Some standard content:
ICS25.010
Standard of the Machinery Industry of the People's Republic of China
JB/T9165.1-1998
Completeness of technological documentation
Completeness of technological documentation1998-11-16 Issued
National Bureau of Machinery Industry
Implemented on 1998-12-01
JB/T9165.11998
This standard is a revision of JB/Z187.2~187.5-88 "Completeness of technological documentation and format of technological documentation". Only editorial changes were made during the revision, and the main technical content remained unchanged. This standard replaces JB/Z187.2~187.5-88 from the date of implementation. In this standard, Appendix A of JB/T9165.1 is a suggestive appendix: Appendix A and Appendix B of JB/T9165.3 are standard appendices. This standard is proposed and managed by the Mechanical Science Research Institute. The responsible drafting unit of this standard: Mechanical Science Research Institute. The main drafters of this standard: Ma Xianzhi, Li Qin, Hu Huiqing, Shi Junwei. 1
1 Scope
Mechanical Industry Standards of the People's Republic of China
Completeness of Technical Documentation
Completeness of Technical Documentation JB/T9165.1-1998
Replaces JB/Z187.2—88
This standard specifies the integrity requirements for commonly used process documents according to the production type and the complexity of the product. This standard is applicable to all machinery manufacturing enterprises. 2 General requirements
2.1 The process document is the main basis for guiding workers' operation and for production and process management. It must be correct, complete, unified and clear. 2.2 The types and contents of the process documents should be different according to the production nature, production type and complexity of the product. 2.3 The production nature of the product refers to prototype trial production, small batch trial production and formal batch production. Prototype trial production is mainly to verify the product design structure, and the process documents are not required to be complete. Each enterprise can determine it according to specific circumstances; small batch trial production is mainly to verify the process, so the process documents of small batch trial production should basically be the same as those of formal mass production. The difference is that the latter is more complete after being modified and supplemented after verification in the small batch trial production process.
2.4 Production type is a classification of the degree of production specialization of an enterprise (or workshop, section, team, work site). For the classification method of production type, please refer to Appendix A (Suggested Appendix).
2.5 The complexity of the product is determined by the product structure, precision and structural processability. Generally, it can be divided into simple products and complex products. The complexity is determined by each enterprise.
2.6 According to the different production types and product complexity, the integrity of commonly used process documents is stipulated (see Table 1). When using, each enterprise can increase or decrease according to its own process conditions and product needs. 3 Commonly used process documents
3.1 Product structure processability review record
A process document that records the processability review of product structure3.2 Process plan
A guiding document that proposes specific tasks and measures for process technology preparation based on product design requirements, production type and enterprise production capacity.
3.3 Product parts and components process route table
The process flow of all parts (components) of the product (except for purchased parts proposed by the design department) through the departments (departments, workshops, sections, groups or types of work) during the production process, for use by the process department and production planning and scheduling department. 3.4 Wood mold process card
3.5 Sand casting process card
3.6 Investment casting process card
Approved by the State Bureau of Machinery Industry on November 16, 1998 and implemented on December 1, 1998
3.7 Pressure casting process card
3.8 Forging process card
Used for die forging and free forging.
3.9 Stamping process card
Used for stamping and processing of parts.
