JB/T 9993-1999 This standard is a revision of ZB J41 009-89 "Keyway broaches with side teeth". During the revision, the performance test chapter was deleted, and editorial modifications were made in accordance with relevant regulations. Other technical contents remained unchanged. This standard specifies the types and dimensions of keyway broaches with side teeth, technical requirements and basic requirements for marking and packaging. This standard is applicable to keyway broaches with side teeth for processing wheel hub grooves with a keyway width of 6~40mm and a surface roughness of Ra2.5μm in GB/T 1095-1979 "Flat keys, keys and keyways and profile dimensions". This standard was first published on the date of year. JB/T 9993-1999 Keyway broaches with sheared teeth JB/T9993-1999 Standard download decompression password: www.bzxz.net
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IC'S25.100 Machinery Industry Standard of the People's Republic of China JB/T9993-1999 Keyway broach with side teeth 1999-05-20 Issued National Bureau of Machinery Industry 2000-01-01 Implementation JB7r9093-1999 「Fanli 2 Standard strength 3 Level and -1 Technical requirements Marking and packaging Appendix (point prompt record) Type A batch knot size and tooth rise Appendix B (suggestive record) Type B tension unified size and tooth rise table Appendix C (indicative appendix) Type fine tension knot size and tooth rise clause FB/T5993-1999|| tt||This standard is a revision of 2DJ41009-1999 broaches with side teeth and keyways. The performance test chapter was deleted during the revision, and the relevant provisions were revised and supplemented. Other technical contents remained unchanged. This standard replaces 2[41009-1999 from the date of implementation. The appendix A, appendix B and appendix C of this standard are all appendices. This standard is proposed and managed by the National Technical Committee for Tool Standardization. The responsible drafting unit of this standard: Harbin Institute of Complex Cutting Tools, Shuangjiang Institute of Technology. The main drafters of this standard: Liu Dezhuang, Sun Lixiang, Yu Jin. Fan Zhou Machinery Industry Standard of the People's Republic of China Broaches with Side Tooth Keyway JB/T9993-1999 Replaces ZB1419 This standard specifies the type and size, technical requirements and basic requirements for marking and packaging of broaches with side teeth and keyways. This standard applies to 1: GB/T1095-1979 Flat chain and chain with a width of 6~40mm, and a surface roughness of 2.5K. Reference standards for side toothed key broaches for special wheels. The following standards contain provisions that constitute the provisions of this standard through reference in this standard. When this standard is published, the versions shown are valid. All standards may be revised; the parties using the standards shall discuss the use of the latest versions of the following standards. GB/T 1095-1979 Flat key surface dimensions GB/T3832.5-19B3 Broaches with rectangular shanks and basic dimensions 3 Types and dimensions 3. 1 Type The structure types of the belt surface extension broaches (hereinafter referred to as broaches) specified in this standard are divided into type A and type R. See Figure for type A broaches! : B-type puller is composed of two parts, twist puller is shown in Figure 2, and precision puller is shown in Figure 3. EBBBE Figure IA type puller Approved by the State Administration of Machinery Industry on 1999-05-20 Implemented on 2000-01-01 JE/T 9993—1999 Final 2 B type rough proof knife HBHHHHH AHHHEEHHE 3 B Type of pull A type anti-knife specification according to table 1 and Appendix A (suggested appendix): B type pull knife specification according to table 2 and Appendix B [suggested appendix: R type tension specification according to table 5 and Appendix (suggested appendix)? Working conditions and pulling agent type 15--50 8G-120 50--B0 KTl--120 8o-121 120-180 8m1- 120 120-180 60~120 120-180 xi- 12h 124)--180 186-261 60-126 124-180 180-260 748248 JB/T9993-1999 Calibration tooth width should be small Upper matching form 10.0110.090 12.01212.108 14.01214.108 16.012 16.108 18.012:19.108 20.017120.137 2196922.n17 24 96925.017 (1180) (1019) (1305) (1315) (1560) 11175) (142h) Front Temple Department 11065j Gate 2 40) Gate 5C0) (1255) 115291 Gate 319) (1585) (215m) (13x5) (17E0) (t165) ! Top surface Relative to the port Gu Kegaojing 32.4832.45 14.J0832.60 (1405) Wave width Basic size T-type de-grid pull parameter Pull length 80-120 120-180 tt||80-! 