This standard applies to the inspection and evaluation of the quality of equipment installation engineering in petroleum construction projects. SY 4028-1993 Inspection and evaluation standard for quality of petroleum construction projects Equipment installation engineering SY4028-1993 Standard download decompression password: www.bzxz.net

Standard for Quality Inspection and Evaluation of Petroleum Construction Engineeringthe work for Plant InstallationSY4028--93
Editor: China National Petroleum Corporation Infrastructure Engineering BureauApproval department: China National Petroleum CorporationImplementation date: March 1, 1994
Petroleum Industry Press
1993·Beijing
Blower installation project·
Piston gas compressor installation project
Oil pump installation project
Pump installation project
Water injection pump installation project
Long-distance pipeline oil pump group installation project
Steel cylindrical container installation project
Original turbidity electric dehydration container installation project
Atmospheric pressure container installation project
Equipment insulation project
Integral boiler and accessories installation project
Heating furnace installation Engineering
Oilfield special wet steam generator installation project·Appendix A
Appendix B
Appendix ℃
Appendix D
Construction and acceptance specifications for use with this standard Equipment installation project quality assurance materials
Inspection instrument list·
Explanation of terms used in this standard
Additional instructions
Document of China National Petroleum Corporation
(93) Zhongyoujizi No. 598
Notice on the approval and release of 27 oil and gas industry standards including "Regulations for the Preparation of Oil Surface Engineering Design Documents"
To all relevant units and relevant petroleum professional standardization technical committees: The draft of 27 standards including "Regulations for the Preparation of Oil Surface Engineering Design Documents" has been reviewed and approved and is now approved as oil and gas industry standards. The numbers and names of the standards are as follows:
SY 0009—93
SY 0055--93
SY 0072---93
0073—93
SY 0074--93
SY/T 0076—93
SY/T 0077--93
SY/T 0523---93
SY 4024—93
Specification for the preparation of documents for design of petroleum surface engineering (replacing SYJ 9—83)
Specification for the measurement of long-distance oil and gas pipelines (replacing SYJ 55—83)
Standard for the test method of high temperature cathodic disbonding of pipeline corrosion layerStandard for the test method of pipeline anticorrosion layer patch materialStandard for the test method of insulation and sealing of pipeline anticorrosion layer patchWho
Design specification for natural gas dehydration
Design specification for natural gas condensate recovery
Oilfield water treatment filter
Standard for quality inspection and assessment of petroleum construction projectsGeneral purchase (replaces SYJn 4024—88)
SY4025—93
SV 4026--93
Sy 402793
SY 402893
14SY4029-93
15 SY 4030.1—93
SY 4030-2---93
SY 4031--93
5Y 4033---93
SY 4034--93
5r 4035--93
21SY4037-93
Standard for quality inspection and assessment of petroleum construction projects Construction projects (replacing SYJn4025-88)
Standard for quality inspection and assessment of petroleum construction projects Storage tank projects (replacing SYJn4026-88)
Standard for quality inspection and assessment of petroleum construction projects Steel process pipeline installation projects within stations (replacing SYJn4027--88)
Standard for quality inspection and assessment of petroleum construction projects Equipment installation projects
(replacing SYJn4028-88)
Standard for quality inspection and assessment of petroleum construction projects Long-distance pipeline projects
(replacing SYJu4029-88)
Standard for quality inspection and assessment of petroleum construction projects Electrical engineering (overhead power line projects)
(replacing SJn 40$088)
Petroleum construction project quality inspection and assessment standard electrical engineering (electrical equipment installation engineering)
(Replace SYJn4030-88)
Petroleum construction project quality inspection and assessment standard automation instrument installation engineering
(Replace SYJ 4031--88)
Petroleum construction project quality inspection and assessment standard road engineering (Replace SYJn4033-88)
Petroleum construction project quality inspection and assessment standard bridge engineering (Replace SYJn4034-88)
Petroleum construction project quality inspection and assessment standard heating, ventilation, water supply and drainage installation engineering
(Replace SYJn 4035-88)
Petroleum construction project quality inspection and assessment standard refinery 22
