JB/T 9153-1999 JB/T 9153-1999 Heavy-duty straight roller chains and sprockets for double-strand cold-drawn machines JB/T9153-1999 Standard download decompression password: www.bzxz.net

JB/T9153--1999
This standard is a revision of ZBJ18005°-89 "Heavy-duty straight roller chain and sprocket for double-chain cold-drawn machine". During the revision, only editorial changes were made to the original standard, and the main technical content remained unchanged. This standard replaces ZBJ18005-89 from the date of implementation. Appendix A of this standard is the appendix of the standard.
This standard was proposed and managed by the National Technical Committee for Chain Drive Standardization. The drafting unit of this standard: Chain Drive Research Institute of Jilin University of Technology. The main drafters of this standard: Yan Ruihua, Xia Yuanfu, Lv Huimin, Sui Xuemin, Zhong Songgen. 364
1 Scope
Machinery Industry Standard of the People's Republic of China
Heavy Duty Draw Hench Roller Chains and Chain Wheels for Double Chain Cold Drawing Machines JB/T9153--1999
Replaces ZBJ18 00589
This standard specifies the basic parameters, technical conditions, sprocket tooth shape and basic parameters of heavy duty draw hench roller chains (referred to as straight chain). This standard applies to heavy duty draw hench roller chains and sprockets for double chain cold drawing machines. Other heavy duty draw hench roller chains and sprockets for low speed use in metallurgical and mining machinery can also be used as a reference.
2 Chains
2.1 Types and Basic Parameters
Straight chain has two types: single-row chain and double-row chain. Its structure and basic parameters shall comply with the provisions of Figure 1, Figure 2 and Table 1. Double-row straight chain pins and locking parts can also be manufactured and sold according to the single-row straight chain type.
Inner chain plate
National Machinery Industry Bureau approved locking parts on 1999-06-28
Outer chain plate
Single-row straight chain
2000-01-01 implementation
Middle chain plate
Chain track
Track height
JB/T 9153.
【External link plate (lock
Inner link plate
Figure 2 Double row straight plate chain
Z281488.90|44.45
5|22.2522.33|61.10
Z3315103.4545.2423.8523.93/64.10@
「滋子
Double row inner link inner link outer link
【Inner width
60. 50190. 81 38. 10
Outer width「Inner width
Weight per meter
Double row Single row Double row Single row Double row Single row Double row Single row
64. 01164. 14 1115, 41
5161032/2550
4.41596119227
63.50|108.1049.3078.2878. 41(132.68233.782.2|4Z3618114.3057.1527.9728.07/80.00|79.20111.6052Z4020 127. 00 63. 5031. 78 31. 88|93. 00 91. 916,81. 58135. 86240.46 2. 75. 35. 20 69. 90 102. 39/102. 51159. 79287. 99 3. 61411624 381 761
7.2/10542108 52
105.70104.60155.2076.20115.09115.21179.59330.795.0|10.01521304 268136Z4824152.40|76.20|38.1338.25z5628177.8088.9044.4844.63134.60133. 4076.282.6027.7927.91205.09374.296.83.62068413695190) Note: In the chain number of straight plate chain, the first letter \Z\ indicates a true plate chain. The first two digits of the chain number are the code for the pitch, which is approximately equal to the pitch divided by 3.175mm: the last two digits are the code for the pin diameter, which is approximately equal to the pin diameter divided by 1.5875mm. 366||tt ||2.2 Marking method
The marking for straight chain is as follows:
Marking example:
JB/T9153
Standard number
Number of links in a whole chain
Number of rows (single row is not marked)
The straight chain with a pitch of 114.50mm, a pin diameter of 27.97mm, double row, and 20 sections manufactured in accordance with this standard is marked as: Z3618-2X20 JB/T 9153-1999
2.3 Technical conditions
2.3.1 Minimum tensile load
The minimum tensile load of a straight chain segment under the action of a continuously and slowly applied tensile load shall reach the value specified in Table 1. The effective tensioned chain segment has at least 3 links, both ends of the chain segment are inner links, and the connection between the two ends of the chain segment and the chuck of the testing machine should ensure that no additional stress is generated on the chain parts. If the link connected to the chuck is damaged during the test, the test is invalid. The tested chain link cannot be used again.
2.3.2 Chain length accuracy
The chain length accuracy should be measured according to the following requirements: a) The chain should be cleaned before measurement:
b) The measured chain should be placed horizontally and supported in the measured chain segment; c) After applying the measuring load, measure the distance between the generatrix on the same side of the roller; d) The number of measured chain links should comply with the provisions of Table 2. The actual relative deviation value of the measured chain length should not exceed +825% Table 2
Measurement number of chain links
The maximum total side clearance between the inner and outer chain plates of the straight chain should comply with the provisions of Table 3. Table 3
Pitch force
Maximum total
88.9~103.45
114.30~-127.00
Number of measured links
152. 40~-177.8
2.3.4 The sleeve and inner link plate of the straight plate chain should be firmly connected. Under the static pressure output specified in Table 4, there should be no relative movement between the single hole and the sleeve. Table 4
Minimum static pressure output
177,80
JB/T9153-1999
2.3.5 Each link of the straight plate chain should rotate flexibly. 2.3.6 The chain must be locked within the number of links specified in 2.3.2 to measure the length. Use a height gauge to check its minimum channel height, and the result shall not exceed the provisions of Table 1.
