Some standard content:
ICS53.080
Machinery Industry Standard of the People's Republic of China
JB/T10215—2000
Vertical circulating mechanical parking system
Verticalcirculating mechanical parking system2000-08-31 Issued
National Bureau of Machinery Industry
2001-01-01 Implementation
JB/T10215—2000
This standard is proposed and managed by Beijing Hoisting and Conveying Machinery Research Institute. The responsible drafting units of this standard are: Parking Equipment Management Committee of China Heavy Machinery Industry Association, Beijing Hoisting and Conveying Machinery Research Institute. The participating drafting units of this standard are: Beijing Enfei Parking Equipment Group, Hebei Chengde Huayi Mechanical Garage Group Co., Ltd., Jiangsu Shuangliang Parking Equipment Co., Ltd., Shenzhen Xuji Futongda Garage Co., Ltd., Chengdu Yingtai Stereoscopic Parking Equipment Co., Ltd., and Beijing Hongan Parking Garage Manufacturing Co., Ltd.
The main drafters of this standard are: Ding Yuhua, Wan Li, Jiang Yong, Cui Jizhong, Xu Mingjin, Zhang Qingdong, Jiang Chunyue, Zhang Xianglin, 1 Scope
Mechanical Industry Standard of the People's Republic of China
Vertical ciraulafing mechanical parking system
Vertical ciraulafing mechanical parking systemJB/T10215—2000
This standard specifies the types, basic parameters, technical requirements, test methods and inspection rules of vertical ciraulafing mechanical parking system.
This standard applies to vertical ciraulafing mechanical parking system (hereinafter referred to as equipment) specified in JB/T8713. 2 Referenced standards
The provisions contained in the following standards constitute the provisions of this standard by reference in this standard. When this standard is published, the versions shown are all valid. All standards are subject to revision. Parties using this standard should explore the possibility of using the latest version of the following standards: GB191—1990
GB/T1228—1991
GB/T1229—1991
GB/T1230—1991
GB/T1231—1991
GB/T1243—1997
GB2694—1981
GB/T3323—1987
GB/T3811—1983
GB/T 4942.2—1993
GB5013.1—1997
GB 5013.41997
GB 5023.1—1997
GB 5023.3—1997
GB 5023.41997
GB 5023.51997
GB 5023.7—1997
GB/T 8923—1988
GB/T9286—1998
Packaging, storage and transportation pictorial signs
High-strength large hexagonal bolts for steel structures
High-strength large hexagonal nuts for steel structures
High-strength washers for steel structures
Technical conditions for high-strength large hexagonal bolts, large hexagonal nuts and washers for steel structuresPrecision roller chains and sprockets for short-pitch transmissionTechnical conditions for the manufacture of transmission line towers
Radiography and quality classification of steel fusion-welded butt jointsDesign specification for cranes
Degree of protection of low-voltage electrical enclosures
Rubber insulated cables with rated voltages of 450/750V and belowPart 1: General requirementsRubber insulated cables with rated voltages of 450/750V and belowPart 4: Flexible cords and flexible cablesPolyvinyl chloride insulated cables with rated voltages of 450/750V and belowPart 1: General requirements Polyvinyl chloride insulated cables for voltages up to and including 450/750V Part 3: Unsheathed cables for fixed wiring
Polyvinyl chloride insulated cables for rated voltages up to and including 450/750V Part 4: Sheathed cables for fixed wiring
Polyvinyl chloride insulated cables for rated voltages up to and including 450/750V Part 5: Flexible cables (cords) Polyvinyl chloride insulated cables for rated voltages up to and including 450/750V Part 7: 2-core or multi-core shielded and unshielded flexible cables
Rust level and rust removal level of steel surface before painting Cross-cut test of paint and varnish film
Approved by the State Bureau of Machinery Industry on August 31, 2000 and implemented on January 1, 2001
GB/T9799—1997
GB/T13306—1991
GB/T13384—1992
GB 179071999
GB50057—1994
GB50067—1997
JB4730—1994
JB/T7828—1995
JB/T8713—1998
3 Definitions
JB/T10215—2000
Metallic covering Zinc electroplating on steel
General technical requirements for packaging of electromechanical products
Mechanical parking equipment: general safety requirements Code for lightning protection design of buildings
Code for fire protection design of garages, repair garages and parking lots Non-destructive testing of pressure vessels
Technical conditions for packaging, storage and transportation of relays and their devices Categories, types and basic parameters of mechanical parking equipment In addition to the definitions given in JB/T8713, this standard also adopts the following definitions. 3.1Mo load
refers to the working condition that there is no load on each carrier. 3.2Fill load
refers to the working condition that there is a rated load on each carrier. 3.3Maximum eccentric load
refers to the working condition that the equipment in operation reaches the central vertical section with rated load on each carrier on one side and no load on each carrier on the other side.
