GB/T 31018-2014 Guide to modular design of mobile laboratories GB/T31018-2014 Standard compression package decompression password: www.bzxz.net
This standard specifies the terms and definitions, design principles, contents, procedures and review requirements for modularization of mobile laboratories. This standard is applicable to the development and design of various types of mobile laboratories.
This standard was drafted in accordance with the rules given in GB/T1.1-2009.
This standard was proposed and managed by the National Technical Committee for Standardization of Mobile Laboratories (SAC/TC509).
The drafting units of this standard: Tieling Luping Special Purpose Vehicle Co., Ltd., Shenyang Product Quality Supervision and Inspection Institute, Liaoning Luping Machinery Co., Ltd., China Food and Drug Inspection Institute, China Inspection Alliance (Beijing) Quality Inspection Technology Research Institute Co., Ltd.
The main drafters of this standard are: Xie Yan, Wu Changwei, Ling Shicheng, Zhang Hanwen, Wang Zhigang, Guo Jiang, Zhao Tailu, Zhou Chunwei, Li Duo, Sun Libao, Liu Shuxiang, Yin Lihui, Meng Jie.
The following documents are indispensable for the application of this document. For all dated referenced documents, only the dated version applies to this document. For all undated referenced documents, the latest version (including all amendments) applies to this document.
GB/T29474—2012 General technical specification for interior decoration materials of mobile laboratories
GB/T29475—2012 Design principles and basic requirements for mobile laboratories
GB/T29477—2012 General technical requirements for experimental cabins in mobile laboratories
GB/T29600—2012 Technical specification for temperature and humidity control systems for mobile laboratories
Foreword I
1 Scope1
2 Normative references1
3 Terms and definitions1 4
Design principles1
5 Design procedures2
6 Design content3
7 Design review5
Appendix A (Informative Appendix) Outer dimensions of domestic shelters and international containers6
Appendix B (Informative Appendix) Design review document format (example) 8
References 18

ICS01.110
National Standard of the People's Republic of China
GB/T31018—2014
Mobile laboratory
Modular design guide
Mobile laboratory-Modular design guide2014-09-03 Issued
General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China Standardization Administration of China
2015-02-01 Implementation
GB/T31018—2014
1 Scope
2 Normative references
3 Terms and definitions
Design principles
5 Design procedures
6 Design content
7 Design review
Appendix A (Informative Appendix)
Appendix B (Informative Appendix)
References
Format of domestic shelter and international container size design review document (example)
This standard was drafted in accordance with the rules given in GB/T1.1—2009. This standard was proposed and managed by the National Technical Committee for Standardization of Mobile Laboratories (SAC/TC509). GB/T31018—2014
The drafting units of this standard are: Tieling Luping Special Purpose Vehicle Co., Ltd., Shenyang Product Quality Supervision and Inspection Institute, Liaoning Luping Machinery Co., Ltd., China Food and Drug Inspection Institute, China Inspection Alliance (Beijing) Quality Inspection Technology Research Institute Co., Ltd. The main drafters of this standard are: Xie Yan, Wu Changwei, Ling Shicheng, Zhang Hanwen, Wang Zhigang, Guo Jiang, Zhao Tailu, Zhou Chunwei, Li Duo, Sun Libao, Liu Jixiang, Yin Lihui, Meng Jie.
1 Scope
Guide to modular design of mobile laboratories
GB/T31018—2014
This standard specifies the terms and definitions, design principles, contents, procedures and review requirements for modularization of mobile laboratories. This standard applies to the development and design of various types of mobile laboratories. 2 Normative references
The following documents are indispensable for the application of this document. For all dated references, only the dated version applies to this document. For any undated referenced document, its latest version (including all amendments) shall apply to this document. GB/T29474-2012 General Technical Specification for Interior Decoration Materials of Mobile Laboratories GB/T29475-2012
Design Principles and Basic Requirements for Mobile Laboratories GB/T29477-2012
General Technical Requirements for Experimental Cabins of Mobile Laboratories Technical Specification for Temperature and Humidity Control Systems for Mobile Laboratories GB/T29600-2012
3 Terms and Definitions
The following terms and definitions shall apply to this document. 3.1
modal
A hardware and software standard unit with independent functions, which can be connected to other units to form a product through different forms of interfaces, and can be divided, combined, interchangeable and expandable.
generalization
In mutually independent systems, the standardized form of subsystems or functional units with interchangeable functions or dimensions shall be selected and determined. 3.3
Modularization
Based on modules, it integrates the characteristics of universalization and serialization combination to solve the standardized form of rapid response of mobile laboratory system. 3.4
Functional module functionmodule
According to the mobile laboratory function analysis method, the system is divided into units with different functions and modules that perform these functions. 3.5
Structure module structuremodule
According to the position of modules in the mobile laboratory system and the relationship between modules, hierarchical division is carried out to execute these structural level modules.