2.3.7 The actual pitch deviation of the chain measured under the conditions specified in 2.3.2 shall not exceed the provisions of Table 5. Table 5
Pitch force
Actual pitch deviation
103.45~-127.00
152.40-177.80
2.4 Inspection method
2.4.1 For straight chain of the same specification, 3 sections shall be randomly selected for each production batch within 1000m, and the minimum tensile load shall be tested according to 2.3.1. The inspection result shall comply with the provisions of Table 1. 2.4.2 For straight chain of the same specification, 3 sections shall be randomly selected for each production batch within 1000m, and the chain length accuracy shall be tested according to the requirements of 2.3.2.
2.4.3, after the chain length accuracy is checked, the total side clearance of the sample shall be checked, and the result shall meet the requirements of 2.3.3. 2.4.4 For straight chain of the same specification, if the production batch is less than 1000m each time, 3 inner links shall be sampled to check the connection firmness of the links, and the result shall meet the requirements of 2.3.4. 2.4.5 After assembly, the straight chain shall be tested for flexibility one by one, and the result shall meet the requirements of 2.3.5. 3 Sprocket
3.1 Terms and codes
The terms and codes of sprockets are specified in Figures 3, 4, Tables 6, 7 and 8. 3.2 Basic parameters and diameter dimensions
The basic parameters and diameter dimensions of sprockets shall meet the requirements of Figures 3, 4 and Table 6. Table 6
Chain pitch
Basic parameters
Diameter size
Roller outer diameter
Pitch diameter
Tooth root diameter
Tooth predicted diameter
Tooth side flange diameter
Tooth circle diameter can also be determined by referring to the following formula: d. pcot1
See Table 1
See Table 1
Calculation formula or description
Recommended number of teeth range 12~25
-Pitch circle diameter coefficient, see Appendix A (Standard Appendix) di=dd
Determined by drawing
d, pcot
1.05hz—2r.
Where: h2-chain plate height, see Table 1;
r.—fillet radius, see Table 8
-+-(0.50~- 0.60)p
2Maximum tooth side flange diameter d. The specified circle is a limit size, and the hub flange shoulder of the sprocket shall not exceed this circle to avoid interference with the chain plate. 368
3.3 End face tooth groove corridor
JB/T9153-1999
The tooth groove profile of the sprocket is formed by the smooth connection of the top arc of the tooth profile, the working section and the tooth groove arc (see Figure 3 and Table 7). Figure
Shape of tooth groove
Tooth groove center separation
Tooth groove circular radius
Working section length
Action angle
Tooth profile angle
Tooth profile top circular radius
3.4 ​​Axial tooth profile
rimx = dj/2
Calculation formula or explanation
The effective working part of the tooth, its length is calculated according to the formula w0.01p. The working section length is limited as follows: that is, the tooth profile normal at the outer end M of the working section length should pass within the adjacent tooth groove center point ○. The tooth profile in the working section is generally straight, or convex. The angle between the normal of the roller at the tooth surface contact point and the center line of the chain link is called the action angle, and its value is shown in Appendix A
Values ​​are shown in Appendix Abzxz.net
The axial tooth profile of the sprocket should comply with the provisions of Figure 4 and Table 8. 369
Chamfer width
Total width of sprocket teeth
Chamfer depth
Flange fillet radius on tooth side
3.5 Sprocket tolerance
JB/T91531999
Figure 4 Axial tooth profile
3.5.1 The limit deviation of the root circle diameter of sprocket teeth shall comply with the provisions of Table 9. Table 9
Root circle diameter
>343~1215
Calculation formula or explanation
bmax= 0. 9b11b, see Table 1
bhrPlbn
ho.5did see Table
3.5.2 The root circle diameter can be checked by measuring the distance MR of the measuring rod shown in Figure 5 and Table 10. During measurement, each measuring rod should always be in contact with the tooth profiles on both sides of the sprocket.
Even number teeth
Figure 5 Measuring rod measurement distance
Odd number teeth
Measuring rod measurement distance
Measuring rod diameter
JB/T9153
Calculation formula
Even number teeth: Mxditdr
Odd number teeth: M=dcos
Limit deviation
Corresponding to the limit deviation of the corresponding root diameter The radial circular runout of the sprocket tooth root circle and the end face circular runout at the tooth root should comply with the provisions of Table 11. 3.5.3
Range of radial runout and end runout
(.001α, or 0.2. The larger of the two should be taken, but the maximum should not exceed 5. The chain plate outer surface should have the chain number, manufacturer's trademark or factory name. 371
JB/T9153--1999
Appendix A
(Standard Appendix)
Numerical Tables of Sprocket Pitch Diameter Coefficient, Action Angle and Tooth Profile Angle Table A1
Pitch Diameter Coefficient||tt ||Action angle 6
15°±2
16°±: 2°
17°±2°
18°±2
19°±2°
20°±2°
20°±2°| |tt||21°±2°
21°±2°
22°±2°
22°±2
22°±2°
23°2°
23°±2°
Tooth angle?
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