3.10 Welding process card
JB/T9165.1-1998
Used for electric and gas welding of complex parts (components). 3.11 Machining process card
2 Typical part process card
Used to manufacture a group of parts with consistent processing characteristics. 3.13 Standard Parts Process Cards
Used to manufacture standard parts with the same standards but different specifications. 3.14 Group Processing Process Cards
Parts processing process cards designed based on group technology. 3.15 Machining Process Cards
3.16 Single-axis Automatic Lathe Adjustment Cards
Used for the processing, adjustment and cam design of single-axis hexagonal automatic or longitudinal cutting automatic lathes. 3.17 Multi-axis Automatic Lathe Adjustment Cards
Used for the processing, adjustment and cam design of multi-axis automatic lathes. 3.18 CNC Machining Program Cards
Used to compile CNC machine tool processing programs and adjust machine tools. 3.19 Arc Bevel Gear Machining Machine Tool Adjustment Cards3.20 Heat Treatment Process Cards
3.21 Induction Heat Treatment Process Cards
3.22 Tool Heat Treatment Process Cards
Mainly used in the tool industry. Tool workshops in other industries can refer to them for adoption. 3.23 Surface treatment process card
Used for oxidation, passivation, phosphating, etc. of parts. 3.24: Chemical heat treatment process card
3.25 Electroplating process card
3.26 Optical parts processing process card
Process card used to guide the processing of optical glass parts. 3.27 Plastic parts injection process card
Used for injection molding and processing of thermoplastic and thermosetting plastic parts. 3.28 Plastic parts pressing process card
Used for pressing molding and processing of thermosetting parts. 3.29 Powder metallurgy parts process card
3.30 Assembly process card
3.31 Assembly process card
3.32 Electrical assembly process card
Used for electrical installation and commissioning of products.
3.33 Paint process card
3.34: Operation instruction card (work instruction book) JB/T9165.1-1998
A document that guides workers to operate at the quality control point of the process. 3.35 Inspection card
A guiding document that stipulates the inspection content, requirements and means of the quality characteristics of products and their parts and components according to product standards, drawings, technical requirements and process specifications.
3.36 Process drawing
Used in conjunction with process regulations to illustrate the application of simple drawings or charts for the processing or assembly of products or parts and components. 3.37 Process code
A basic operating procedure commonly used in a certain professional type of work. 3.38 Process key parts list
A process document that fills in the drawing number, name and key content of all the process key parts with strict technical requirements and high process difficulty in the product. 3.39 Process Quality Analysis Table
A process document used to analyze the influence of each characteristic value of the process quality control point, such as the operator, equipment, tooling, material, method, environment and other factors on the quality, so as to keep the processing quality in a good control state. 3.40 Process Quality Control Chart
A chart used to analyze and control the process quality control points according to the quality fluctuation factors. 3.41 Product Quality Control Point Detail Table
A process document that fills in the part drawing number, name and control point name of all the quality control points in the product. 3.42 Part and Component Quality Control Point Detail TableA process document that fills in all the quality control points, names, control items, control standards, technical requirements, etc. of a certain part (component). 3.43 Outsourced Parts Detail Table
A process document that fills in the drawing number, name and processing content of all outsourced parts in the product. 3.44 Matching parts list
A process document that fills in the drawing numbers, names and processing contents of all the parts and components that need to be matched or cooperated in the product. 3.45 () parts list
When the product does not use the parts (components) process route table or this table is not enough, it is necessary to compile a () parts list divided by workshop or type of work to guide the organization of production. For example: parts list for painting, heat treatment, optical parts processing, surface treatment, etc. 3.46 Purchased tool list
A process document that fills in the names, specifications and accuracy of all the tools and measuring tools that need to be purchased during the production process of the product. 3.47 Combination fixture list
A process document that fills in the numbers, names, etc. of all combination fixtures required during the production process of the product. 3.48 Enterprise standard tool list
JB/T9165.1—1998
A process document that fills in the names, specifications, precision, etc. of all the company's standard tools required in the production process of the product. 3.49 Special process equipment list
A process document that fills in the numbers, names, etc. of all special tooling required in the production process of the product. 3.50 Workstation tool list
A process document that fills in the numbers, names, etc. of all workstation tools required in the production process of the product. 3.51 Special process equipment design document
Special tooling should have complete design documents, including special tooling design task book, assembly drawing, parts drawing, parts list, and instruction manual (simple special tooling can be described in the assembly drawing). 3.52 Material consumption process quota list
A process document that fills in the names, brands, specifications, weights, etc. of various materials consumed in the manufacturing process of each part of the product. 3.53 Material Consumption Process Quota Summary Table
A process document that summarizes the various materials in the "Material Consumption Process Quota Detail Table" according to a single product. 3.54 Process Document Standardization Review Record
A record of the review of the designed process documents according to various relevant standards. 3.55 Process Verification Book
A process document that records the results of process verification. 3.56 Process Summary
After the trial production of a new product, the process personnel record the work in the process preparation stage and the trial use of the process and tooling, and put forward treatment opinions.
