JB/T 8081.2-1999 JB/T 8081.2-1999 Steel ball processing machine tool series JB/T8081.2-1999 Standard download decompression password: www.bzxz.net
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ICS25.080.50 Machinery Industry Standard of the People's Republic of China JB/T8081.1-8081.2-1999 Steel Ball Processing Machine Tools 1999-05-20 Issued State Machinery Industry Bureauwww.bzxz.net 2000-01-01 Implementation JB.T8081.z-1999 This standard is based on the technical content of [/2355--89] of document 7.35589 for steel ball plus 1 machine tool series, and has been re-edited in accordance with relevant regulations. This small standard is a part of the "JB/T80S1" series of standards for ball processing machines. This series of standards includes the following parts: JB/F8081.1-1999 Ball processing machine tool parameters JB7[8081.2—1999 Steel ball processing machine tool series models The standards that match this standard are: JB/T5567-1999 JB/T6341 JB/T 991.1 JB/T 9911.2 JB/T9920.1—1999 JB/T 9920.2—1999 Steel ball machine Steel ball grinding machine Technical conditions Ball grinding machine Steel ball polishing machine sugar content inspection Technical conditions for ball grinding machine Steel ball polishing machine sugar content inspection Technical conditions for steel ball polishing machine This standard replaces JB/355—B9 from the date of implementation. This standard is proposed by the National Technical Committee for Standardization of Cutting Machine Tools. This standard is developed by the National Technical Committee for Standardization of Cutting Machine Tools. The responsible drafting units of this standard are: Shanghai No. 1 Machine Tool Factory and Xinduo Machine Tool Factory. This standard was published in the following year. Mechanical Industry Standard of the People's Republic of China: Steel Ball Processing Machine Tools Series Spectrum This standard specifies the series composition, purpose, performance characteristics, varieties and specifications of steel ball processing machine tools. This standard applies to newly designed ball-making polishing machines, steel ball mills and steel ball coal grinding machines. 2 Referenced standards JH/T 8081.2-1999 The provisions contained in the following standards constitute the correct text of this standard through reference in this standard. When this standard is published, the versions shown are all valid. All standards may be revised. Parties using this standard should explore the possibility of using the latest versions of the following standards: GA 301984 IRT 5567—1991 IA/T 9911.1—1999 JD/T 9920.[1999 3 Series composition Moving bearing steel balls Steel ball mill precision Steel ball grinding machine precision inspection Steel ball polishing machine precision inspection 3.! The scope of steel ball processing machine tools is shown in Figure 1. The scope of steel ball processing machine tools in Figure 3.2 The series of steel ball optical elastic machine will be shown in Figure 2. The series of steel ball optical combustion machine series is shown in Figure 3.3 The series of steel ball grinding machine is shown in Figure 3. Steel ball solving machine System structure National Machinery Industry Bureau [999-05-20 approved horizontal steel ball polishing machine Vertical steel ball polishing machine Series composition of steel ball polishing machine Horizontal steel ball machine Type steel or ball machine Figure 3 Series composition of steel ball polishing machine Process treatment horizontal steel ball polishing machine Small energy bed female ball polishing machine Control type ball Type Kang ball machine 2000-01-0 implementation 3.4 Series composition of steel ball polishing machine See Figure 4 Steel ball polishing machine Machine Series structure General use and performance JB80812-199 Horizontal steel ball grinding machine Vertical steel ball grinding machine Figure 4 Series structure of steel ball grinding machine Precision horizontal grinding machine Small pre-break ball grinding machine Enclosed ball grinding machine Steel ball polishing machine, steel ball grinding machine, steel ball grinding machine are shown in Figure 5 and Figure 6. Figure 5 Horizontal Vertical 4.1 Ball polishing machine 4.1.1 Horizontal steel ball polishing machine J8/F 8081.2-1999 Horizontal steel ball polishing machine is a horizontal basic type machine station used for batch production of balls. It adopts a large circulation hall to rough the balls without damage and remove the ring-shaped poles of the balls. The accuracy can meet the requirements of [B/T9920.1. The machine can have two layouts: rotating disk connection and fixed disk movement. The machine should have the following structural features: a) deep use of horizontal main and auxiliary, heavy vertical polishing plate layout; b) the polishing plate rotation connection is generally multi-stage, and the disk speed is high-level speed regulation; c) it should have an organic current or constant power reduction system; d) it should have a safety device for the two polishing ball pullers; the lateral movement of the polishing plate is reduction or motorized; f1 can have a cooling system with a temporary filtering device as needed; multiple) the machine tool should be equipped with a reduction device, which can be provided according to user needs. 