HG/T 20702.6-2000 Format and preparation instructions for special equipment professional equipment data sheets
Some standard content:
Format and preparation instructions for the equipment data sheet of special equipment HG/T20702.6-2000
1 Subject content and scope of application
1.0.1 This standard specifies the format, content and preparation requirements of the equipment data sheet of special equipment, which is applicable to design technology management and quality management.
1.0.2 The equipment data sheet is an important design document completed by the special equipment profession in the basic engineering design. This document is an important basis for the detailed design work of the relevant professions in the engineering design, and is also a necessary technical document for the inquiry (ordering) of special equipment.
1.0.3 The equipment data sheet is an important design product of the basic engineering design. Whether the company (institute) only undertakes the basic engineering design or the entire engineering design, whether the patent owner and/or the user wants to review the basic design, the equipment data sheet must be prepared.
1.0.4 The equipment data sheet can generally be divided into four versions: the review version, the inquiry version, the order version and the final version. Review version: produced in the early stage of basic engineering design and after receiving the process package from the patentee. This version is only required when the patentee and the user request for review.
Inquiry version: produced in the process of basic engineering design and after receiving the review opinions of the patentee and/or the user on the review version of the equipment data sheet. It is an important basis for equipment inquiry and the basis for the detailed design of the relevant disciplines in the engineering design stage.
Order version: produced after receiving the manufacturer's quotation and before signing the equipment contract. It is the basis for equipment ordering and detailed design work of various disciplines in engineering design. Final version: produced after receiving the final drawings and materials of the manufacturer and no further changes are expected. It is one of the final design documents provided by the company to the user.
2Format and content of equipment data sheet
The equipment data sheet is a written document that describes the equipment structure, operating conditions and design, material selection, manufacturing, inspection and other requirements of the equipment in the form of tables and graphics. It is usually prepared in A4 sheets. 2.0.2 The format and content of the special equipment data sheet are shown in Appendices A, B, C, and D respectively. Among them: Appendix A "Mixing Equipment Data Sheet" is applicable to various forms of mixing equipment. Appendix B "Rotary Drum Equipment Data Sheet" is applicable to various types of rotary drum equipment (direct, indirect, mixing, burning, spray granulation, compound heat transfer).
Appendix C "Filter Data Sheet" is applicable to various types of filtration equipment (bag, basket, plate and frame, filter bed). Appendix D "Ejector Data Sheet" is applicable to ejectors for various purposes (vacuuming, boosting, mixing). 2.0.3 Other types of special equipment other than the above can be separately formulated according to the characteristics and requirements of the equipment with reference to the above table format.
3 Instructions for writing equipment data sheets
3.0.1 Equipment data sheets usually consist of a homepage and several continuation pages. The homepage should be filled with engineering indexes, process operations related to the equipment. Conditions, structural parameters, design conditions and specifications, structural materials and requirements, pipe design, etc. The continuation page usually contains drawings and necessary instructions for related equipment.
3.0.2 When the equipment data sheet is first published, the relevant content and requirements should be filled in as completely as possible, and the accuracy should be strived for. For some data that need to be confirmed by the manufacturer, the preliminary data can be filled in first, and the words "please confirm with the manufacturer" can be noted in the description column. After receiving the formal quotation data from the manufacturer and verifying it, it can be modified and supplemented before publishing the order version. 3.0.3 The equipment data sheet shown in the appendix is a general form. The items with the symbol "口" in the table are optional items. When filling in the form, according to the specific conditions and requirements of the equipment, the "口" of the relevant items should be blackened and the required data should be filled in the corresponding column. Columns that are not directly related to this equipment or columns that lack data should not be filled in. 3.0.4 For special equipment such as mixing equipment, rotary drum equipment, filters, ejectors, etc., the continuation page should generally be attached to the first page. When the graphics are relatively simple and there is space in the first page table, they can also be placed on the first page. 3.0.5 Mixing equipment usually refers to the general term for agitators and their attached containers or storage tanks. When the agitator and its attached containers or storage tanks are individually numbered in the project, both numbers should be included in the equipment data sheet number column and indicated separately in the equipment diagram.
