JB/T 1504-1993 Rectification equipment for electroplating JB/T1504-1993 Standard download decompression password: www.bzxz.net

Subject content and scope of application
Machinery Industry Standard of the People's Republic of China
Rectifier Equipment for Electroplating
JB/T 1504--93
Replaces JB1504-75
This standard specifies the type, basic parameters, technical requirements and test methods of rectifier equipment for electroplating. This standard applies to rectifier equipment for electroplating that does not convert polarity and requires output polarity conversion (including diode rectifier equipment with voltage regulator, saturated reactor voltage regulation and rectifier equipment with voltage regulation using crystal tube, power transistor, etc., hereinafter referred to as equipment). It can also be applied to DC power supply equipment for anodizing and low-voltage electrolysis.
This standard does not apply to pulse electroplating power supply equipment. 2 Reference standards
Electrical terms Power electronics technology
GB2900.33
GB4208
JB4276
3 Terms
Provisions of basic requirements for semiconductor converters
Application guidelines for semiconductor converters
Classification of enclosure protection levels
Technical conditions for semiconductor converter packaging
Basic size series for panels, racks and cabinets
Priority numbers and priority number systems
The following terms are only special terms for this standard. For general terms related to power electronics, please refer to GB2900.33 and GB3859. 3.1 Corrosion-resistant structure
The main electrical components of the equipment are isolated from the surrounding corrosive gas by some medium (such as transformer oil), or a sealing method is used to prevent or reduce corrosion. 3.2 Steady current density
After the current density of the equipment is set, its output current changes with the area of ​​the workpiece to be electroplated, and the current per unit area of ​​the workpiece to be plated is kept constant.
Model and basic technical parameters
4.1 Model
The model compilation of the equipment shall comply with the provisions of the power electronics major on the method for compiling power converter models. 4.2 Type
4.2.1 The equipment is divided into two types according to the structure: cabinet type and corrosion-resistant type. 4.2.2 The equipment can be divided into the following types according to the electrical function:
Simple type: equipment with only manual voltage regulation: General type: equipment with voltage stabilization and/or current stabilization characteristics; Steady current density type: equipment with voltage stabilization, current stabilization and current density stabilization characteristics; Reversing type: equipment of a, b or c above, and the output polarity can be converted. Approved by the Ministry of Machinery Industry on October 8, 1993
Implemented on January 1, 1994
JB/T1504-93
4.2.3 According to the cooling method: self-cooling, air cooling, water cooling, oil cooling and other cooling methods. 4.3 Basic parameters
4.3.1 Rated output DC voltage
The rated output DC voltage of the equipment should be selected from the following values ​​(V): 6, 9, 12, 15, 18, 24, 36, 48 Note: When the above voltage levels cannot meet the use requirements, they can be selected according to the provisions of Article 4.2.2 of GB3859.1. 4.3.2 Rated output DC current
The rated output DC current of the equipment should be selected from the following values Select from (A): 50, 100, 200, 315, 500, 800, 1000, 1250, 1600, 2000, 3150, 4000, 5000, 6300, 8000, 10000, 16000,
Note: When the above grades cannot meet the use requirements, the rated current is greater than 1000A and is selected from the R20 number system of GB312, and the rated current is less than 100A and is selected from the R10 number system.
4.3.3 Grid-side voltage rating grade
The grid-side rated voltage of the equipment shall meet the following voltage values ​​(V); 220, .380, 3000, 6000, 100004.3.4 Rated frequency
The rated frequency of the grid-side system of the equipment is 50Hz. 5 Technical requirements
5.1 Conditions of use
The normal conditions of use of cabinet-type equipment shall comply with the provisions of Article 5.15.3 of GB3859.1. In addition to complying with the provisions of Articles 5.1 to 5.3 of GB3859.1, the conditions of use of anti-corrosion equipment shall also be able to work in an environment containing acids, alkalis, steam, etc. that corrode metals and damage insulation, and can be directly installed next to electroplating for work. 5.2 Duty level (load level)
The duty level of the equipment is level I, that is, 100% rated DC current continuous operation. 5.3 Voltage regulation range and allowable load value
The voltage regulation range of the equipment should be able to be adjusted continuously at least at 30% of the rated voltage, and ensure continuous operation at level 1 load at or above 67% of the rated voltage.
When the equipment operates below 67% of the rated voltage, the load capacity decreases according to Figure 1. Las
5.4 Equipment efficiencywwW.bzxz.Net
Under rated conditions, the efficiency of the equipment shall comply with the requirements of Table 1 and shall be determined in accordance with Article 5.7.1 of GB3859.1. 53
100—200
300—1660
100—200
300-1600
-100200
300—1600
100—200
300—1600
100—200
3001600
100—200
300-1600
Rated voltage
JB/T1504—93
Cabinet efficiency
Cabinet efficiency
Water-cooled efficiency
Note: The values ​​in the table are the efficiencies of the equipment when single-beat connection and crystal tube voltage regulation are used. When using saturated reactor or voltage regulator for voltage regulation, the efficiency of the equipment may be lower than the listed value.
5.5 Power factor
The power factor of the equipment shall comply with the provisions of the product technical conditions. The method for determining the power factor shall comply with the relevant provisions of Article 5.7:2 of GB3859.1.
5.6 Requirements for cooling
5.6.1 Requirements for water-cooled equipment
The cooling pipeline shall be unobstructed and intact, and the pipeline joints shall be easy to install and firm and reliable. The pipeline shall be able to withstand a water pressure test of 2 times the rated working water pressure (but not less than 0.2MPa) for 30 minutes, and there shall be no drowning phenomenon. When using natural water for cooling, the water quality shall comply with the following provisions: the conductivity shall not exceed 0.04S/m; the acidity (pH value) shall be between 6 and 9 (see Article 5.1.4.2 of GB3859.1). 9
JB/T1504-93
Water-cooled equipment shall be equipped with water-off protection and alarm facilities. Oil-immersed water-cooled equipment with an output power greater than 30kW shall have water-cooling system protection and alarm devices.
5.6.2 Requirements for air-cooled equipment
The wind speed and air volume of air-cooled equipment shall comply with the standards for power semiconductor devices or product technical requirements.
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