4.1.2 Program-controlled horizontal steel ball polishing machine The machine is suitable for large-scale and batch production of steel processing. It adopts a large cycle method to roughen the ball hair and remove the ring belt and pole of the pressure ball. It has a program control system, which can shorten the auxiliary time and improve the degree of automation. It is suitable for multi-machine tool supervision and production line precision. The machine tool should meet the requirements of JB/T9920. In addition to the structural features of the basic system, the machine tool should also have the following structural features: a) It has a programmable control system; b) The polishing ball rotation and working pressure are automatically controlled and converted in the working cycle; c! It has a mechanism to prevent the steel ball from overflowing from the material tray and an indicator device for the end of the working cycle. 4.1.3 Steel ball polishing machine The basic model of the segmented saw ball polishing machine is vertical. The machine is suitable for batch production of steel balls. It adopts large circulation method to roughen micro, small and medium-sized steel balls and remove the flash, ring bands and poles of pressure-sensitive balls. The accuracy should meet the requirements of 99201. The machine should have the following structural features: ) The material tray has stepless variable transmission and can be lifted vertically; h) Pressurization rotation; ) Power control system; d] Device to prevent collision between the two plates e) Safety device to prevent the balls from overflowing from the material tray; f) Filter device when the coolant is circulated. 4.1.4 Small circulation vertical steel ball polishing machine The machine is suitable for batch production of steel balls. It adopts small circulation method to roughen micro, small and medium-sized steel balls and remove the flash, ring bands and poles of pressure-sensitive balls. The accuracy should meet the requirements of 99201. The machine should have the following structural features: ) The material tray has stepless variable transmission and can be lifted vertically; h) Pressurization rotation; ) Power control system; d] Device to prevent collision between the two plates e) Safety device to prevent the balls from overflowing from the material tray; f) Filter device when the coolant is circulated. , small steel ball roughing is carried out, except for the feeder, ring belt and poles of the ball pressing, the accuracy should meet the requirements of JB/T9920.1. Except for the material tray and the safety device to prevent the steel ball from disappearing from the material tray, the machine tool has the same space as the basic series, but the side wall is added at the gap of the upper polishing ball plate to form a small ball storage bucket. 4.2 Steel ball grinding machine 4.2.1 Horizontal ball making and changing machine B/T8081.2—1999 Horizontal steel ball grinding machine is a horizontal basic series. The machine tool is suitable for the batch production of steel balls, and the large cycle force method is used to grind the steel balls for soft grinding and grinding. The processing accuracy meets the requirements of the old 556 standard. The machine tool can have two types of layouts: rotating disc movement and fixed disc movement. The machine tool should have the following structural features: a) The machine tool adopts a horizontal spindle and a vertical rotating disc, and the material disc is mounted on a table structure; b) The spindle speed is multi-stage or stepless speed regulation; d) The machine tool is equipped with reliable safety protection devices; d) According to needs, there can be a coolant circulation system with a pass device; 3) The grinding wheel frame and the material disc are driven by electric motors to rotate and change speed respectively; Equipped with an automatic grinding wheel repair device; 4.2.2 Programmable horizontal steel ball grinding machine The machine tool is applicable For large-scale and batch production of steel balls, a large-scale ring force machine is used to soften and harden the steel. Its program cutting system can shorten the auxiliary time and improve the degree of direct automation. It is suitable for multi-machine tool and production line. It meets the requirements of JB/T5567. In addition to the structural characteristics of the benzene series, the batch machine should also have the following structural characteristics: 1) It has a semi-automatic cutting cycle program control system: 2) It has an automatic measuring device: & oil-breaking copper assembly when unloading the ball: 3) After the working cycle is completed, there are indication signals. 