3.57 Process Document Catalog
A list of all process documents for the product.
Table 1 Process Document Integrity Table
Product Production Type
Scope of Application of Process Documents
Name of Process Documents
Product Structure Processability Review Record
Process Plan
Product Component Process Route Table
Wooden Mold Process Card
Sand Casting Process Card
Investment Casting Process Card
Pressure Casting Process Card
Forging Process Card
Cold Stamping Process Card
Welding Process Card
Single Piece and Small Batch Production
Simple Product
Complex Product
Medium Batch Production
Simple Product
Complex Product
Large and Mass Production
Simple Product
Complex Product
J B/T9165.1-1998
Table 1 (continued)
Large-scale and mass production
Medium-scale production
Single-piece and small-batch production
Complex products
Simple products
Complex products
Simple products
Complex products
Simple products
Scope of application of process documents
Product production type
Process document name
Machining process card
Typical parts process card
Standard parts process card
Group processing process card
Machining process card
Single-axis automatic lathe adjustment card
Multi-axis automatic lathe adjustment card
NC machining program card
Spiral bevel gear Processing machine adjustment card
Heat treatment process card
Induction heat treatment process card
Tool heat treatment process card
Chemical heat treatment process card
Surface treatment process card
Electroplating process card
Optical parts processing process card
Plastic parts injection process card
Plastic parts pressing process card
Powder metallurgy parts process card
Assembly process card
Assembly process card
Electrical assembly process card
Painting process card
Operation instruction card
Inspection card
Process drawings
Process rules
Process key parts list
Process quality analysis table
Process quality control chart|| tt||Product quality control point list
Product production type
Scope of application of process documents
Name of process documents
Parts quality control list
Outsourced parts list
Matching parts list
（） parts list
Purchased tools list
Assembly fixture list
Enterprise standard tools list
Special process equipment list
Workstation equipment list
Special process equipment drawings and design documents
Material consumption process quota list
Material consumption process quota summary list
Process document standardization review record
Process verification certificate
Process summary
Product process file catalogue
Must have.
As appropriate.
JB/T9165.1-1998
Table 1 (end)
Single piece and small batch production
Simple products
Complex products
Can replace or supplement the corresponding process cards (regardless of production type) Medium batch production
Simple products
Complex products
Large and large-scale production
Simple products
Complex products
Divided by the number of processes undertaken by the work site
Production type
Single piece Production
Small batch production
Medium batch production
Large batch production
Mass production
Classification by annual output of products
Production type
Single piece production
Small batch production
Medium batch production
Large batch production
Mass production
JB/T9165.1-1998
Appendix A
(Suggestive appendix)
Classification of production types
Note: The production types in the table The annual output should be determined according to the specific conditions of each enterprise's products. The number of processes undertaken by the work site per month is not specified. Annual output (sets) > 10~150 > 150~500 > 500~5000 People's Republic of China Mechanical Industry Standards Technical Document Integrity JB/T9165.1-1998 Mechanical Science Research Published and distributed by the Institute
Printed by the Institute of Mechanical Science
(No. 2, Shouti South Road, Beijing
100044)
Word count XXXXXX
Format 880×1230
1/16 Printing sheet X/X
Edition X, XX, 19XX
Printing, XX, XX, 19XX
Print run 1-XXX
Price XXX.XX Yuan
XX-XXX
Mechanical Industry Standard Service Network: 8659657Process File Catalog
A list of all process files for the product.
