Some standard content:
HS 75.190.10
Requisition No.: 9599—2001
Petroleum and Natural Gas Industry Standard of the People's Republic of China SY/T5611--2001
Cementing truck
Cementing truck
Issued on September 24, 2001
State Economic and Trade Commission
Implementation on January 1, 2002
SY/T 5611—2001
Cited standards
Type and basic parameters
Technical requirements
Test methods
Inspection rules
Marking, transportation, storage
SY/T:5611—2001
4 The standard is reduced on the basis of the technical conditions of 5Y/5611-93 cementing truck. In this revision, the name of the standard is changed to cementing truck. This standard improves the pressure level of cementing truck, adds the requirements of the mixing system of cementing truck, the density range and density essence, and according to the requirements of the national automobile industry management, it also introduces the relevant contents of the mandatory inspection of the automobile industry.
From the date of entry into force, this standard will replace 5Y/5611-93, which was proposed and approved by the National Technical Committee for Standardization of Petroleum Drilling Equipment and Tools. The drafting unit of the standard is the Fourth Machinery Factory of Jianghan Oilfield Administration. The main drafter of this standard is Wang Qingqun, the king of Zhou Nandong. This standard was first issued as a national standard (G971-88) in 193 and was revised into a petroleum and natural gas industry standard in 194. 1 Scope
Petroleum and Natural Gas Industry Standard of the People's Republic of China Cementing Truck
Cemneniing Truck
SY/T 5611—2001
Generation / 561—2001
tt||This standard specifies the types and basic parameters, technical requirements, test methods, inspection rules, and marking, operation and storage of cementing trucks.
This standard applies to the design, manufacture and inspection of land cementing trucks. Installation of cementing equipment or offshore equipment can refer to the technical specifications.
2 Referenced Standards
The following standards contain the following provisions: The provisions of this standard are constituted by reference in this standard. When this standard is issued, the versions shown are not valid. All standards are subject to revision. The parties using technical standards should explore the possibility of using the latest versions of the following standards. (GT3190199 Color dangerous goods packaging mark || tt || GB/T3766-1983 General technical conditions for decompression systems B34-1999 Limits and test methods for visible pollutants from exhaust of compression ignition engines and vehicles equipped with compression ignition engines (47519 Installation of external lighting and signaling devices for vehicles and trailers GBT4798.5-187 Application of electric power production ratio ring design for ground vehicles GB7258-17 Safety system for motor vehicle transportation GR/T 7932-1987
General technical conditions for pneumatic systems
GBT State 17-18 Automobile production rate numbering rules GB/T10095-1088
Involute intercolumn gear accuracy
G11564-1998 Kai moving vehicle reflector GB11507-1994
Requirements for the surface and rear lower protection device of automobile brake system structure, performance and test methods GB 12676--1900
CR/T13306-1991 Label
GB15U84-194 Performance and installation requirements of automobile rear mirrors GB/T15753-1995 Precision of cylindrical gears G15766.11995 Dimensions and photoelectric performance requirements of light bulbs for road motor vehicles Special vehicles and special semi-trailers Language and code (/173199
CB17601-1999 Compression engine and compression engine vehicle air pollution values and test 9C/T58-1993 Vehicle return vehicle exterior market current English and being 125219 Special SY531-6 General Technical Conditions for Carbon Steel and Ordinary Steel Castings for Petroleum Energy Machinery Products (1998) SY5302-8 General Technical Conditions for Iron Parts for Calcium Mining Machinery Products (15 years to be confirmed) SY5303-87 General Technical Conditions for Ductile Iron Parts for Drilling and Navigation Products (approved by the State Economic and Trade Commission on 2001-09-24 and implemented on 2002-11-01) [Additional test in 1998] SY5304-87 (approved in 1999) 5306-87
(Confirmed in 1948)
SY/T S611-2001
Technical conditions for oil drilling machine parts and components General technical conditions for oil drilling machine parts and componentsSY 5317-87