4.2.3 Vertical steel ball mill Vertical ball mill is a basic series of vertical type. The machine tool is suitable for mass production of steel balls. It adopts large circulation method to soft and hard grind micro, small and medium steel balls. The specification should meet the requirements of old T556? The machine tool should have the following structural features a) The material tray has stepless variable transmission and can be lifted vertically: b) Pressurized loading: c) Automatic replacement of grinding wheel loading; d) Optional safety protection device: ! Safety device of the steel plate: [It can be equipped with instruments for measuring steel diameter, PC control or time relay, etc. 4.2.4 Closed vertical steel ball grinding machine The machine tool is used for batch production of steel balls. It adopts closed (single room processing) method to reverse the initial grinding, soft narrowing and hard processing of large steel balls. The accuracy should meet the requirements of [Open 556]. The machine tool has no material plate, white dynamic dressing wheel device and safety device to prevent steel balls from slightly out of the material plate. Others are the same as the basic system. 4.3 Ball making and grinding machine d.1 Horizontal steel ball machine The horizontal ball making and grinding machine is a horizontal basic system. The machine is suitable for batch production of steel balls. It adopts pressure people The machine tool can have two layout forms: rotating disk movement and fixed disk movement. The machine tool should have the following structural features: JB/T80AL.2-→+1999 "Use horizontal spindle, ball plate cloth: table structure:) spindle speed is multi-speed or stepless;) retractable full protection device: ) with grinding system: ) single degree: f) with pressure stabilizing device. 4.3.2 Precision horizontal steel ball grinding machine The machine tool is suitable for batch and small batch production of steel balls, and adopts large circulation hall to grind and add 1. The machining accuracy reaches the 5-G0 level specified in GB/T308 within 24h. In addition to the structural features of the basic model, the machine tool should also have the following structural features: 1) The main drawer should have a stop to improve the accuracy b) There is a ball plate correction device: C) There is a device to reduce the surface of the steel ball: J! There is a system of liquid filtration: ) Each transmission part has good anti-vibration measures 4.3.3 Vertical steel ball grinding machine Vertical steel ball grinding machine is a vertical basic model. The machine tool is used for mass production of steel balls. The large ring is used to grind the steel balls. The accuracy should meet the requirements of [B Hall 9911.1]. The machine tool has the following structural features: " The material tray has a stepless speed transmission and can be lifted and lowered vertically: b) The pressurizing device and pressure function components: ) Reliable internal safety protection equipment; d! 4.3.4 Small-circulation vertical shot ball grinding machine is used for batch production of steel balls. It uses small-circulation method to grind micro and small steel balls to the highest precision. The machine has no material salt and a device to prevent the balls from overflowing from the material tray. Others are the same as the basic series. 4.3.5 Sealed pot ball grinding machine is suitable for small-batch production of steel balls. It uses closed [single-room processing] method to grind and grind steel balls. The precision shall comply with the provisions of B/T9911.1. is the same as the basic series except that it has no material tray and a safety device to prevent the balls from overflowing from the tray. 5 varieties are the same as the basic series! The types of ball making polishing machines are shown in Table 1 Horizontal ball making polishing machine Deep-sequential ball making polishing machine Modified decompression polishing machine Small-scale pot ball polishing machine The types of steel ball mills are shown in Table 2. .JBT80812-1999 Installation 1, Steel Ball Polishing Pillow Variety Table Steel Ball Grinding Machine Variety Table Horizontal Ball Grinding Machine Steel Ball Shop Machine Steel Ball Grinding Machine Steel Ball Grinding Machine Varieties See Table 3 Table Steel Ball Grinding Machine Variety Table Horizontal Steel Ball Grinding Machine Precision Horizontal Steel Ball New Machine Steel Ball Grinding Machine Small Wine Ring Fixed Steel Ball Grinding Machine Sealed Ming Example Ball Grinding Machine Note: The parameters in brackets are not excluded. 