4Type, code and basic parameters
The type, code and basic parameters of vertical circulation mechanical parking equipment shall comply with the provisions of JB/T8713. 5Technical requirements
5.1Usage conditions (anyone exceeding the following range shall negotiate with the manufacturer separately) 5.1.1Ambient working temperature
Indoor type -5~+40℃Outdoor type -15~+40℃ 5.1.2 Relative humidity
The average relative humidity of the wettest month is not more than 95%5.1.3 Altitude
Below 2000m, the corresponding atmospheric pressure is 86~110kPa5.1.4 Environment of the use site
a) The use environment does not contain explosive media, corrosive metals, insulation-damaging media and conductive media; b) Power supply: 380V, 50HZ, three-phase four-wire AC power supply. At peak current, the voltage loss from the grid transformer to the total power input end of this equipment does not exceed -10%, and the voltage positive fluctuation is not more than +5%.5.2 Design and configuration requirements
5.2.1 The calculation of steel structures and connectors shall comply with the provisions of GB/T3811. 5.22 Maximum entry and exit time of a single vehicle: refers to the pure mechanical action time for storing or taking out a vehicle. For small equipment with a storage capacity of no more than 10, this time shall not exceed 90s; for medium and large equipment with a storage capacity of more than 10 to 50, this time shall not exceed 180s. 5.2.3 When the equipment is installed inside the main building or connected to the main building, the static load, dynamic load and vibration load of the equipment shall be submitted to the civil engineering party.
5.2.4 Equipment entrance and exit
The net width of the vehicle entrance and exit door shall not be less than the maximum width of the storage vehicle plus 500mm, and shall not be less than 2250mm, and the net height shall not be less than 1800mm. If a grid door is used, the grid door shall be at least 500mm away from the moving parts of the equipment, and the width of the grid hole shall not exceed 40mm. 5.3 Manufacturing requirements
5.3.1 Steel structure
a) The construction and manufacture of steel structure parts shall comply with the provisions of GB3811; b) Pretreatment of steel structure materials: The surface rust removal treatment of important load-bearing components such as columns, beams, steel frame diagonal bars, etc. shall reach the Sa2+ level specified in GB/T8923, and the surface of other steel structure materials shall also be rust-free to reach Sa2 level or St2 level (manual rust removal); c) Galvanizing and electrogalvanizing: For those with requirements for galvanizing and electrogalvanizing, the surface of hot-dip galvanized materials shall comply with the provisions of GB2694 The surface of electro-galvanized materials shall comply with the provisions of GB/T9799; d) Welding: The butt welds of the main load-bearing components shall be subjected to non-destructive testing, and the radiographic testing shall not be lower than the II level specified in GB/T3323, and the ultrasonic testing shall not be lower than the I level specified in JB4730: e) When high-strength bolts are used to connect load-bearing objects, the high-strength bolts, nuts and washers shall comply with the provisions of GB/T1228, GB/T1229, GB/T1230 and GB/T1231.