SY 4038-93
23SY 4053—93
SYT 4068-93
25SY/T4069--93
26 SY 4070—93
Construction Engineering
Replace SYJ4037-—89)
Petroleum Construction Engineering Quality Inspection and Assessment Standard Gas Field Construction Engineering
(Replace SY4038--92)
Petroleum Construction Engineering Quality Inspection and Assessment Standard Oilfield Gathering and Transportation Pipeline Engineering
(Replace SY4053--92)
Petroleum Construction Engineering Quality Inspection and Assessment Standard Glass Insulation Steel Pipe Manufacturing
Petroleum Construction Engineering Quality Inspection and Assessment Standard Oilfield Steel Container Manufacturing
Petroleum and Natural Gas Pipeline Crossing Engineering Construction and Acceptance Specification
Pipeline Downward Welding Process Specification
27SYT 407193
The above standards shall be implemented from March 1, 1994. China National Petroleum Corporation
September 9, 1993
1 General Provisions
1.0.1 The standard is applicable to the inspection and evaluation of equipment engineering quantities of petroleum construction projects. The main parts are divided as follows:
1.0.1.1 Fan installation project: This chapter is applicable to the installation of centrifugal fans, centrifugal blowers, centrifugal compressors, and axial flow fans. 1.0.1.2 Piston gas compressor installation project: This chapter is applicable to the overall installation of various types of vertical and horizontal piston gas compressors used in oil fields. 1.0.3 Pumping unit installation project: This chapter is applicable to various types of oil field pumping units. Installation of single-axis single-axis machine with braid and chain case:
1.0, 1.4 Pump installation project: This chapter applies to the overall installation of various types of centrifugal pumps, axial flow pumps, deep well pumps, gear pumps, screw pumps and reciprocating pumps. 1.0.1.5 Water injection pump installation project. This chapter applies to the installation of centrifugal and plunger water injection pumps with a design pressure of less than 45MPa in oil injection projects. 1.0.1.6 Long-distance pipeline oil pump group installation project. This chapter applies to the overall installation of long-distance pipeline oil pump groups.
1.0.1.7 Steel cylindrical container installation project. This chapter applies to oilfield working pressure not more than 9 .8MPa, the installation of carbon steel, ordinary low-pressure steel cylindrical containers (including high-pressure filter tanks, separators, buffer cylinders, free water removers) with a diameter not exceeding 4m,
1.0.1.8 Crude oil electric dehydration container installation project: This chapter is applicable to the installation of crude oil electric dehydrators made of carbon steel and ordinary low-pressure steel with a design pressure not exceeding 1.0MPa and a design temperature not exceeding 150℃ in oil fields: 1.01.9 Atmospheric pressure container installation project: This chapter is applicable to the installation of atmospheric pressure containers with the following technical conditions
1) Steel welded small circular vertical tanks, horizontal tanks or elliptical horizontal tanks Tanks, whose volume should not exceed 100m3: their designed pressure should not be less than 0.002MPa and should not exceed 1
(2) Water tanks, oil tanks, pickling tanks, electrolytic cells, chutes, funnels, etc. welded with carbon steel, ordinary low alloy steel, stainless acid-resistant steel, their designed pressure should not exceed 0.05MPa and their volume should not exceed 40m3
1.0.1.10 Equipment insulation engineering This chapter applies to the insulation engineering of oilfield equipment installation
1.0.1.11 Integral boiler and accessories installation engineering: This chapter applies to the installation of integral boilers shipped from the oilfield industry and civil use
1.0.1.12 Heating furnace installation project: This chapter is applicable to the installation of heating furnaces with the following technical conditions:
(1) Water-jacketed heat suppression furnace with shell design pressure not exceeding 0.5MPa and tube design pressure not exceeding 20MPa:
(2) Fire-type heating furnace with shell design pressure not exceeding 0.98MPa and heat load of 2.1~12.6GI/h;
(3) Separation, heating, buffering and closing devices with shell design pressure not exceeding 0.9MPa and heat load of 2.1~12.6GJ/h;
(4) Horizontal circular tube heating furnace with tube design pressure not exceeding 9.8MPa and heat load not exceeding 12.6GJ/h (only included in whole factory delivery); 1.0.1.13 Oilfield-specific wet steam generator installation project: This chapter is applicable to the installation of oilfield-specific wet steam generator.
