This standard specifies the basic technical requirements, test methods and inspection rules for cylindrical composite tanks (hereinafter referred to as composite tanks). This standard applies to small cylindrical packaging containers mainly made of composite materials composed of cardboard, paper, plastic, aluminum, etc., spirally wound into a can body, and with sealable end caps at both ends. GB 10440-1989 Cylindrical composite tank GB10440-1989 standard download and decompression password: www.bzxz.net
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National Standard of the People's Republic of China Cylindrical composite cans Round composite cans Subject content and scope of application UDC 621,642.1 GB 10440-89|| tt||This standard specifies the basic technical requirements, test methods and inspection rules for cylindrical composite tanks (hereinafter referred to as composite tanks). This standard applies to small cylindrical packaging containers mainly made of composite materials composed of cardboard, paper, plastic, aluminum, etc., spirally wound into a can body, and with sealable end caps at both ends. Referenced standards 2 GB2828 Batch-by-batch inspection and counting sampling procedures and sampling tables (applicable to inspection of consecutive batches) GB4857.5 Basic test of transport packages Vertical impact drop test method GB 7705||tt| |Lithographic decorative prints Letterpress decorative prints GB 7706 GB 7707 3 product categories Gravure decorative prints 3.1 Composite cans Model representation method: F 3.2 Structure and model G 3.2.1 Structural diagram of composite tank: ×××||tt ||The inner diameter of the composite can (nominal value) The first letter of the Chinese pinyin of "can" The first letter of the Chinese pinyin of "Fu" China Packaging Corporation 1989-03-03 Approved 364|| tt||Implemented on 1989-10-01 3.2.2 The models of composite tanks are shown in Table 1. Product model number FG-52 FG- 60 FG-65 FG73 FG-74||tt| |FG-76 FG-78 FG-83 GB 10440-89 Trademark layer Substrate layer zhe Edge heat sealing structure Inner sealing layer (composite material) Upper butterfly cover Body Lower end coverWww.bzxZ.net Table 1 Inner diameter D Basic ruler 52.4 60.0 65.2 72.5 74.1.||tt ||76.2 78.0 83.2 Limit deviation ±0.3 ±0.4 1 Extramedullary high H Basic size 30~350 mm Limit deviation ±1.5 365 Product model number| |tt||FG- 99 FG-105 FG-126 FG-153 FG-165 FG-200||tt ||3.2.3 GB10440— 89 Continued Table 1 Tank inner diameter D Basic size 99.1||tt ||104.9 126.1 153.3 164.5 200.0 The inner diameter of the composite tank is allowed to use dimensions other than those in Table 1. 4 Technical requirements Appearance requirements 4.1 4.1.1 Limit deviation ±0.4 ±0.5 No dents, obvious wrinkles or scratches are allowed on the outer surface of the can. Tank outer height H Basic size 30~350 The sealing part of the end cap should be smooth and tight; rust spots and scratches are not allowed on the metal end cap. 4.1.2 4.1.3 The inner wall has no obvious wrinkles or debris, and there is no collapse after hemming and heat sealing. Trademark printing quality: 4.1.4 The trademark layer using offset printing should comply with the provisions of Article 2.1 of GB7705. The trademark layer printed with relief printing shall comply with the provisions of Article 2.1 of GB7706. The trademark layer using gravure printing should comply with the provisions of Article 1.1 of GB7707. 4.2 4.3 4.4 The plastic cover should not fall off during the tightness test. There should be no leakage when the composite tank is tested for rapid leakage. It should not break during the composite drop test and the contents should not leak. The axial pressure and end cap detachment force of the composite marrow should comply with the requirements in Table 2. 4.5 Table 2 Inner diameter size D Project name Axial pressure transfer force End cover separation force 366|| tt||Unit Ds.80mm >800 N 400 80mmc.D150mm >1000||tt| |2450 mm Limit deviation ±1.5 D>150mm >1200 >500 5 Test method 5.1 Appearance inspection: Visual inspection under Baoran light. GB 10440-89 5.2 The sample shall be tested in an environment with a temperature of 20±2°C and a relative humidity of (65±5)%, with a pretreatment equilibrium time of not less than 24 hours and tested under these conditions. 5.3 Check the tightness of the plastic cover: Seal the end of the aluminum foil and make a hole slightly larger than the code in the center, then press the empty can with the plastic cover upside down on a flat plate, and then remove it from the At the other end, place the code with the values ??listed in Table 3 on the center of the plastic cover, hold the upper part of the empty can and slowly lift it up. The plastic cover is considered qualified if it does not fall off. Table 3 tank inner diameter mm D.80 80:D: 150 D·150 5.4 axial pressure Determination of collapse force: code g 400 600 700 5.4.1 Testing device: pressure testing machine, The measurement value should be accurate to ±1% of the minimum crushing load of the sample, and the vertical movement speed of the pressure plate should be 10 ± 3mm/min. 5.4.2 The composite cans tested should be empty cans with metal lids sealed at both ends, and no less than 3 pieces should be measured for each test. 5.4.3 Data processing: Test the maximum force when the specimen is axially compressed until it loses its bearing capacity, and calculate its arithmetic mean value. 