5.3.2 Mechanical parts
5.3.2.1 Chains and sprockets
a) The transmission chain can be selected according to GB/T1243: b) The safety factor of the lifting chain shall not be less than 7; c) The accuracy of the transmission sprocket shall comply with the requirements of GB/T1243, and the accuracy of the lifting sprocket shall be consistent with the accuracy of the lifting chain d) All moving chains and sprockets should be easy to lubricate. 5.3.2.2 Transporter
a) The carrier plate should be made of non-combustible materials and should be able to prevent dripping: b) The vehicle blocking device should comply with the provisions of GB17907. 5.3.2.3 Driving device
It is recommended to use an electric motor reducer drive, and the reducer must not have oil leakage. The capacity of the motor for large and medium-sized equipment should be able to meet the requirements for starting the equipment at 2/3 partial load, and small equipment should meet the requirements for starting at the maximum partial load.
5.3.2.4 Brake
a) The driving device must be equipped with a normally closed brake, which should automatically brake when the motor or controller is not powered to keep each transporter stationary:
b) The rated braking torque of the normally closed brake should not be less than 1.5 times the torque generated by the maximum partial load:) The brake has a thermal capacity that meets the operating frequency. 5.3.3 Electrical equipment
5.3.3.1 Motor
JB/T10215—2000
a) Selection: It is advisable to select a motor for hoisting machinery that can run in both forward and reverse directions and has a large starting torque multiple; b) Working system and working level: For equipment that is not used very frequently, the working level of its drive mechanism can refer to GB/T3811 and be determined as M4-M5, and the power-on duration of the motor shall not be less than 25%; for equipment that is used more frequently, the working level of its drive mechanism shall not be less than M6 , the power-on duration of the motor shall not be less than 40%; c) Working mode of the motor: For equipment that does not use electrical braking, the motor should choose the S4 working mode with load starting conditions: d) Insulation level of the motor: For motors used in M4~M5 working level mechanisms, the insulation level can be B level: For motors used in M6 and higher working level mechanisms, the insulation level should not be lower than F level: e) Housing protection: When the equipment is installed indoors, the anti-expansion level of the drive motor housing can be no less than IP34 in GB/T4942.2. When the equipment is installed outdoors, all its motors should be placed in a location with anti-ventilation measures, and the housing protection level of the motor should not be lower than IP44.
5.3.32 The quality of the selected wires and cables shall comply with the provisions of GB5013.1, GB5013.4, GB5023.1, GB5023.3, GB5023.4, GB5023.5 and GB5023.7, and each wire and cable end shall be numbered. 5.3.3.3 The purpose of all instruments, buttons and operating switches shall be marked on the front of each relevant screen and cabinet. 5.3.3.4 The spacing between each electrical equipment must comply with the provisions of the relevant electrical equipment installation specifications. 5.3.3.5 The protection of the casing used for electrical cabinets and automatic control boxes shall not be less than IP34 when arranged indoors, and shall not be less than IP44 when arranged outdoors. 5.3.3.6 The electric control system shall have a reliable automatic protection device, and the main circuit must be equipped with short-circuit protection, overcurrent protection, undervoltage protection and other protection circuits.
5.3.3.7 Electrical equipment installed outdoors must be protected from rain, snow, mortar, dust and other debris. 5.3.3.8 The lighting circuit should have a separate power switch that is not affected by the main power switch. 5.3.3.9 When using a 1000V megohmmeter to detect high-voltage circuits, the insulation resistance between conductors and between conductors and ground shall not be less than 0.5MQ, and the insulation resistance of other circuits (except electronic circuits) shall not be less than 0.25M2. 5.4 Installation requirements
5.4.1 Frame structure
The verticality of the frame column is 1/1000 of its height and shall comply with the provisions of Table 1: Table 1
Verticality of frame columns
Frame height shall not exceed m
Verticality mm
5.4.2 Driving and transmission parts
a) When using a fork mechanism, the verticality of the fork surface to the shaft shall be 1/500 of the maximum diameter of the fork; b) The engagement of the chain and sprocket should be free of jamming and impact. 5.4.3 Carrier
5.4.3.1 At the vehicle entrance and exit:
a) The error between the actual parking position of the carrier and the designed parking position should not exceed the range of 50mm: b) The height difference between the carrier's carrier plane and the ground at the vehicle entrance and exit should not exceed 50mm: c) The horizontal gap between the carrier's carrier platform and the edge of the ground at the vehicle entrance and exit should not exceed 40mm. 5.4.3.2 During the operation of the equipment:
JB/T10215—2000
a) The anti-sway wheel of the carrier should roll smoothly in the guide groove without squeezing and jamming: b) The carrier should be kept horizontal, with a horizontal inclination of 3° and a vertical inclination of 1°; c) The equipment should not have abnormal impact or noise, and the equivalent continuous A sound level noise measured at 1m outside the garage door and 1.2m high should not exceed 75dB (A).