1.02 The division of equipment installation engineering sub-items and sub-section (unit) engineering shall comply with the following provisions:
Sub-item engineering: Equipment installed as a whole is generally divided by equipment sets. Large equipment installation is generally divided by process.
Sub-section engineering: Equipment installation engineering in the same unit engineering together constitutes a sub-section engineering. The installation of each human-type equipment is a sub-section (unit) engineering. The names of sub-items and sub-section (unit) engineering shall comply with the provisions of Table 1, 0.2. 1.03 The quality inspection and assessment of the sub-item engineering of ladder, platform, railing production and installation engineering and painting engineering related to this bid shall comply with the provisions of Chapter 10 and Chapter 14 of SY4026 "Standard for Quality Inspection and Assessment of Petroleum Construction Engineering Tank Engineering". 2
Division of sub-projects and sub-section (unit) projects Sub-section (unit) project name
Equipment installation project
Machine pump installation project
Container installation project
Furnace installation project
Sub-project name
1.8.2
Fan installation; Gas compressor installation: Pumping unit installation: Pump installation: Injection pump installation: Long pipeline oil pump group installation
Steel circular container installation: Crude oil electric ice melter installation: Atmospheric pressure container transfer: Equipment filter integral boiler and accessories installation: Oil-specific wet precipitation generator installation: Heating furnace installation
1.0.4 While implementing this standard, the provisions of SY4024 "General Rules for Quality Inspection and Assessment of Petroleum Construction Projects" should also be observed. 1.0.5 The main quality indicators and quality requirements of this standard are proposed in accordance with the current national and industry standards and construction and acceptance specifications (see Appendix A for details). 1.0.6 The quality assurance data of the equipment installation project of this standard is shown in Appendix B. 1.0.8 The table of inspection instruments for the equipment installation project of this standard is shown in Appendix C. 1.0.8 The explanation of the terms used in this standard is shown in Appendix D: 9www.bzxz.net
Fan installation project
2.1 Guarantee items
2.1.1 The fan must have a factory qualification certificate and equipment technical documents. Inspection method: Check the factory qualification certificate and equipment technical documents. 2.1.2 The trial operation of the fan must comply with the design requirements or the provisions of relevant specifications. Inspection method: Check the trial operation records.
2.1.3 The cleaning of the fan must comply with the design requirements or the provisions of relevant specifications. Inspection method: Check the cleaning records.
2.14 The noise reduction and vibration prevention of the fan must comply with the design requirements. Inspection method: Use instrument to test or check the test record. 2.2 Basic items
Quality requirements for anchor bolts and their inspection quantity, inspection method, and specified score table 2.2.1
Quality requirements
Bolts should be vertical and without tilt
The bare rod of the bolt should be free of oil and oxidation
scale, and the threaded part should be lightly greased
Bolts should not touch the bottom of the hole, and any part of the bolt should be no less than
The distance from the hole wall to any part of the bolt should not be less than
After the nut is tightened, the exposed thread of the bolt is
2~~~5 turns, and the distance between the nut and the washer, and the washer and the base should be uniform.
The contact should be good
Inspection quantity
The total number of fans in a factory, workshop or station
should be randomly selected
inspected 20%,
but not less than one
Inspection method
Observation inspection
Observation inspection or measurement inspection
Observation inspection or wrench inspection
2.2, 1 The quality requirements for the installation of anchor bolts and their inspection quantity, inspection methods and specified scores shall comply with the provisions of Table 2.2.1.