Agitators and their attached containers or storage tanks should be supplied together when conditions permit. When the project requires the agitator to be purchased separately, this should be stated in the equipment procurement technical specification. 3.0.6 The equipment diagram in the special equipment data sheet used for basic engineering design should be drawn in proportion as much as possible, and clearly show the overall picture of the equipment and their interrelationships. Except for partial enlarged drawings, it can generally be represented by a single-line diagram. Examples of filling in the special equipment data sheet and attached drawings for the main types of special equipment that this major is responsible for are shown in Appendices E, F, G, and H respectively. 200
4 Others
4.0.1 In order to facilitate management and ensure that the design work is carried out in an orderly manner, at the beginning of the basic engineering design, the person in charge of this profession should uniformly number the equipment tables for which this profession is responsible according to the category and position number sequence of the equipment table in accordance with the relevant regulations of the company or project, and report to the design manager for summary. When starting to compile the equipment data sheet, the equipment table number summarized by the design manager should be sent to each compiler for use.
4.0.2 In principle, each version of the equipment data sheet should be modified on the same document. The modified and/or supplemented parts should be marked with the same number as the version in the signature column in the first cell of the row (i.e. the modification mark column) for easy identification and search. When the modification of the document is carried out on a computer, in addition to the above provisions, the signature of the previous version can be changed to computer typing, and the latest version should be signed by the modifier himself. 4.0.3 The equipment data sheet shall comply with the requirements of Chapter 5 "Special Equipment Schematics (Equipment Engineering Drawings) and Data Sheets" of the quality assurance procedures of this profession. After verification and approval, it shall be signed by the relevant professionals and finally signed by the design manager. Data sheet for ejector (example)
Data sheet for ejector (example)
Equipment name:
Type:
Volume: V=
Manufacturer
Media name
Material flow
Operating pressure
Operating temperature
mPa·s
Liquid level minimum/normal/maximum mm
Heating/cooling load
Heating/cooling element setting method
Appendix A
Data sheet for mixing equipment
Position number:
Overall dimensions:
Number of units:
Installation location: outdoor outlet; indoor outlet; roof outletContainer type:
Design specification
Project number
File number
User:
Factory address:
Device name:
Net weight of equipment:
Weight during water pressure test:
Design, manufacturing and inspection requirements
Technical regulations for manufacturing and inspection
Safety supervision||tt ||Welding procedures
Weld inspection
Post-weld heat treatment
Other inspection requirements
Painting, packaging, transportation
Design pressure
Test pressure
Built-in coil:口:External jacket:口
Mixing method:Continuous:口:Intermittent:口Agitator installation position:Top installation:口;Side wall installation:口Mixing purpose:Mixing口;Reaction口;Absorption口;Dissolution口;Suspension口;Distribution口Agitator blade type:Worm type口;Propulsion type口:45 folding blade type口Spindle speed:
Number of blade layers
Blade type/tilt direction
Number of blades per layer
Blade diameter
Blade width
Maximum linear speed of blade end m/s
Reducer
Motor
Connection method
Type and model:
Motor model:
Motor speed:
Rotation direction: clockwise, counterclockwise upper blade
bottom blade
middle Blade
Speed ratio:
Motor power:
Sealing grade:
Insulation grade: F□: B port
Corrosion resistance grade WF1 port: WF2 port
Direct connection port; belt port: gear port: chain port pipe
Flange type connection surface
Connection standard
Design temperature
Full volume
Corrosion allowance
Insulation layer thickness
Shell diameter:
Container design conditions and data||tt| |Height of the straight section of the shell
Top type: clear mouth, flat neck: sealed mouthBottom type: flat bottom: sealed mouth; conical bottomNumber:
Dimensions:
Top head
Bottom head
Equipment flange
Description:
Connecting flange
Equipment name:
Appendix A
Data sheet of mixing equipment
(Continued page)
Project number
File number
Position number:
Equipment name Name:
Appendix B
Data sheet of rotary drum equipment
Position number:
Number of units:
Type: Direct port: Intermediate port; Carrying port: Spraying granulation port: Compound heat transfer port Installation method: Horizontal port: Inclined port
Specifications and dimensions:
Manufacturer:
Media name
Material flow rate normal/maximum kg/h
Material temperature inlet/outlet
Material density
Operating pressure
kJ/kg ℃
Solid moisture content import/export
Production capacity normal/maximum kg/h
Operation time
Particle size
Design pressure
Design temperature
Shell speed
Installation angle
Filling factor
Corrosion margin
Installation position: Indoor port: Outdoor port: Frame port Operation
Solid material
Main structural parameters and materials
mm Thickness:
mm ：Material:
Diameter:
mmLength:
Lining material:
Thickness:
Project No.
File No.