General technical conditions for oil drilling machine parts and components (1990)
SY530R-87
General technical conditions for oil drilling machine parts and components (1998)
General technical conditions for high pressure forgings for oil drilling machine parts and componentsY/T5676
Type and basic requirements
) The overall structure should be a single machine and single pump, a single machine and double pump or a double pump structure. b) The vehicle transmission mode is hydraulic mechanical transmission or mechanical transmission. The type of cementing system is a horizontal type with three single-acting or double-cylinder double-acting. The type of slurry mixing system should be empty circulation type, backflow type or hydraulic injection type. 3.2 The basic parameters of cementing non-water mud trucks are shown in Table 1. Table 1 Basic technical data
Anti-factor name
Three bucket system capacity, m/min
Nominal diameter of cementing East,
Cementing diameter,
Note: [40) is the multi-effect
35,40) $0,70,105
100.125,150
3.3 The whole vehicle model screening system shall comply with the provisions of CB/T941 and GB/T17350, which are as follows: 5
Enterprise self-defined code [times of maximum displacement from the pump (mmin)] Speed characteristic code (cement truck)
Construction characteristic code (type structure)
Design sequence code. Expressed by network number (its effectiveness is 0,1,2,., Use in sequence)
Main parameter code [Total mass of cementing water mixing truck (t) Vehicle qualification code (special vehicle)
Company name
Indicator: The first generation of cementing trucks with a total mass of 28t and a maximum flow rate of 3.mv/rin produced by the No. 1 Machinery City Factory of Jianghan Petroleum Management Bureau, its model number is: 51X528 (ITS302
4 Technical requirementsbzxz.net
4.1 Vehicle requirements
SY/T 5611—2001
4.1.1 The design and manufacturing of the vehicle shall be carried out in accordance with the drawings and technical documents approved by the prescribed procedures: 4.1.2 The vehicle shall be beautiful in appearance, reasonable in layout, compact in structure, and neatly arranged in pipes, so as to facilitate the replacement, maintenance and upkeep of parts
4.1.3 The working mechanism of each component of the vehicle shall be easy to adjust, reliable in operation, and operate normally and accurately. The operating table shall be designed and manufactured by the manufacturer. 4. 1.4 All parts, pipes and accessories must be firmly fixed and not loose. They must be easy to clean and safe to work. 4.1.5 The vehicle should be equipped with an overpressure protection device. The overpressure protection device should be opened under the specified pressure: the pressure difference should not exceed 0.5M[a4,16 The vehicle operating platform, meter and mixing system parts are equipped with lighting devices to meet the requirements of night operation. The operation safety technical requirements of the vehicle should comply with GB 7258 and CB12676 specifications: 4.1.7:
4.1.R The running noise of the whole vehicle shall comply with the provisions of (QC/T5H. When the special device of the whole vehicle is measured at the instrument operator, the working noise shall not exceed 100B (A); when tested at 1m to the left and right of the engine and 1.5-1.7m away from the vehicle, the working noise shall not exceed 115BA)
4.1.9 The vehicle's emission shall comply with G3A47, G 17691: 4.1.10 The exterior lighting of the vehicle shall comply with the provisions of (4785, (1154, (1584 and (157661), 4.1.11 The front and rear lower guards of the vehicle shall comply with the provisions of (B11567: 4.2 Component requirements
4.2.1 Fixed switch
4.2.1.1 The type and basic parameters of the system shall comply with the provisions of 3.1: 3.2, 4.2.1.2 When the item is water holding, the volumetric efficiency and total efficiency of the pump shall not be less than 0.90 and 0.78 respectively. 4.2.1.3 The chemical composition and mechanical properties of the main parts of the pump shall comply with the provisions of 5Y/5676. 4.2.1.4 The matching surfaces of the pump body seat hole and the suction valve and discharge valve seat shall not have grooves and cuts. The taper part of the taper and the taper height of the taper shall be checked with a gauge. The inspection results shall not be less than 5% and 14% of the taper height. 