5.4.3.3 At the upper and lower ends:
a) The guide wheel should rotate flexibly without any jamming phenomenon: b) The contact width between the guide wheel and the guide rail surface should not be less than 2/3 of the guide wheel width. 5.4.4 Electrical
Each cable conduit of the electrical equipment should be firmly fixed, and should not collide, rub or squeeze with the moving parts of the equipment when the equipment is running, and should meet the requirements of 5.3.3.2.
5.5 Safety requirements
5.5.1 The safety device of the equipment should comply with the provisions of GB17907 5.5.2 Lightning protection
Lightning protection devices should be installed according to the local conditions of the user and the requirements of GB50057. 5.5.3 Grounding
The metal casing, metal threading tube and equipment frame of all electrical equipment should be reliably grounded, and the grounding resistance should not be greater than 42. A dedicated grounding wire should be set up, and the neutral wire of the three-phase power supply should not be used as the grounding wire. Good grounding should also be ensured during maintenance. 5.5.4 Operation restrictions and warnings
a) The equipment cannot be started and operated without personnel leaving the equipment; b) The equipment should give a warning before operation, and the door that allows access to the equipment should be locked during operation; c) In an open-type operation garage, the equipment should automatically stop when a person or vehicle enters. 5.5.5 Operation position
The operation panel (box) of the equipment should be set in a position where the entry and exit of people and vehicles and the operation status of the equipment can be directly observed. 5.5.6 Transmission chain
When the extension length reaches 2.5%, it should be scrapped and replaced. 5.6 Appearance
5.6.1 The door beam of the equipment carrier should be painted with a striking color. 5.6.2 The topcoat of each part should be uniform, fine, bright, complete and consistent in color, and should not have defects such as roughness, unevenness, paint leakage, wrong paint, wrinkles, pinholes and severe sagging.
5.6.3 The adhesion of the paint film should meet the secondary quality requirements specified in GB/T9286. 5.7 Requirements for auxiliary equipment
5.7.1 Lighting
Safety lighting should be provided near the entrances and exits, with an illumination of more than 30Ix. 5.7.2 Drainage
The place where the equipment is used should have facilities to remove accumulated water. 5.7.3 Firefighting
The firefighting of the equipment should comply with the provisions of GB50067. 5
6 Test methods
6.1 Test content
6.1.1 Visual inspection
JB/T10215—2000
The integrity, specifications and (or) status of the important parts of the equipment. Such as: various mechanisms, electrical equipment, safety devices, brakes, controllers, lighting devices, signal systems, safety devices, as well as metal structures and connectors, transporters and carriers, and connectors between chain drive systems and transporters.
The visual inspection should also include checking whether the necessary certificates have been provided and reviewed. 6.1.2 Main size inspection
a) Length, width and height of the equipment: b) Width and height of the entrance and exit doors:
) Length, width and clearance height of the carrier. 6.1.3 Load test inspection
Load to check the operation of the equipment. The test includes: maximum entry (exit) time of a single vehicle, noise, parking error of the loading plate, vehicle size over-limit protection, power supply phase loss protection function, electrical insulation, safety function, etc. 6.2 Test conditions
6.2.1 Test prototype
The test prototype should be installed according to the requirements of 5.4 and passed the inspection of the manufacturer's quality inspection department. For large and medium-sized equipment, it is allowed to install some parking spaces, but not less than 10 parking spaces.