20 | | tt | | 120r-380 | 1 180 --260 260-360 120-180 180--260 260-3611 Broaching will cause urine Original sex film 3/T99931999 Liu Roukuankang Real number before pulling Main structural dimensions of pulling||t | [1955]||tt ||(129) (1635) (1193) (1590) (1015) (1270) [1650] [1245] [1595] Leader .59.9 2 40 168 Calibration steps 1. New dyeing Stretching long equipment 50 -8G 8G-180 50 -80 180-260 86--160 L80-260 120--2G0 260~360 120-260 266-36u 12c-2hll 2GF-3G0 3.3 Marking example JR/T9993--1999 Pulling main Pulling total length (8 70) (1640) (1040) (1040) Front guide Center width Xianwan Street Pre-sale height 40- 76 The A-type broach with face tooth key has a width of 10mm, a limit deviation of 159, a cutting length of 50-80LLrL, and a front angle of 15\. Its marking is: With face tooth key point A10JS9 15°50-80BT99931999 (for rough drawing, mark 1: for rough drawing, mark B2. 4 Technical requirements Turn and pull The surface of the tool shall not have cracks, scratches, rust and other defects that affect the use of the tool. 4.2 The broach should be sharp and free of burrs, auxiliary edges and wear. 4.3 The broach should be of high quality and not break. 4.4 The main surface standards of the broach should include the following specifications: a) Surface of the tooth belt: RtGum: 6) Front and back of the tooth: R3.2Hm; e) The sides and bottom of the tool body: R.63m||tt| |4.5 The dimensions of each part of the broach are subject to the limit deviation of the rough cutting tooth height according to Table 40.08 JBT9993-1999 The limit deviation of the tooth height of the torsion cutting tooth is calibrated with the limit deviation of the tooth height of the torsion cutting tooth -0.02mm; and the limit deviation of the tooth height of the fine cutting tooth with the same size as the -h) item is controlled and the internal deviation of the cutting is greater than 0.007mmc|| tt||For example, the side tooth height H dimension and the actual measured value of the calibration height of the A-type broach are connected. d) The leading part height, the size limit deviation shall be in accordance with JS104.6 broach convex case size limit deviation item face tooth width size limit deviation is +0.01smm1, and the face tooth precision gear tooth size limit deviation shall be in accordance with Table 5. s > 0-1k >18--30 >30~40 For the smallest tooth size, there is a type of pull-type ... 0.860.020 The width B size of the blade body of the door broach is limited to 7 4. The straightness of the bottom and side surfaces of the blade is measured. The total value for every 3UUmm length is from Table 66 >16-40 JD/T9993-1999 4. The measurable parallel tolerance of the tooth side is 0.25m. The bottom and side straightness tolerance is recommended. 4.9 The side cutting tolerance is equal to the calibrated tooth width tolerance value mm 4.1 The symmetry tolerance of the center plane and the side straight plane of the blade body is equal to the tooth alignment tolerance value. The width of the guide part of the broaching machine for two or more times of broaching can be kept consistent with the width of the teeth on the side of the body, and the width of the shank type and belt size are 4 feet according to GB/3$32.1. The shape and position tolerances of the shank groove must be as shown in Figure 4s.aa 4.12 The minimum limit difference of the length of each part of the broach shall be as follows: a) The total length of the broach is less than or equal to 10mm ; the total length of the broach is greater than 1000mml b) The length of the front and rear guide parts The length of the inner part and the calibration part is 4.13 The limit difference of the broach and angle; a) ) Cutting tooth back angle ) Calibration step back angle ±3mm: ±2mm; ±2mm, 4.14 The broach is made of W6Mo5 core r4V2 or other high-speed steel with equivalent performance. 4.15 Heat treatment hardness of broach: Blade, rear guide -lead Surface treatment is allowed. 5Marking and packaging JB/T9993—1999 63-66HRC: 60--66HRC; 45~SBHRC. 5.1.1 The broach handle should be clearly marked with: manufacturer's trademark, product type and specification, rake angle, broach length, broach material (not marked in high-speed vehicles). 5.2.2 The broach packaging box should be marked with: manufacturer's name, address and trademark, product name, standard number, product type and specification, rake angle, broach length, broach material, number of pieces, and year of manufacture. 