4.2.1.5 The relevant parts of the inner surface of the pump body shall be tested. There shall be no sharp edges. 4.2.1.6 The pump body shall be subjected to a static pressure test. The test pressure shall be 1.5 times the maximum operating pressure. The pressure stabilization time shall be 15 seconds. There shall be no defects such as cracks or other defects that may affect the pump body. 4.2.1.7 The newness level of the power train shall not be lower than R7 level specified in GT/T109519RH or R-7-level specified in GT/T15753-995. 4.2.1.8 After the power end is assembled, a running-in test shall be carried out. After the running-in, the noise level at the front, left, right and left positions of the power end shall not exceed 92. 4.2.1.9 The difference between the suction and discharge of the power end shall be ±5% of the specified value. 110% of the specified value of the single-charge rigidity difference
4.2.1.10 The cement system shall be subjected to type inspection, 500 continuous operation test and 5 industrial tests as specified, to ensure safe operation and working performance, and to ensure that the components are smooth and reliable. 4.2.2 Mixing system
4.1.2.1 The type of the mixing system shall comply with the provisions of 3.1 in 1). The mixing system shall not be less than 1.5rt/i:1, and the relative density of cement slurry shall be 0.6--2.6g/. When the relative density of cement slurry is 1 or 1.0g/m, the precision shall be less than or equal to ±0.05p/m4.2.2.2 The control mode of the mixing system shall be manual control or computer control. 4.2.2.3 The density meter can use a micro-radio or non-radio density meter, and the minimum kinetic energy shall be reported. 4.2.3 Computer control system
SY/T5611—2001
4.2.3.1 The computer software should have the function of outputting and checking various parameters such as valve position, flow, gradualness and force. 4.2.3.2 The computer software system should control the size of the network according to the change of the actual mixed slurry density to maintain the stability and continuity of the slurry density.
4.2.3.3 The computer software system should have the function of simulating the slurry flow, so that the system has the function of self-checking and training. 4.2.3.4 The computer software should have the function of switching between computer control and automatic control. 4.2.3.5 The computer operation panel should have a suitable keyboard and energy chain. 4.2.3.6 The computer can record the sampled information once per second. For the continuous comparison and recording, at least: 4h4.2.3.7 The meter system should be able to output the stored records via electronic communication. 4.2.3.9 The computer and the whole system should be able to adapt to the well site and the on-site working environment. 4.2.3.9 The installation of the computer and control system should comply with the requirements of G/T479F.5. 4.2.4 Measuring chain and pipe
4.2.4.1 The length of the meter end shall not be less than 3m, and there shall be scales and counting devices, and the scale reading shall not exceed 0.11m4.3.4.2 The inner surface of the meter tank shall be protected from leakage. 4.2.4.3 The high-pressure manifold shall be subjected to static test, the test pressure shall be connected and the value shall be 1.5 times of the maximum working pressure. After stabilization time of 15min, there shall be no leakage. ,
4.2.5 Engine, transmission system and main purchased parts 4.2.5.1 The selection of main external parts of the vehicle shall meet the requirements of the design performance of the whole vehicle. 4.2.5.2 The engine and transmission system shall meet the requirements of fire prevention, and there shall be no fire during operation: 4.2.5.3 The VN code of the vehicle shall be checked and retained for the technical documents accompanying the vehicle when the chassis vehicle enters the factory for acceptance 4.3 General technical requirements
4.3.1 The chemical composition and mechanical properties of the castings shall comply with the relevant national standards and the provisions of SY5301, SY5302, SY5303, and shall not have defects that affect the strength.
4.3.2 Non-bearing parts shall comply with the provisions of SY5304, and bearing forgings shall comply with the provisions of SYT5676 4.3.3 Machining :. Parts shall comply with the provisions of SY53 G. The size tolerance, shape and position tolerance and surface roughness of key parts shall not exceed the requirements of the drawings.