6.2.2 Test environment conditions
The use conditions of the prototype should meet the requirements of 5.1. 6.2.3 Test instruments and measuring tools
Unless otherwise specified, the accuracy of test instruments and measuring tools shall meet the following deviation ranges: a) Mass, force, time, speed: 1% b) Voltage, resistance, current, power: 1% c) Temperature: ±2℃;
d) Length: Select instruments and measuring tools according to the range size to determine the accuracy level that meets the mechanical engineering measurement. If a steel tape measure is used, its accuracy should be above Class II.
Test instruments and measuring tools should have a certificate of conformity and a calibration certificate. 6.2.4 Load test conditions
a) Test three conditions of no load, full load and maximum eccentric load separately b) The number of tests for each condition shall not be less than three times each for forward and reverse rotation c) Heavy objects can be used to replace vehicle loads. The heavy objects should be placed at the position where the front and rear wheels of the vehicle stop, and the test weights should be placed according to the front and rear wheel pressure ratio of 6:4.
6.3 Test and inspection methods
6.3.1 Visual inspection: Use direct visual inspection. It is not necessary to disassemble the components for inspection, but the covers that should be opened during normal maintenance and inspection, such as limit switch covers, can be disassembled.
6.3.2 Main dimension inspection: Use general inspection measuring tools and tools such as steel tape measure and plumb line for direct inspection. 6
6.3.3 The inspection method for load test items is as follows: a) Maximum entry (exit) time of a single vehicle
JB/T10215—2000
Measure with a stopwatch and take the average. When entering the vehicle, the time from the time the command is given, the mechanical action, to the time when the vehicle is moved to the most unfavorable (farthest) position in the garage, the average of the three measured values is the maximum entry time. When leaving the vehicle, the time from the time the command is given, the mechanical action, to the time when the vehicle in the most unfavorable (farthest) position in the garage is moved to the exit, the average of the three measured values is the maximum exit time. It shall meet the requirements of 5.2.2. This time does not include auxiliary time other than mechanical actions, such as the driver driving the vehicle onto the loading board to get on and off the vehicle and closing the door, the driver getting on the loading board, opening the door to get in the vehicle and driving the vehicle out of the garage, lowering the garage safety door, etc. b) Noise
Measured with a noise meter. Continuous A-level noise is measured at 1m directly in front of the garage door and 1.2m above the ground. The average value of three measurements is the measurement result, which shall meet the requirements of 5.4.3.2c). When there is a large background noise, the measured result shall be corrected according to the general mechanical product noise measurement method and standard.
c) Loading board parking error
Measured directly with a steel ruler. In the case of random eccentric loading, drive the pre-designated carrier to the parking space at the exit position three times clockwise or counterclockwise, and take the value with the largest difference between the actual parking position and the theoretical parking position as the measurement value, which shall meet the requirements of 54.3.1a). d) Vehicle size overrun protection.
e) Power phase failure protection function inspection
Use the power phase failure test method to inspect. That is, disconnect any phase of the power supply, the equipment cannot start, or the running equipment stops, then it is qualified. D Electrical insulation test
Use a megohmmeter to detect the high-voltage circuit, which should meet the requirements of 5.3.3.9. g) Safety function test
Test by touching the safety device by hand. Make the safety devices work one by one. When they work, the equipment cannot start, then it is qualified. 7 Inspection rules
7.1 Factory inspection
Each equipment should be inspected before delivery. The inspection content includes all the contents of 5.3, and also includes the idling test of all transmission parts. 7.2 Acceptance inspection
7.2.1 Installation inspection
After installation according to 5.4, the accuracy and condition of the metal structure and main components should meet the requirements of this standard. 7.2.2 Idle operation test
Carry out an empty operation test on the qualified equipment, and make each transporter stop and start one by one at the in-and-out position. Cumulative test time: small equipment, no less than 5 minutes; medium and large equipment, no less than 20 minutes. It is required that the operation, start and brake are smooth, without abnormal noise, and the parking position is accurate.