6 Vertical Mosquito The parameters of the steel ball polishing machine are shown in Table 4. Number of parameters Light ball plate diameter Light ball making Working pressure Maximum working force Ten-axis rotary Effective table 5 of steel ball magic ball machine, Number of items H Sand grabbing point diameter Add steel ball white meal range 1Working stroke Maximum 1 force Spindle rotation JB/T8081.2-1999 Special 4 steel ball light ball machine parameter installation Horizontal steel ball water ball machine 60-170h|| tt||60-170 70-160 Ball mill working data table R0-150F The data of horizontal ball grinding machine are shown in Table 6. 80-150 60~-120 60-120 Reference table of horizontal ball turning machine Research diameter Ball adding function Working stroke Reaction force Spindle speed Witain The overall efficiency of this type of ball grinding machine is shown in the table? 20 -75 Table of Wen-style steel ball grinding machine parameters Parameters Ball diameter Additional steel diameter specification Main working pressure Main pumping and turning method, the number in brackets is not used Beijing-style steel ball grinding machine [5~-55 Wen-style light energy system 100-180||tt ||70-140 Wen-style steel ball grinding machine 85-170 15-5th Small foil ring Italian ball making and grinding machine European example ball polishing machine 100-180 70-140 Style ball RE-170 Wen-style ball making and grinding machine 13 -553 Vertical steel ball grinding machine Vertical steel ball grinding machine is a vertical basic type, which is used for mass production of steel balls. It uses a large ring square to grind the steel balls. The accuracy should meet the requirements of [B Hall 9911.1]. The machine tool has the following structures: "The material tray has a stepless speed transmission and can be lifted and lowered vertically: b) Pressurizing device and tax pressure function components: ) Reliable internal safety protection assembly; d! 4.3.4 Small-circulation vertical shot ball grinding machine is used for batch production of steel balls. It uses small-circulation method to grind micro and small steel balls. The precision shall comply with the requirements of B/T9911.1. The machine tool is the same as the basic series except that there is no material tray and a device to prevent the balls from overflowing the tray. 4.3.5 Sealed pot ball grinding machine is suitable for small-batch production of steel balls. It uses closed [single-room processing] method to grind and grind small steel balls. The precision shall comply with the requirements of B/T9911.1. The machine tool is the same as the basic series except that there is no material tray and a safety device to prevent the balls from overflowing the tray. 5 varieties are the same as the basic series! The types of ball making polishing machines are shown in Table 1 Horizontal ball making polishing machine Deep-sequential ball making polishing machine Modified decompression polishing machine Small-scale pot ball polishing machine The types of steel ball mills are shown in Table 2. .JBT80812-1999 Installation 1, Steel Ball Polishing Pillow Variety Table Steel Ball Grinding Machine Variety Table Horizontal Ball Grinding Machine Steel Ball Shop Machine Steel Ball Grinding Machine Steel Ball Grinding Machine Varieties See Table 3 Table Steel Ball Grinding Machine Variety Table Horizontal Steel Ball Grinding Machine Precision Horizontal Steel Ball New Machine Steel Ball Grinding Machine Small Wine Ring Fixed Steel Ball Grinding Machine Sealed Ming Style Ball Grinding Machine Note: The parameters in brackets are not excluded. 6 Vertical Mosquito The parameters of the steel ball polishing machine are shown in Table 4. Number of parameters Light ball plate diameter Light ball making Working pressure Maximum working force Ten-axis rotary Effective table 5 of steel ball magic ball machine, Number of items H Sand grabbing point diameter Add steel ball white meal range 1Working stroke Maximum 1 force Spindle rotation JB/T8081.2-1999 Special 4 steel ball light ball machine parameter installation Horizontal steel ball water ball machine 60-170h|| tt||60-170 70-160 Ball mill working data table R0-150F The data of horizontal ball grinding machine are shown in Table 6. 