5.2 Packaging The broach blade should be buried in the anti-casting place before packaging. The packaging must be firm and can prevent damage during storage and transportation. The seal is valid for one year. The AIA type position force structure is in accordance with Table AI. |Total length 18-301 30·-50 8(--[20 50--BD 86-12U 1000168 80-120 120-180 JB/T9993-1999 Appendix A (Suggested Appendix) A-type broach structure dimensions and tooth rise table Broach stand dimensions Shouya tooth Side and step Symbol female is 25 , 13 30 [11.520 31 ; 211. The symmetry degree of the center surface of the tool face and the side straight calibration is equal to the symmetry degree of the center surface of the tool. The width of the tool teeth of the tool face ... The shape and position tolerances of the shank groove must be as shown in Figure 4s.aa 4.12 The minimum limit difference of the length of each part of the broach shall be as follows: a) The total length of the broach is less than or equal to 10mm ; the total length of the broach is greater than 1000mml b) The length of the front and rear guide parts The length of the inner part and the calibration part is 4.13 The limit difference of the broach and angle; a) ) Cutting tooth back angle ) Calibration step back angle ±3mm: ±2mm; ±2mm, 4.14 The broach is made of W6Mo5 core r4V2 or other high-speed steel with equivalent performance. 4.15 Heat treatment hardness of broach: Blade, rear guide -lead Surface treatment is allowed. 5Marking and packaging JB/T9993—1999 63-66HRC: 60--66HRC; 45~SBHRC. 5.1.1 The broach handle should be clearly marked with: manufacturer's trademark, product type and specification, rake angle, broach length, broach material (not marked in high-speed vehicles). 5.2.2 The broach packaging box should be marked with: manufacturer's name, address and trademark, product name, standard number, product type and specification, rake angle, broach length, broach material, number of pieces, and year of manufacture. 5.2 Packaging The broach blade should be buried in the anti-casting place before packaging. The packaging must be firm and can prevent damage during storage and transportation. The seal is valid for one year. The AIA type position force structure is in accordance with Table AI. |Total length 18-301 30·-50 8(--[20 50--BD 86-12U 1000168 80-120 120-180 JB/T9993-1999 Appendix A (Suggested Appendix) A-type broach structure dimensions and tooth rise table Broach stand dimensions Shouya tooth Side and step Symbol female is 25 , 13 30 [11.520 31 ; 211. The symmetry degree of the center surface of the tool face and the side straight calibration is equal to the symmetry degree of the center surface of the tool. The width of the tool teeth of the tool face ... The shape and position tolerances of the shank groove must be as shown in Figure 4s.aa 4.12 The minimum limit difference of the length of each part of the broach shall be as follows: a) The total length of the broach is less than or equal to 10mm ; the total length of the broach is greater than 1000mml b) The length of the front and rear guide parts The length of the inner part and the calibration part is 4.13 The limit difference of the broach and angle; a) ) Cutting tooth back angle ) Calibration step back angle ±3mm: ±2mm; ±2mm, 4.14 The broach is made of W6Mo5 core r4V2 or other high-speed steel with equivalent performance. 4.15 Heat treatment hardness of broach: Blade, rear guide -lead Surface treatment is allowed. 5Marking and packaging JB/T9993—1999 63-66HRC: 60--66HRC; 45~SBHRC. 5.1.1 The broach handle should be clearly marked with: manufacturer's trademark, product type and specification, rake angle, broach length, broach material (not marked in high-speed vehicles). 5.2.2 The broach packaging box should be marked with: manufacturer's name, address and trademark, product name, standard number, product type and specification, rake angle, broach length, broach material, number of pieces, and year of manufacture. 5.2 Packaging The broach blade should be buried in the anti-casting place before packaging. The packaging must be firm and can prevent damage during storage and transportation. The seal is valid for one year. The AIA type position force structure is in accordance with Table AI. |Total length 18-301 30·-50 8(--[20 50--BD 86-12U 1000168 80-120wwW.bzxz.Net 120-180 JB/T9993-1999 Appendix A (Suggested Appendix) A-type broach structure dimensions and tooth rise table Broach stand dimensions Shouya tooth Side and step Symbol female is 25 , 13 30 [11.520 31 ; 21 Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.