4.3.4 Welded parts shall comply with the provisions of SY5301: The welds in the parts with sealing requirements shall be subjected to sealing tests. 4.3.5 The assembly of the whole vehicle and parts shall comply with the provisions of SY53. All parts shall be thoroughly cleaned before assembly. When assembling the tables, the machined parts shall be matched with the specified lubricants or sealants: 4.3.64 The painting of parts shall comply with the provisions of SY5308. 4.3.7 The gas circuits shall contain the provisions of (/17932 and (B/T3766. 5 Test methods
Type test
Type test includes performance test and continuous operation test. 5.1.1 Vehicle driving performance test
The vehicle driving performance test shall be carried out in accordance with the provisions of Q22 to measure the mass parameters, axle distribution, climbing ability, turning radius, ground clearance, approach angle, two angles, maximum level, acceleration performance, constant speed, noise, fuel consumption, driving distance and braking performance. 5.1.2 Vehicle stopping device performance test
5.1.2.1 Test method
The hydraulic brake mirror is used.
5.1.2.2 Test medium
The test medium is clean water at 5-50℃ ：
5.1.2.3 Test content and requirements
Wide load operation
SY/15611--2007
1) Fully open the brush door on the discharge manifold of the water supply pump and the solid pump, and make the solid pump run under no-load test for the last stroke. The operation time is (.5h
2) Check whether the engine, transmission, water supply pump, injection case, aluminum ring, injection pump, national system and various gas, full-piece components and pipelines are working normally, and whether there are any abnormal sounds, temperature rise, seepage, leakage, etc. 6) Load operation
1 Test complete! Protection device
2) Carry out positive pressure test on the discharge throttle valve of the solid lifting pump, gradually increase the pressure from low to high according to the design level until the maximum pressure, and run continuously for 1 hour at the maximum non-motherly maximum pressure; 3) Use clean water to simulate the surrounding well operation test of the dynamic slurry system, and run continuously for 1 hour according to the water-mixed slurry density of 2.5 g/m3 set in the building
4) Observe the operation conditions of all relevant parts of the whole vehicle and the lubrication conditions of various parts. During the load operation test, the following data should be measured and recorded: 1 The rated speed of the engine, the lowest no-load running speed: 2) The engine is under the rated working condition, the output speed of the relay mechanical transmission box under the torque conversion working condition, and the output speed of the mechanical transmission box under the torque conversion working condition: 3) The speed and torque of the solid shaft; 4 The engine is under the rated working condition. The discharge pressure of the solid shaft is maintained until: 5) The human force at the suction pipe:) The lubricating oil temperature of the cementing pump power cat; The noise of the whole vehicle under the fixed power: F) The speed of the magnetic injection pump is affected by the discharge pressure:
9) The speed and discharge pressure of the circulating pump:
10) The speed of the slurry pump is affected by the discharge pressure: 11) The liquid temperature of the mixing system:
12) The speed of the agitator:
13) Download the mixing data from the computer and print it out. ) Calculation of test results
1) Use formula (1) and formula [2) to calculate the combined efficiency of the solid and solid (the exhaust coefficient is]): column = × 100%
In the formula,
volumetric efficiency;
actual displacement of the solid, n/mic:
theoretical displacement of the solid, in/mir;
diameter of the cylinder, m
length of the cylinder, m
column density, -nin
number of cylinders.