5.5 Determination of end cap detachment force: 5.5.i test device a. The outer diameter is 0.1mm smaller than the inner diameter of the composite tank to be tested, there is a gas passage and a joint is installed. One core rod of the flow valve, one b. annular clamping device; one c. 0~600kPa, 1.6 grade pressure gauge d.||tt| |A safety cover. 5.5.2 Test steps Place the sample with a metal cap on one end and an unsealed end cap on the mandrel. The distance between the mandrel and the end cap should not be less than the height of the tank. 5.5.2.1 Half of is clamped with a ring device and the safety cover is installed. 5.5.2.2 : Start the control valve to guide the compressed air into the composite tank through the mandrel, and increase the pressure within 6±2s until the end cap is blown off. 5.5.2.3 Record the reading of the pressure gauge when the end cap is blown off. 5.5.3 Calculation formula of end cover separation force F-DP 4 Where: F D p| |tt||-End cover detachment force, N; Inner diameter of composite tank, mm, Pressure when one end cover is blown off, MPa, Pi (take two significant figures ). 5.6 Rapid leak test (air pressure method): 5.6.1 Test device 367 GB10440-88 Can open appropriate air guide holes in the tank cover without One tool that damages the sealing part; b. A sealing device that introduces air into the sample; c. a water tank, an air compressor with a graduation value of 0~600kPa, and a 1.5-level pressure gauge. d. 5.6.2 Test steps 5.6.2.1 Prepare no less than three specimens with covers at both ends and air holes at the ends. Insert the sealing device into the sample without touching the sealing parts of the body and end cover, and seal it tightly. 5.6.2.2 5.6.2.31 Inflate the sample so that the pressure reaches 40% to 50% of the pre-estimated end cap separation pressure. 5.6.2.4 Completely immerse the inflated tank into the water tank filled with water and record the duration of the test. 5.6.2.5 Stay in the water for 60 seconds. If bubbles continuously form and escape, it will be judged as a leaking tank. 5.7 Drop test: The bottom plane drop test is carried out according to the provisions of GB4857.5. Each sample is tested once, and each test cannot be less than three pieces. 6 Inspection Rules 6.1 Products can only leave the factory after passing the inspection by the production quality inspection department, and should be accompanied by a quality certificate. 6.2 Factory inspection items: Appearance; a. Tightness of plastic cover; b. Axial crushing force,||tt ||c. d. End cap detachment force, rapid leakage test. | |tt | 6.4 When the user accepts the quality of the product according to the indicators specified in this standard, the sampling method can be developed according to the one-time sampling plan of GB2828 or according to the provisions of the order contract. The inspection level is S-1, and the qualified quality Level (AQL) Unless otherwise agreed between the supplier and the buyer, the qualified quality level of Articles 4.1 and 4.2 is 6.5, and the qualified quality level of Articles 4.3, 4.4 and 4.5 is 2.5. 6.5 is determined to be an unqualified batch after inspection in Article 6.4 It is the supplier's responsibility to remove defective products and submit them for acceptance again. 6.6 When the supply and demand parties have disputes over product quality, in addition to raising the dispute with the other party in accordance with the time and procedures stipulated in the National Economic Contract Law, they may entrust a nationally recognized product quality testing agency to arbitrate in accordance with the provisions of this standard. 7 Marking, packaging, transportation and storage 7.1 Marking 7.1.1 The composite can should have the manufacturer's name or mark when it comes out. 7.1.2 The package should be accompanied by an inspection certificate, which should be marked with: a. Name, b. Variety; c. Batch number: d. e. Manufacturing date: Quantity. The outer surface of the package should have signs such as "Handle with Care", "Do Not Squeeze", "Waterproof and Fireproof". 7.2 Packaging 7.2.1 Composite cans must have appropriate outer packaging before they can be shipped! , there should be padding between the upper and lower layers. 7.2.2 Composite cans can also be packed in outer packaging boxes provided by the user before leaving the factory. 7.3 Transportation 368 .4 GB10440—89 During transportation, clean and covered transportation tools must be used, and they must be loaded and unloaded lightly to avoid contact with sharp objects. collision. Storage Products should be stored in a clean and dry warehouse, stacked neatly, and do not press them heavily. The bottom should be padded with 15cm high skids, and it is not allowed to be mixed and stacked with items that can contaminate or damage the composite tank. Additional notes: This standard was proposed by the Enterprise Department of China Packaging Corporation and is under the jurisdiction of the Science and Technology Department of China Packaging Corporation. This standard is drafted by China Packaging Corporation Zhejiang Composite Packaging Factory, Hunan Paper Composite Can Factory, and Shanghai Carton Factory No. 16. The main drafters of this standard are Wang Gunan, Su Xianyun and Chen Jingfei. 369 Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.