4 Design principles
4.1 Purpose of modular design implementation
The purpose of modular design of mobile laboratories is as follows: rKacadiaiKAca
GB/T31018—2014
The implementation of modular design of mobile laboratories should be conducive to the technical development of mobile laboratories and meet user requirements; a)
b) It is conducive to shortening the development cycle, increasing product series, improving quality, reducing costs, and quickly responding to market changes; it is conducive to product upgrades, improving performance, and extending service life: it is conducive to improving maintainability and reducing life cycle costs d) It should reduce or eliminate adverse effects on the environment, facilitate reuse, upgrades, repairs, and disassembly, recycling and disposal of products after they are scrapped. 4.2 Integrity and relative independence
The module should have a certain degree of integrity and relative independence, be able to complete or assist in the completion of a certain operating indicator, and be able to be tested and verified, and can be designed, manufactured, debugged, modified and stored separately. 4.3 Interchangeability and universality
The design principles for the interchangeability and universality of modules are as follows: All interfaces of the mobile laboratory should be standardized and universal, which is conducive to the interchangeability of modules between horizontal and vertical series products, so that the modules can meet the needs of a larger number of different products; the length, width and height dimensions of the same type of modules should be in series, and the dimensions of the connecting parts or connecting parts should be coordinated and orderly to ensure the overall coordination, space saving, and beautiful and practical nature of the mobile laboratory; the relevant modules, as well as the modules and their installation bases, should have standard and accurate interfaces and connection dimensions to ensure interchangeability.
4.4, consistency and stability
The technical performance of the module should ensure the consistency and stability of the subsystem and equipment performance composed of the modules, so that it meets the corresponding consistency and stability distribution requirements of the mobile laboratory and the subsystem. 4.5 Application of new materials
The application principles of new materials are as follows:
a) For new technologies, new materials and purchased parts, the economic, practical and risk factors should be weighed comprehensively before making a decision. When adopted for special needs, significant benefits should be achieved in terms of performance and reliability of the subsystem and mobile laboratory. The materials and purchased parts used in the module should conform to the preferred series: the selected newly developed product modules should be finalized or identified to facilitate mass production, and the necessary imported materials and purchased parts should ensure the supply. 4.6 Module Update
In order to ensure the advancement of the mobile laboratory, the module update should be updated in stages and in a planned manner. The updated modules should have significant improvements in performance and functions, and the performance indicators and interface installation requirements of the new and old modules should be fully coordinated to achieve good compatibility. 4.7 Module Cutting
The equipment of mobile laboratories with specific use requirements and purposes can be reasonably cut according to their characteristics and use requirements to avoid redundancy.
5 Design Procedure
5.1 Based on the research and demonstration, the target requirements of the mobile laboratory should be clarified, and the types and specifications of the mobile laboratory products should be determined. 5.2 The basic product design and module division should be decomposed layer by layer according to the subsystem and the functional and structural levels in the subsystem. It can be divided into functional modules and structural modules, and the overall requirements of the top-level modules should be proposed. 5.3 The subsystem design should determine the structure and function of the subsystem, propose the requirements of the subsystem modules, and focus on the needs of the development of mobile laboratories and future product transformation.
5.4 The module design should determine the structure and function of the module and propose the requirements of the components that constitute the module. 5.5 The component design should be standardized and serialized. GB/T31018—2014
5.6 According to the development plan, the corresponding modular design review shall be carried out in stages, and the design demonstration and improvement shall be carried out according to the review conclusions. 6 Design content
Modular design of vehicles
6.1.1 The design and selection of mobile laboratory vehicles shall meet the requirements of 6.2 in GB/T29475-2012. 6.1.2 Vehicle platforms of the same category and specification shall have a series of universal interfaces, which can be modularly and quickly combined and interchanged with the experimental cabin.
6.1.3 The vehicle module shall provide auxiliary facilities to facilitate operators to complete laboratory deployment, maintenance, work support leveling, transportation protection and other tasks
6.1.4 The selection of self-propelled mobile laboratory vehicles shall ensure its effective use of space, loading quality, passability, shock absorption, and shall meet the laboratory equipment requirements
6.1.5 The selection of trailer-type mobile laboratory carrier platforms shall preferably have universal trailer interfaces, shall be suitable for transportation by conventional traction vehicles, and shall be able to provide transportation and experimental environment for the upper equipment. 6.2 Modular design of the experimental cabin
6.2.1 Cabin
6.2.1.1 The modular design of the experimental cabin shall meet the relevant requirements of GB/T29477-2012. 6.2.1.2 The modular design of the cabin should fully consider the layout of instruments, equipment and facilities, installation and loading methods, and facilitate the division of internal functional areas.