Table 1 Process Document Integrity Table
Product Production Type
Scope of Application of Process Documents
Name of Process Documents
Product Structure Processability Review Record
Process Plan
Product Component Process Route Table
Wooden Mold Process Card
Sand Casting Process Card
Investment Casting Process Card
Pressure Casting Process Card
Forging Process Card
Cold Stamping Process Card
Welding Process Card
Single Piece and Small Batch Production
Simple Product
Complex Product
Medium Batch Production
Simple Product
Complex Product
Large and Mass Production
Simple Product
Complex Product
J B/T9165.1-1998
Table 1 (continued)
Large-scale and mass production
Medium-scale production
Single-piece and small-batch production
Complex products
Simple products
Complex products
Simple products
Complex products
Simple products
Scope of application of process documents
Product production type
Process document name
Machining process card
Typical parts process card
Standard parts process card
Group processing process card
Machining process card
Single-axis automatic lathe adjustment card
Multi-axis automatic lathe adjustment card
NC machining program card
Spiral bevel gear Processing machine adjustment card
Heat treatment process card
Induction heat treatment process card
Tool heat treatment process card
Chemical heat treatment process card
Surface treatment process card
Electroplating process card
Optical parts processing process card
Plastic parts injection process card
Plastic parts pressing process card
Powder metallurgy parts process card
Assembly process card
Assembly process card
Electrical assembly process card
Painting process card
Operation instruction card
Inspection card
Process drawings
Process rules
Process key parts list
Process quality analysis table
Process quality control chart|| tt||Product quality control point list
Product production type
Scope of application of process documents
Name of process documents
Parts quality control list
Outsourced parts list
Matching parts list
（） parts list
Purchased tools list
Assembly fixture list
Enterprise standard tools list
Special process equipment list
Workstation equipment list
Special process equipment drawings and design documents
Material consumption process quota list
Material consumption process quota summary list
Process document standardization review record
Process verification certificate
Process summary
Product process file catalogue
Must have.
As appropriate.
JB/T9165.1-1998
Table 1 (end)
Single piece and small batch production
Simple products
Complex products
Can replace or supplement the corresponding process cards (regardless of production type) Medium batch production
Simple products
Complex products
Large and large-scale production
Simple products
Complex products
Divided by the number of processes undertaken by the work site
Production type
Single piece Production
Small batch production
Medium batch production
Large batch production
Mass production
Classification by annual output of products
Production type
Single piece production
Small batch production
Medium batch production
Large batch production
Mass production
JB/T9165.1-1998
Appendix A
(Suggestive appendix)
Classification of production types
Note: The production types in the table The annual output should be determined according to the specific conditions of each enterprise's products. The number of processes undertaken by the work site per month is not specified. Annual output (sets) > 10~150 > 150~500 > 500~5000 People's Republic of China Mechanical Industry Standards Technical Document Integrity JB/T9165.1-1998 Mechanical Science Research Published and distributed by the Institute
Printed by the Institute of Mechanical Science
(No. 2, Shouti South Road, Beijing
100044)
Word count XXXXXX
Format 880×1230
1/16 Printing sheet X/X
Edition X, XX, 19XX
Printing, XX, XX, 19XX
Print run 1-XXX
Price XXX.XX Yuan
XX-XXX
Mechanical Industry Standard Service Network: 8659657Process File Catalog
A list of all process files for the product.