7.2.3 Equipment performance test
Load according to the load test in 6.2, and carry out the following tests, which shall comply with the requirements of the corresponding clauses of this standard: a) Operation smoothness test:
b) Noise test:
|) Function test;
d) Transmission system test;
e) Electrical safety test;
f) Reliability test of each safety device
JB/T10215—2000
In addition, it also includes the integrity test of random equipment, documents, tools, etc. If the inspection of this article meets the requirements, the equipment is allowed to leave the factory and a "Certificate of Conformity" is issued to the user. 7.3 Type inspection
7.3.1 Type inspection should be carried out in any of the following situations: a) When a new product or an old product is transferred to the factory for trial production and identification; b) After normal production, if there are major changes in structure, materials, and processes, which may affect the performance of the equipment; c) When the product is discontinued for more than 2 years and production is resumed; d) When the factory inspection results are significantly different from the last type inspection; e) When the national quality and technical supervision agency requires type inspection. 7.3.2 Type inspection is based on factory inspection and adds all the inspection and test contents of Chapter 6. 7.3.3 If the manufacturer does not have the conditions, it should conduct type inspection at the user's site. 8 Marking, packaging, transportation and storage
8.1 Marking
8.1.1 Signage
A striking signage should be set up in a visible place on the main frame near the equipment vehicle entrance and exit. The signage should comply with the provisions of GB/T13306. The following should be marked on the signage:
a) Category name:
b) Model and mark;
c) Manufacturer's name, address and factory logo and trademark. 8.1.2 Nameplate
Install the nameplate in a visible place in the control room or near the control box. The nameplate should indicate: a) Category name; b) Model and mark; c) Basic parameters (including the permitted size, mass and number of parking spaces for vehicles suitable for parking); d) Standard number of this standard; e) Manufacturing date and production number; D) Manufacturer's name, address, factory mark and trademark. 8.2 Packaging, transportation and storage 8.2.1 Packaging and transportation should comply with the provisions of GB191 and GB/T13384. The following special provisions are made: 8.2.1.1 Control panel packaging
a) The control panel is packed with plastic products, and the surrounding is cushioned with shockproof materials and placed in a wooden packaging box. When the transportation distance is not long and the transportation is carried out by direct vehicle without transshipment and loading and unloading, simplified packaging is allowed: b) The control panel packaging should comply with the provisions of JB/T7828: 8
JB/T10215—2000
c) The documents and materials accompanying the control panel should be sealed in plastic bags. 8.2.1.2 Random Documents wwW.bzxz.Net
The following random documents should be placed in the No. 1 packing box: a) Packing list; b) List of random documents and materials; c) Equipment factory qualification certificate; d) Operation and maintenance instructions (including the instructions of purchased electrical equipment); e) Installation drawing; D Consumable parts drawing; g) Other relevant technical documents.
8.2.1.3 Spare parts, installation accessories and special tools supplied according to the contract should be packed and shipped randomly. 8.3 Storage
8.3.1 Components and control panels should be stored in a dry, clean and well-ventilated place, and should be protected from the invasion of various harmful gases. It is strictly forbidden to store them together with corrosive objects. 8.3.2 Metal structural members, carrier baskets and loading plates should be stored in a flat, dry environment to prevent deformation and rust caused by storage.
8.3.3 The control panel should be stored in a place with a relative humidity of no more than 80% and an ambient temperature of -10~+40℃. 9
Warranty period
The manufacturer shall ensure that the supplied products can work normally for 12 months from the date of use, but not more than 18 months from the date of delivery, under the conditions of proper storage, reasonable installation and correct use by the user. 9
Mechanical Industry Standard
Vertical Circulation Mechanical Parking Equipment
JB/T10215-2000
Published and issued by the China Academy of Mechanical Science
Printed by the China Academy of Mechanical Science
(No. 2 Shouti South Road, Beijing: Postal Code 100044)*
1/16 Printing Sheet 3/4
4 Words 20000
Format 880×1230
First Edition in November 2000
First Printing in November 2000
Print Quantity 1-500
Price 1200 Yuan
2000-175
Mechanical Industry Standard Service Network: http/AvwwJB.ac.cn000
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