6.2.1.3 The modular design of the cabin should have a certain degree of universal functional interfaces to facilitate functional expansion. 6.2.1.4 The specifications, quantity and location of openings such as doors and windows should fully consider ergonomic characteristics. The specifications should be serialized to facilitate maintenance and replacement.
6.2.1.5 The cabin dimensions of the mobile laboratory should give priority to the domestic cabin dimensions (see Appendix A Table A.1) and the international container dimensions (see Appendix A Table A.2) to suit standard vehicle transportation. 6.2.2 Cabin decoration
6.2.2.1 The modular design of the laboratory cabin decoration should first focus on the overall functionality of the mobile laboratory to fully meet the activities of laboratory staff and equipment in the internal space of the laboratory cabin. 6.2.2.2 The modular design of the laboratory cabin decoration should meet the requirements of ergonomics, safety and comfort. 6.2.2.3 The modular design of the experimental cabin decoration should be serialized and universal, with unified coordination, and unified with the space layout, equipment, facilities, and various interfaces.
6.2.2.4 The selection of the interior decoration materials of the experimental cabin should comply with the relevant requirements of GB/T29474-2012; if the special environment requires the mobile laboratory, the corresponding external protection module can be added when necessary. 6.2.3 Experimental area
The experimental cabin can be divided into different area modules according to the experimental function requirements. Each area and each module can be integrated or exist independently. The design of each area should be coordinated, unified and practical when it can independently complete the relevant work requirements. Under special requirements, isolation measures between areas should also be considered.
6.3 Modular design of instruments and equipment
6.3.1 The selection and design of mobile laboratory instruments and equipment should not only meet the requirements of mobile characteristics, but also have a complete mobile installation mode and working interface.
6.3.2 The modules of mobile laboratory instruments and equipment should have independent use functions, be able to be carried and used as a whole, and the equipment accessories should be reliably connected. The size, weight and operation should meet the requirements of ergonomics. 6.4 Modular design of experimental facilities
6.4.1 Experimental furniture
6.4.1.1 The modular design of mobile laboratory furniture should have a vehicle-mounted working mode and installation interface, and can be quickly assembled and disassembled. 6.4.1.2 Mobile laboratory furniture should be able to provide a universal installation platform and use interface for instrument and equipment modules, and provide space protection measures for the placement, storage and transportation of experimental equipment under mobile conditions. 6.4.1.3 The modular design of laboratory tables and cabinets should be serialized in specifications and sizes. At the same time, the drawer and cabinet door structure should be universal, with automatic locking and closing, vibration reduction and prevention of self-opening during transportation. 6.4.1.4 For laboratories or experimental areas with chemical corrosion, laboratory tables and furniture made of corrosion-resistant materials should be preferred. 6.4.1.5 For laboratories that install furniture and facilities on both sides of the passage, the selection should take into account the passability of the internal passage of the laboratory. 6.4.1.6 The interface of the instrument control cabinet should comply with the international standard interface to facilitate the modular installation of equipment. 6.4.2 Water, electricity, gas and other supply systems
6.4.2.1 The modular design of the water, electricity, gas and other supply systems of the mobile laboratory should meet the relevant requirements of GB/T29475-2012. The internal and external interfaces should be standardized and universal, and have the function of preventing misoperation. 6.4.2.2 The supply system modules should have mutual independence and rapid assembly performance, and should have clear principles and technical indicators. 6.4.2.3 The supply system modules should fully consider the characteristics of the space and have sufficient space for operation, installation and maintenance. 6.4.2.4
The supply system modules should have self-isolation and protection functions, and will not cause damage to other facilities and equipment in unexpected situations. 6.4.3 Temperature and humidity control system
The modular design of the temperature and humidity control system of the mobile laboratory shall meet the relevant requirements of GB/T296002012 6.4.3.2
Interference.
The temperature and humidity control system of the mobile laboratory shall have modular independent functional subsystems, and each subsystem shall be able to operate independently without interfering with each other. The internal and external interfaces of each module in the temperature and humidity control system of the mobile laboratory shall be standardized and universal, and have the function of preventing misoperation. 6.4.3.4 The selection and matching of each module and equipment in the temperature and humidity control system of the mobile laboratory shall meet the requirements of mobile loading and overall design style coordination and consistency.
6.4.4 Centralized control system
The mobile laboratory should have a certain centralized control function. The design of the centralized control system should first modularize the unit subsystem and then centrally control it. At the same time, in order to meet the special working requirements of the laboratory, each subsystem can work independently when there is an experiment to ensure the humanized design of the system.