Table 1 Process Document Integrity Table
Product Production Type
Scope of Application of Process Documents
Name of Process Documents
Product Structure Processability Review Record
Process Plan
Product Component Process Route Table
Wooden Mold Process Card
Sand Casting Process Card
Investment Casting Process Card
Pressure Casting Process Card
Forging Process Card
Cold Stamping Process Card
Welding Process Card
Single Piece and Small Batch Production
Simple Product
Complex Product
Medium Batch Production
Simple Product
Complex Product
Large and Mass Production
Simple Product
Complex Product
J B/T9165.1-1998
Table 1 (continued)
Large-scale and mass production
Medium-scale production
Single-piece and small-batch production
Complex products
Simple products
Complex products
Simple products
Complex products
Simple products
Scope of application of process documents
Product production type
Process document name
Machining process card
Typical parts process card
Standard parts process card
Group processing process card
Machining process card
Single-axis automatic lathe adjustment card
Multi-axis automatic lathe adjustment card
NC machining program card
Spiral bevel gear Processing machine adjustment card
Heat treatment process card
Induction heat treatment process card
Tool heat treatment process card
Chemical heat treatment process card
Surface treatment process card
Electroplating process card
Optical parts processing process card
Plastic parts injection process card
Plastic parts pressing process card
Powder metallurgy parts process card
Assembly process card
Assembly process card
Electrical assembly process card
Painting process card
Operation instruction card
Inspection card
Process drawings
Process rules
Process key parts list
Process quality analysis table
Process quality control chart|| tt||Product quality control point list
Product production type
Scope of application of process documents
Name of process documents
Parts quality control list
Outsourced parts list
Matching parts list
（） parts list
Purchased tools list
Assembly fixture list
Enterprise standard tools list
Special process equipment list
Workstation equipment list
Special process equipment drawings and design documents
Material consumption process quota list
Material consumption process quota summary list
Process document standardization review record
Process verification certificate
Process summary
Product process file catalogue
Must have.
As appropriate.
JB/T9165.1-1998
Table 1 (end)
Single piece and small batch production
Simple products
Complex products
Can replace or supplement the corresponding process cards (regardless of production type) Medium batch production
Simple products
Complex products
Large and large-scale production
Simple products
Complex products
Divided by the number of processes undertaken by the work site
Production type
Single piece Production
Small batch production
Medium batch production
Large batch production
Mass production
Classification by annual output of products
Production type
Single piece production
Small batch production
Medium batch production
Large batch production
Mass production
JB/T9165.1-1998
Appendix A
(Suggestive appendix)
Classification of production types
Note: The production types in the table The annual output should be determined according to the specific conditions of each enterprise's products. The number of processes undertaken by the work site per month is not specified. Annual output (sets) > 10~150 > 150~500 > 500~5000 People's Republic of China Mechanical Industry Standards Technical Document Integrity JB/T9165.1-1998 Mechanical Science Research Published and distributed by the Institute
Printed by the Institute of Mechanical Science
(No. 2, Shouti South Road, Beijing
100044)
Word count XXXXXX
Format 880×1230
1/16 Printing sheet X/X
Edition X, XX, 19XX
Printing, XX, XX, 19XX
Print run 1-XXX
Price XXX.XX Yuan
XX-XXX
Mechanical Industry Standard Service Network: 865961-1998
Table 1 (continued)
Large-scale and mass production
Medium-scale production
Single-piece and small-batch production
Complex products
Simple products
Complex products
Simple products
Complex products
Simple products
Scope of application of process documents
Product production type
Process document name
Machining process card
Typical parts process card
Standard parts process card
Group processing process card||tt ||Mechanical processing process card
Single-axis automatic lathe adjustment card
Multi-axis automatic lathe adjustment card
CNC processing program card
Spiral bevel gear processing machine tool adjustment card
Heat treatment process card
Induction heat treatment process card
Tool heat treatment process card
Chemical heat treatment process card
Surface treatment process card
Electroplating process card
Optical parts processing process card
Plastic parts injection process card
Plastic parts pressing process card
Powder metallurgy Parts process card
Assembly process card
Assembly process card
Electrical assembly process card
Painting process card
Operation instruction card
Inspection card
Process drawing
Process code
Process key parts list
Process quality analysis table
Process quality control chart
Product quality control point list
Product production type
Scope of application of process documents
Process document name
Parts quality control list||tt| |List of outsourced parts
List of matching parts
List of () parts
List of purchased tools
List of modular fixtures
List of enterprise standard tools
List of special process equipment
List of workstation equipment
Special process equipment drawings and design documents
List of material consumption process quotas
Summary of material consumption process quotas
Records of process document standardization review
Process verification
Process summary
Product process document catalog
Must have.
As appropriate, self-determined.