Page of
User:
Factory address:
Device name:
Equipment net weight:
Operation weight:
Heat carrier
Residence time:
Material holding capacity:
Design, manufacturing, inspection requirements
Design, manufacturing, inspection Specifications
Radiographic inspection
Post-weld heat treatment
Operation test
Noise control
Painting, packaging, transportation
Main motor type:
Power supply:
V phase:
Power:
Type Lifting type port: Uniformly distributed port: Fan type port; Honeycomb type port: Flip type port Fixing method:
Number of blocks:
Heating tube specifications:
Guide plate specifications:
Outlet baffle height:||tt ||Feed box
True diameter:
Feed dropper
Diameter:
Discharge box
Diameter:
Diameter:
Discharge tube
Roller form
Outer diameter of supporting wheel:
Outer diameter of retaining wheel:
Diameter of large gear:
Welding port
Riveting port
Bolt port
Material:
Quantity:
Material:
Material:
Material:
Material:
Material:
Material:
Material:
Material:
DN size
Lantern type connection surface
Material:
Connection standard
Auxiliary motor type:
Power supply:
V phase:
Power:
Overload protection: hydraulic clutch
Main accessories: ball striking device: roller ring lubrication device gear ring lubrication Sliding device port, main bearing lubrication system port: sliding plate and sliding base port Transmission system base: support wheel group and base port: gear protection cover port coupling protection cover port sealing device (cylinder simplified) port; anchor bolts, nuts port bracket ear/grounding plate/nameplate port: transmission system (with motor) port; insulation nail port turning device (with motor) port; feed box/discharge box port reduction machine cooling system port: discharge end grille port Description:
Appendix B
File No.
Project No.
Data sheet of rotary drum equipment
(Continued page)
Position number:
Equipment name:
Equipment name:
Type:
Filter area: #=
Manufacturer:
Processing capacity
Media name
Density at ℃
Viscosity at ℃
Operating temperature
Operating pressure normal/maximum MPa
Pressure drop
Normal/maximum MPa
Filter efficiency
Total volume||tt ||Design pressure
Design temperature
Corrosion allowance
Weld coefficient
Filter type
Plate and frame type
Filter bed type
Description:
Number of plates and frames:
Bed height:
Flange type
Connection surface
Filter data sheet
Position number:
Number of units:
Specifications and dimensions:
Installation position: Outdoor port; Indoor port
Model：
Filter cloth specifications:
Filter screen specifications:
Single plate pass area:
Filter agent:
Connection standard
Design specification
Project No.
File No.
User:
Factory address:
Device name:
Equipment net weight:
Weight during water pressure test:
Design, manufacturing and inspection requirements
Manufacturing and inspection technology Regulations
Safety supervision
Welding process assessment and regulations
Weld inspection
Post-weld heat treatment
Other inspection requirements
Painting, packaging, transportation
Equipment flange
Connecting flange
Bolt (external)
Nut (external)
Simplified diagram:
Support (inside)
Bolt (inside)
Equipment name:
Appendix C
Filter data sheet
(continued page)
Project No.
File No.
Position No.:
Equipment Name:
Type:
Capacity:
Manufacturer:
Media Name
Media Status
Normal Flow
Maximum Flow
Minimum Flow
Design Pressure
Test Pressure
Set Meter temperature
Corrosion allowance
27 Description:
Appendix D
Ejector data sheet
Position number:
Number of units:
Specification size:
Installation method: vertical port, horizontal port:
Container category:
Discharge medium design specification
Intake medium Driving medium
Ejection chamber body
Flange type connection surface
Connection standard| |tt||Insulation set
Project No.
Document No.
User:
Factory Address:
Device Name:
Net Weight of Equipment:
Weight during Water Pressure Test:
Design, Manufacturing, Inspection Requirements
Technical Regulations for Manufacturing and Inspection
Safety Supervision
Welding Procedures
Weld Seam Inspection
Other Inspection Requirements
Painting, Packaging, Transportation
Injection chamber body
Body pipe
Body pipe flange
Packing jade cover
Adjusting injection needle
Jacket pipe
Jacket pipe flange
Equipment name:
Appendix D
Injector data sheet
(Continued page)
Project No.
File No.