6.4.5 Information interaction system
6.4.5.1 The information interaction system module is composed of hardware equipment and software information management system, which is connected with instruments and transmission equipment to realize basic functions such as information collection, analysis, management, and transmission. 6.4.5.2 The hardware equipment module should have mobile characteristics and mobile installation and fixing measures, and the interfaces between devices should be coordinated and unified. 6.4.5.3 The software information management system should be composed of basic modules such as sample management, equipment management, inspection process management, and personnel management. 6.4.5.4 The information interaction system module should have certain private network or public network transmission functions or interfaces, and have network security management means. 6.4.6 Security module
6.4.6.1 The mobile laboratory should be equipped with an effective power protection function module to prevent damage to personnel and instruments and equipment in unexpected situations. 4
GB/T31018—2014
6.4.6.2 The mobile laboratory should be equipped with effective hazardous materials isolation and recycling function modules, and should not cause harm or pollution to personnel and the environment.
The mobile laboratory should be equipped with equipment, personnel entry and exit work and driving safety protection measures modules and driving work warning modules. If necessary, 6.4.6.3
The automobile engine limited start module can be added. 6.4.6.4 The mobile laboratory should be equipped with a fire emergency safety module with early warning, alarm and fire extinguishing functions as well as personnel evacuation and hazardous materials isolation measures.
6.4.7 Identification module design
6.4.7.1 The mobile laboratory should be equipped with eye-catching warning signs and operating instructions to prevent misoperation. 6.4.7.2 The mobile laboratory should be equipped with unified signs according to usage requirements so that it can be quickly identified. 7 Design Review
7.1 Review Requirements
7.1.1 The modular design review of the mobile laboratory can be conducted independently or simultaneously with the review of each stage of the product. Each submodule can also be reviewed separately.
7.1.2 The review shall be organized and implemented by the product development unit, and the competent department of the organization and the user shall be responsible for supervision. The participants of the review shall include functional representatives related to the design of the module being reviewed, peer experts who are not directly involved in the design, and users shall be invited to participate when necessary. 7.1.3 As an important part of the development process, the review shall be included in the development plan and guaranteed throughout the process. 7.1.4 The review shall be fully recorded, documented and archived. 7.1.5 If the product is not reviewed as planned or fails the review, it shall not be transferred to the next stage of work. Problems and improvement measures identified in the review shall be formulated into an improvement plan, tracked and managed, and a closed-loop record shall be formed. 7.2 Review Content
7.2.1 Market demand analysis and various plans formulated according to target requirements, as well as the basis and results of optimization. 7.2.2 The degree to which the product module design meets the overall design objectives of the mobile laboratory product. 3 The coordination, mutual compatibility, interface standardization and versatility between each layer of subsystems, modules, equipment and components. 7.2.3
7.2.4 The reliability, safety, maintainability, testability and security of the module. 7.2.5 Analysis of the implementation of the design, installation and layout of the module in maximizing the functions of the mobile laboratory, minimizing the use of space and minimizing the cost.
7.2.6 The mobility and scalability of the module. 7.2.7 Analysis of the technological capabilities and economic feasibility of the modular design. 7.2.8 Resolution of the problems in the previous review and the zeroing situation. 7.3 Review procedure
The review procedure mainly includes three stages: review preparation, review and supervision and follow-up management of the review. The procedures of each stage are consistent with the normal design review of the product. The review document format is prepared with reference to Appendix B Design Review Document Format (Example). 7.4 Supervision and follow-up management of the review
The review department is responsible for supervising and following up the review work. 5
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GB/T31018—2014
A.1 External dimensions of domestic shelters
For external dimensions of domestic shelters, see Table A.1
Dimension series
For external dimensions of international containers
Appendix A
(Informative Appendix)
For external dimensions of domestic shelters and international containers, see Table A.1
Length L/mm
For external dimensions of international containers, see Table A.2|| tt||Domestic Shelter Dimensions
Dimensions
Width W/mm
Height H/mm
Container Model
Table A.2 International Container Dimensions
Dimensions
Length t/mm
Width W/mm
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Height H/mm
GB/T31018—2014| |tt||Appendix B
(Informative Appendix)
Design review document format (example)
Design review application report cover (see Figure B.1)B.2
Design review application report homepage (see Figure B.2)Design review report cover (see Figure B.3)
B.4 Catalogue of documents and materials provided for review (see Figure B.4)B.5 Registration form for main contents of review (see Figure B.5)5 Registration form for existing problems and suggestions (see Figure B.6)B.6
Review conclusion form (see Figure B.7) See Figure B.7)
Design review reservation form (see Figure B.8) Review team member signature form (see Figure B.9)
Design review application report
Product name:
Product development stage:
Review project name:bzxZ.net
Design unit:
Figure B.1 Design review application report cover
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No.:
Confidentiality:
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