JB/T9165.1-1998
Table 1 (end)
Single piece and small batch production
Simple products
Complex products
Can replace or supplement the corresponding process cards (regardless of production type) Medium batch production
Simple products
Complex products
Large and large-scale production
Simple products
Complex products
Divided by the number of processes undertaken at the work site
Production type
Single piece Production
Small batch production
Medium batch production
Large batch production
Mass production
Classification by annual output of products
Production type
Single piece production
Small batch production
Medium batch production
Large batch production
Mass production
JB/T9165.1-1998
Appendix A
(Suggestive appendix)
Classification of production types
Note: The production types in the table The annual output should be determined according to the specific conditions of each enterprise's products. The number of processes undertaken by the work site per month is not specified. Annual output (sets) > 10~150 > 150~500 > 500~5000 People's Republic of China Mechanical Industry Standards Technical Document Integrity JB/T9165.1-1998 Mechanical Science Research Published and distributed by the Institute
Printed by the Institute of Mechanical Science
(No. 2, Shouti South Road, Beijing
100044)
Word count XXXXXX
Format 880×1230
1/16 Printing sheet X/X
Edition X, XX, 19XX
Printing, XX, XX, 19XX
Print run 1-XXX
Price XXX.XX Yuan
XX-XXX
Mechanical Industry Standard Service Network: 865961-1998
Table 1 (continued)
Large-scale and mass production
Medium-scale production
Single-piece and small-batch production
Complex products
Simple products
Complex products
Simple products
Complex products
Simple products
Scope of application of process documents
Product production type
Process document name
Machining process card
Typical parts process card
Standard parts process card
Group processing process card||tt ||Mechanical processing process card
Single-axis automatic lathe adjustment card
Multi-axis automatic lathe adjustment card
CNC processing program card
Spiral bevel gear processing machine tool adjustment card
Heat treatment process card
Induction heat treatment process card
Tool heat treatment process card
Chemical heat treatment process card
Surface treatment process card
Electroplating process card
Optical parts processing process card
Plastic parts injection process card
Plastic parts pressing process card
Powder metallurgy Parts process card
Assembly process card
Assembly process card
Electrical assembly process card
Painting process card
Operation instruction card
Inspection card
Process drawing
Process code
Process key parts list
Process quality analysis table
Process quality control chart
Product quality control point list
Product production type
Scope of application of process documents
Process document name
Parts quality control list||tt| |List of outsourced parts
List of matching parts
List of () parts
List of purchased tools
List of modular fixtures
List of enterprise standard tools
List of special process equipment
List of workstation equipment
Special process equipment drawings and design documents
List of material consumption process quotas
Summary of material consumption process quotas
Records of process document standardization review
Process verification
Process summary
Product process document catalog
Must have.
As appropriate, self-determined.
JB/T9165.1-1998
Table 1 (end)
Single piece and small batch production
Simple products
Complex products
Can replace or supplement the corresponding process cards (regardless of production type) Medium batch production
Simple products
Complex products
Large and large-scale production
Simple products
Complex productsbZxz.net
Divided by the number of processes undertaken at the work site
Production type
Single piece Production
Small batch production
Medium batch production
Large batch production
Mass production
Classification by annual output of products
Production type
Single piece production
Small batch production
Medium batch production
Large batch production
Mass production
JB/T9165.1-1998
Appendix A
(Suggestive appendix)
Classification of production types
Note: The production types in the table The annual output should be determined according to the specific conditions of each enterprise's products. The number of processes undertaken by the work site per month is not specified. Annual output (sets) > 10~150 > 150~500 > 500~5000 People's Republic of China Mechanical Industry Standards Technical Document Integrity JB/T9165.1-1998 Mechanical Science Research Published and distributed by the Institute
Printed by the Institute of Mechanical Science
(No. 2, Shouti South Road, Beijing
100044)
Word count XXXXXX
Format 880×1230
1/16 Printing sheet X/X
Edition X, XX, 19XX
Printing, XX, XX, 19XX
Print run 1-XXX
Price XXX.XX Yuan
XX-XXX
Mechanical Industry Standard Service Network: 86596
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