2) Use formula (3, formula (4) and formula () to calculate the total efficiency of the cementing system: × 100%
Where:
Total efficiency of cementing system;
SY/TS611-2001
N: = 16.667 pi4l
Nz- 1.047Mmz×10-4
Cementing and recording chart withdrawal rate, k basis;
Input power of cementing, kw;
Discharge pressure of cementing system, Ma;
-Torque of the whole shaft end of the cementing system, NT1:
2----The shaft speed of the cementing system, T/min33According to the calculation results, the performance is calculated,
5.1.3 Continuous operation test
When the newly designed solid pump is tested for reverse rotation, the test time is 500h, and the continuous operation time shall not be less than 2. In the continuous operation test, except for the vulnerable parts, other main parts shall not be damaged, and the life of vulnerable parts shall be recorded. After 2h of continuous operation, the lubrication temperature rise of the power end shall not exceed 50℃. The load curve of the reverse operation test is shown in Figure 1: 100a
506(500×10%)
1006 (500×20≤)
5.21. Industrial test
The rotation speed of the rotating machine under the measurement angle is 350h(500×70%)
The prototype shall be tested according to the design requirements, and the test shall be not less than 5 times. At least 2 of them should be more than 3000m deep, and the test records should be kept. 6 Inspection rules 6.1 Inspection classification 6.1.1 Factory inspection Cementing trucks should be inspected by the inspection department of the production line before they can be shipped. 6.1.2 Type inspection When one of the following measures is taken: Retrograde type inspection: a) New production test room: ST5611-2001 When the structure, core materials and process have changed greatly, and the factory inspection results are greatly different from the previous one: c) When the national quality inspection and supervision agency puts forward the requirement of type inspection: 2 Inspection items The inspection items should meet the requirements in Table 2. 2 Inspection items Monthly acceptance Request
Inspection items
External quality
Assembly quality
Dimensions
Quality variables
Vehicle driving safety
Environmental protection
Special monthly equipment
Editable status
Inspection internal alignment
Note the use and adjustment
Overall dimensions, sleeve distance, wheelbase
Vehicle equipment quantity and maximum total
Axle cutting quality
Maximum speed||tt| |Low-profile vehicle description
Fuel consumption under conditions
Driveability (vehicle speed 1m/h)
Most reliable and effective
Dynamic (vehicle speed )km/h)
Most stable turning
Minimum ground clearance
Approach angle, height angle
Arrangement
Altar
Signal equipment
Rated output rate
Large engine torque
Emission Output pressure and discharge station
Lubrication belt oil wet
Power
Sen gas road density test
Grid dynamic seed lift, belt
Pressure protection device back
Mixing system
1000km non-contact test
30kn road test
SoDh East end transport special
Existence inspection
This standard teaches
4.1.2, 4.1.3
4.1.3, 4.1.2. 4.1.5
4.J.8. 1.2.1.3, 5.1.1
5.J.2.3h.3.2
5.1.2.31),7.1.8
4..7.6. 5.1.2.3)
2.1.5,5.J.3.3:)
4.2.2 2,2.5
4.1.7. 4.1.6
6,3 Judgment rules
6.3.1 Type inspection
SY/F 5611—2001
When the product is subject to type inspection, randomly select one product and conduct random inspection according to the key inspection in Table 2. If one of the inspection items fails, the type inspection has not been passed. The reasons should be analyzed, the faults should be eliminated, and the type inspection should be repeated. 0.3,2 Factory inspection
Factory products should be inspected according to the factory inspection regulations in Table 2. If one of the inspection items fails, it will be judged as a defective product. During the inspection, some personnel are allowed to make necessary adjustments. 7 Marking, transportation, purchase and storage
7.1
7.1.1 Products with radioactive source test sheets should be marked at the radioactive source location. The marking symbol shall be selected in accordance with the provisions of B1. 7.1.2 The product label size shall be in accordance with B1330 and shall be placed in a conspicuous location on the vehicle: The label shall include the following: 1) Manufacturer’s name and trademark:
h) Product name and model:
) Total weight:
shan) Product overall dimensions:
e) Maximum pressure of cementing system:
Maximum displacement of cementing pump
g) Product terminal number and product ex-factory date:
h) Vehicle VIN code
7.2. Product transportation
The products are transported in bags.
7.3 Technical documents shipped with the vehicle
a) Product certificate:
b) Product user manual;
Delivery copy, parts list, packing list:
d) Damage proof and drawings;
e) Technical documents shipped with the vehicle
All the documents shipped with the vehicle shall be packed in waterproof plastic packaging, and the accessories shall be packed in the box: 7.4 Technical documents shipped with the vehicle
a) Spare parts and accessories:
L) Special tools:
Tools carried when the chassis is shipped out!