Page of
Position No.:
Repair equipment name;
Type:
Crystallization tank agitator
Volume: V=20.5m
Manufacturer:
Medium name:
Material flow
Operating pressure
Operating temperature
Liquid level minimum/normal/maximum mm
Heating/cooling load
Heating/cooling medium
Heating/cooling element setting method
Appendix E
Stirring Equipment data sheet
Position number: L802A/B, D801A/B
Number of units: 1+1
Dimensions: Medium 3300×5200
Installation location: Outdoor port; Indoor: Roof portContainer category:
Sodium fluorosilicate
Mixed fluid
Project number
File number
××××
×x×x
Page 1 of 3 pages
User: ××× Company
Address: ×× City, ×× Province
Name of device: Sodium fluorosilicate device
Net weight of equipment:
Weight during water pressure test:
~25700
Design, manufacturing and inspection requirements
Design specifications
Technical regulations for manufacturing and inspection
Sodium fluorosilicate slurry
800/2390/2550
Internal coil: port: External jacket: port| |tt||Stirring mode, continuous:
口: intermittent:
■: side installation:口
Stirrer installation position: top installation:
Stirring purpose: mixing口: reaction volume: absorption口; bath solution口: suspension口; distribution口Stirring blade type: worm gear口; propulsion口; 45 fold blade typeSpindle speed:
Rotation direction: clockwise; counterclockwise口
65t/min
Number of blade layers
Award Blade type/inclination direction
Number of blades per layer
Blade diameter
Blade width
Maximum linear speed of blade end m/s
Reducer
Motor
Bottom blade
45°PBT/downward
Middle blade
45°PBT/downward
Type and model: XLD5.5-6-23Speed ratio: 23Motor model:
Motor Speed: 1500/min
Upper blade
Motor power: 5.5
Sealing grade: IP54
Insulation grade: F: B
Corrosion resistance grade: WF1; WF2
Connection mode: Direct connection; Belt connection; Gear, chain connection pipe
Flange type
Connection surface
80/150
80/150
Connection standard
H G20593-97
HG20593-97
HC20593-97
HG20593-97
HG20593-97
HG20593-97
HG20593-97
HG20593-97
HG20593-97
Fluorosilicic acid inlet
Brine inlet
Discharge outlet
Sodium fluosilicate outlet
Mother liquor outlet
Overflow outlet
Backup port
Safety supervision
Welding process assessment and procedures
Weld inspection
Post-weld heat treatment
Other inspection requirements
Painting, packaging, transportation
JB/T473597
HCJ32-90/HCJ33-91
JB4708/JB4709
JB4730-94
Container design conditions and Data
Design pressure
Test pressure
Design temperature
Full volume
Corrosion allowance
Thickness of insulation layer
Filling diameter:
3300mm
Shell straight section height 2250mm
Device top form: diffuse mouth; flat neck mouth: head mouthDevice bottom form: flat bottom mouth; head mouth; conical bottom baffle
Top head
Bottom head||tt| |Equipment flangebzxZ.net
Note:
Quantity:
Q235-A
Q235-A
Q235-A
Dimensions: 250×2000
Connector flange
Q235-A
OCr19Ni9
00Cr17Ni14Mo2
(1) The structure of the product tank and its relationship with the agitator 1802 are shown on page 2 of this data sheet.
(2) The tank body, bottom and baffle contacting the medium side are required to be made of natural rubber, with a thickness of 5mm.5
Sealing grade: IP54
Insulation grade: F: B
Corrosion resistance grade: WF1; WF2 port
Connection mode Direct connection port; belt port; gear, chain port pipe
Flange type
Connection surface
80/150
80/150
Connection standard
HG20593-97
HG20593-97
HC20593-97
HG20593-97
HG2 0593-97
HG20593-97
HG20593-97
Fluorosilicic acid import
Brine import
Discharge port
Sodium fluosilicate outlet
Mother liquor outlet
Overflow port
Backup port
Safety supervision
Welding procedure qualification and regulations
Weld inspection
Post-weld heat treatment
Other inspection requirements
Painting, packaging, transportation
JB/T473597||t t||HCJ32-90/HCJ33-91
JB4708/JB4709
JB4730-94
Container design conditions and data
Design pressure
Test pressure
Design temperature
Full volume
Corrosion allowance
Thickness of insulation layer
Filling diameter:
3300mm
Shell straight section height 2250mm
Top form: diffuse mouth; flat neck mouth: head mouth Bottom form: flat bottom mouth ; Head opening; Cone bottom baffle
Top head
Bottom head
Equipment flange
Note:
Quantity:
Q235-A
Q235-A
Q235-A
Dimensions: 250×2000
Connector flange
Q235-A
OCr19Ni9
00Cr17Ni14Mo2
(1) The structure of the product tank and its relationship with the agitator 1802 are shown on page 2 of this data sheet.
(2) The tank body, bottom and baffle contacting the medium side are required to be made of natural rubber, with a thickness of 5mm.
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