing industry. The machine tool has the same performance as the basic model except that the maximum workpiece diameter is changed to the maximum workpiece length and there is no hydraulic clamping device for the workpiece. The machine tool accuracy should comply with the provisions of JB/T5571. The machine tool is a V-level accuracy machine tool specified in JB/T9871-1999. 4.7 CNC gear shaping machine CNC gear shaping machine is a modified machine tool derived from the basic model with a CNC system installed. The machine tool is suitable for single-piece, small-batch and batch production in the machinery manufacturing industry. It can process internal and external meshing cylindrical gears, non-cylindrical gears and cams. In addition to the performance characteristics of the basic series, the machine tool should also have the following performance characteristics: The main movement has a computer digital control system that can implement multi-axis joint movement and independent movement. The machine tool accuracy shall comply with the provisions of JB/T5572, and the machine tool shall be a Class V precision machine tool as specified in JB/T9871-1999. 4.8 Taper gear shaping machine Taper gear shaping machine is a modified machine tool derived from a base model with a tiltable worktable installed. In addition to the performance characteristics of the base model, the machine tool can also process taper gears by tilting the worktable. 4.9 Heightened gear shaping machine Heightened gear shaping machine is a modified machine tool derived from a base model with a heightened column. The other structures and parts of the machine tool are the same as the base model. 4.10 Increased stroke gear shaping machine Increased stroke gear shaping machine is a modified machine tool derived from a base model with an increased tool stroke. Except for the heightened column and increased tool stroke, the machine tool is the same as the base model. 5 Varieties The varieties of machine tools are shown in Table 1. Maximum workpiece diameter mm Light gear shaping machine High-speed gear shaping machine Automatic gear shaping machine Precision gear shaping machine Rack gear shaping machine CNC gear shaping machine Taper gear shaping machine Heightened gear shaping machine Enlarged stroke gear shaping machine L=1250 L-2000 The machine tool parameters are shown in Table 2. Machine tool name Maximum workpiece diameter D Maximum module m Maximum machining tooth width B Distance from gear shaping cutter to worktable hmm Shaft diameter d Conical hole taper number Aperture d2 Number of T-slots Maximum gear shaping cutter diameter Φ Smm/stroke Maximum circumferential feed S Main motor power N Maximum number of strokes n Times/min JB/T3193.2—1999 Gear shaping machine Gear shaping machine Gear shaping machine Light gear shaping machine Rack gear shaping machine Mechanical industry standard Gear shaping machine series JB/T3193.2-1999 Published by the Machinery Standardization Research Institute of the Ministry of Machinery Industry Printed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry (No. 2 Shouti South Road, Beijing: Postal Code 100044)* Format 880×1230 X Number of characters xxX,xXx Sheet X/X Xth printing in XX month, 19XX Xth edition in XX month, 19XX Number of prints 1-XXX Price XXXXX Yuan XX-XXX Tip: This standard content only shows part of the intercepted content of the complete standard. 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