7.5 Storage
The cementing vehicle shall be placed in a place that is protected from rain and snow, unloaded coal, ventilated, and free of deer: 8.7.6. 5.1.2.3)
2.1.5,5.J.3.3:)
4.2.2 2,2.5
4.1.7. 4.1.6
6,3 Determination rules
6.3.1 Type inspection
SY/F 5611—2001
When the product is subjected to type inspection, a random sample of the product shall be inspected according to the requirements of Table 2. If one of the inspections fails, the type inspection fails. The reasons shall be analyzed, the faults shall be eliminated, and the type inspection shall be repeated. 0.3,2 Factory inspection
The factory products shall be inspected according to the requirements of Table 2. If one of the inspections fails, it shall be judged as a defective product. When inspecting, some units are allowed to make necessary adjustments. 7 Marking, transportation, purchase and storage
7.1
7.1.1 Products with radioactive source test sheets should be marked at the radioactive source location. The marking symbol shall be selected in accordance with the provisions of B1. 7.1.2 The product label size shall be in accordance with B1330 and shall be placed in a conspicuous location on the vehicle: The label shall include the following: 1) Manufacturer’s name and trademark:
h) Product name and model:
) Total weight:
shan) Product overall dimensions:
e) Maximum pressure of cementing system:
Maximum displacement of cementing pump
g) Product terminal number and product ex-factory date:
h) Vehicle VIN code
7.2. Product transportation
The products are transported in bags.
7.3 Technical documents shipped with the vehicle
a) Product certificate:
b) Product user manual;
Delivery copy, parts list, packing list:
d) Damage proof and drawings;
e) Technical documents shipped with the vehicle
All the documents shipped with the vehicle shall be packed in waterproof plastic packaging, and the accessories shall be packed in the box: 7.4 Technical documents shipped with the vehicle
a) Spare parts and accessories:
L) Special tools:
Tools carried when the chassis is shipped out!
7.5 Storage
The cementing vehicle shall be placed in a place that is protected from rain and snow, unloaded coal, ventilated, and free of deer: 8.7.6. 5.1.2.3)
2.1.5,5.J.3.3:)
4.2.2 2,2.5
4.1.7. 4.1.6
6,3 Determination rules
6.3.1 Type inspection
SY/F 5611—2001
When the product is subjected to type inspection, a random sample of the product shall be inspected according to the requirements of Table 2. If one of the inspections fails, the type inspection fails. The reasons shall be analyzed, the faults shall be eliminated, and the type inspection shall be repeated. 0.3,2 Factory inspection
The factory products shall be inspected according to the requirements of Table 2. If one of the inspections fails, it shall be judged as a defective product. When inspecting, some units are allowed to make necessary adjustments. 7 Marking, transportation, purchase and storage
7.1
7.1.1 Products with radioactive source test sheets should be marked at the radioactive source location. The marking symbol shall be selected in accordance with the provisions of B1. 7.1.2 The product label size shall be in accordance with B1330 and shall be placed in a conspicuous location on the vehicle: The label shall include the following: 1) Manufacturer’s name and trademark:
h) Product name and model:
) Total weight:
shan) Product overall dimensions:
e) Maximum pressure of cementing system:
Maximum displacement of cementing pump
g) Product terminal number and product ex-factory date:
h) Vehicle VIN code
7.2. Product transportation
The products are transported in bags.
7.3 Technical documents shipped with the vehicle
a) Product certificate:
b) Product user manual;
Delivery copy, parts list, packing list:
d) Damage proof and drawings;
e) Technical documents shipped with the vehicle
All the documents shipped with the vehicle shall be packed in waterproof plastic packaging, and the accessories shall be packed in the box: 7.4 Technical documents shipped with the vehicle
a) Spare parts and accessories:
L) Special tools:
Tools carried when the chassis is shipped out!
7.5 Storage
The cementing vehicle shall be placed in a place that is protected from rain and snow, unloaded coal, ventilated, and free of deer: 8
Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.