80-150 60~-120 60-120 Reference table of horizontal ball turning machine Research diameter Ball adding function Working stroke Reaction force Spindle speed Witain The overall efficiency of this type of ball grinding machine is shown in the table? 20 -75 Table of Wen-style steel ball grinding machine parameters Parameters Ball diameter Additional steel diameter specification Main working pressure Main pumping and turning method, the number in brackets is not used Beijing-style steel ball grinding machine [5~-55 Wen-style light energy system 100-180||tt ||70-140 Wen-style steel ball grinding machine 85-170 15-5th Small foil ring Italian ball making and grinding machine European example ball polishing machine 100-180 70-140 Style ball RE-170 Wen-style ball making and grinding machine 13 -553 Vertical steel ball grinding machine Vertical steel ball grinding machine is a vertical basic type, which is used for mass production of steel balls. It uses a large ring square to grind the steel balls. The accuracy should meet the requirements of [B Hall 9911.1]. The machine tool has the following structures: "The material tray has a stepless speed transmission and can be lifted and lowered vertically: b) Pressurizing device and tax pressure function components: ) Reliable internal safety protection assembly; d! 4.3.4 Small-circulation vertical shot ball grinding machine is used for batch production of steel balls. It uses small-circulation method to grind micro and small steel balls. The precision shall comply with the requirements of B/T9911.1. The machine tool is the same as the basic series except that there is no material tray and a device to prevent the balls from overflowing the tray. 4.3.5 Sealed pot ball grinding machine is suitable for small-batch production of steel balls. It uses closed [single-room processing] method to grind and grind small steel balls. The precision shall comply with the requirements of B/T9911.1. The machine tool is the same as the basic series except that there is no material tray and a safety device to prevent the balls from overflowing the tray. 5 varieties are the same as the basic series! The types of ball making polishing machines are shown in Table 1 Horizontal ball making polishing machine Deep-sequential ball making polishing machine Modified degassing polishing machine Small-scale pot ball polishing machine The types of steel ball mills are shown in Table 2. .JBT80812-1999 Installation 1, Steel Ball Polishing Pillow Variety Table Steel Ball Grinding Machine Variety Table Horizontal Ball Grinding Machine Steel Ball Shop Machine Steel Ball Grinding Machine Steel Ball Grinding Machine Varieties See Table 3 Table Steel Ball Grinding Machine Variety Table Horizontal Steel Ball Grinding Machine Precision Horizontal Steel Ball New Machine Steel Ball Grinding Machine Small Wine Ring Fixed Steel Ball Grinding Machine Sealed Ming Style Ball Grinding Machine Note: The parameters in brackets are not excluded. 6 Vertical Mosquito The parameters of the steel ball polishing machine are shown in Table 4. Number of parameters Light ball plate diameter Light ball making Working pressure Maximum working force Ten-axis rotary Effective table 5 of steel ball magic ball machine, Number of items H Sand grabbing point diameter Add steel ball white meal range 1Working stroke Maximum 1 force Spindle rotation JB/T8081.2-1999 Special 4 steel ball light ball machine parameter installation Horizontal steel ball water ball machine 60-170h|| tt||60-170 70-160 Ball mill working data table R0-150F The data of horizontal ball grinding machine are shown in Table 6. 80-150 60~-120 60-120 Reference table of horizontal ball turning machine Research diameter Ball adding function Working stroke Reaction force Spindle speed Witain The overall efficiency of this type of ball grinding machine is shown in the table? 20 -75 Table of Wen-style steel ball grinding machine parameters Parameters Ball diameter Additional steel diameter specification Main working pressure Main pumping and turning method, the number in brackets is not used Beijing-style steel ball grinding machine [5~-55 Wen-style light energy system 100-180||tt ||70-140 Wen-style steel ball grinding machine 85-170 15-5th Small foil ring Italian ball making and grinding machine European example ball polishing machine 100-180 70-140 Style ball RE-170 Wen-style ball making and grinding machine 13 -55 Tip: This standard content only shows part of the intercepted content of the complete standard. 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