2.2.2 The quality requirements for the installation of shims and their inspection quantity, inspection methods and specified scores shall comply with the provisions of Table 2.2.2.
The quality requirements for the installation of shims and their inspection quantity, inspection methods and specified scores shall comply with the provisions of Table 2.2.2. Specified score table 2.2.2
Quality requirements
The hot iron should be placed as close to the anchor bolt as possible, and the spacing between adjacent shim groups is generally 500mm.
Inclined shims should be used in pairs. When inclined shims are combined with flat shims, the distance should not exceed 4
and the height should be 30~70mm.
The contact between the shims and the foundation should be uniform, and the contact between the shims should be close. The force should be evenly distributed and should not be tilted or inclined. The foundation space
The shim group should be exposed to the bottom of the mountain by 10~30mm
After leveling, the shim group should be welded intermittently
Inspect the number of At least 20% of the number of fans in a room, workshop or station shall be randomly inspected, but not less than 1 unit. Inspection method: On-site inspection or tapping with a small hammer, inspection with a feeler gauge, observation inspection or inspection with a ruler. 2.2.3 Other quality requirements for fan installation and their inspection quantity, inspection methods and specified scores shall comply with the provisions of Table 2.2.3.
Other quality requirements for fan installation and their inspection quantity, inspection method, and specified score table 2.2.3
Quality requirements
The belt tension should be appropriate and the tightness should be consistent
The rotor rotates flexibly
The upper joint of the main fan cylinder, the front and rear air ducts and the diffuser
connection flanges should be tightly connected
The front and rear air duct diffusers should be firmly connected to the foundation
Inspection quantity
Inspection method
Manual vibration or turning inspection
Observation inspection
Specified score
Installation line
2.3 Allowable items
The quality indicators of the fan installation allowable deviation items are subject to other inspection quantity, inspection and 2.3.1
Test method, specified score
Distance from building axis
Planar position of equipment
Equipment elevation
Horizontal degree of centrifugal fan bearing seat (per meter)
Axial flow
Fan
Water level (per meter)
Horizontal level (per meter)
Two planes relative
Axial displacement plate
Flat pulley
V-belt pulley
Parallelism of two axes (per meter》
Radial displacement of two axes centering
Specified value
Two axes centering axis lock tilt (chain
【berry meter
Outer diameter 180mm
Outer diameter ≥190mm
Outer diameter 30mm|| tt||External control>300~
Outer diameter#300mm
Outer diameter>300~
Outer diameter170~250mm
Outer diameter290430mm
Outer diameter170~185mm
Inspection quantity|Inspection method
Tonggang tape measure inspection
Use level and
Connect a factory month| Check with steel ruler in the room and workshop or use level meter in the station to check the number of bearings, water umbrella strings and machines. Check with water level instrument. Check with pull line and water level. Check the shell with tools such as level ruler and meter. Check with feeler gauge. Dial indicator and
Straight ruler for inspection
Check with feeler gauge
(per meter)
Outer diameter 220-250mm
Outer diameter 290-430mm
Outer diameter 170~250mm
Outer diameter 290~430mm
Outer diameter 71~106mm||tt| |Outer diameter 130~190mm
Outer diameter 224~400mm
Outer diameter 475~B00mm
Outer diameter 71~106mm
Outer diameter 130~-260mm
Outer diameter 315~475mm
Outer diameter 71~106mm
Outer diameter 130~190mm
Outer diameter 224~400mm
Outer diameter 475-600mm
Outer diameter 906m
Outer diameter 195~220mm
Outer diameter 280~320mm
Outer diameter 360~410mm
Outer diameter 540~630mm
Outer diameter 90~220mm
Specified value||tt| |Check the number of bacteria
According to a
Continued Table 2.3.1
Inspection method
Use a ruler and a hundred
room, workshop meter, etc. to check
The number of fans in the cutting station
Heng Qun Wang
Check with a feeler gauge
Use a ruler, a hundred
meter, etc. to check
Check with a feeler gauge
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