The data elements defined in this guidance technical document are mainly applicable to short-staple or long-staple textile machinery that is directly connected to data processing equipment, or connected through a bus system or a communication network. The data elements included in this part are closely related to the personnel of textile mills. GB/Z 19091.1-2003 Definition and attributes of data elements for textile process monitoring Part 1: Spinning, spinning preparation and related processes GB/Z19091.1-2003 standard download decompression password: www.bzxz.net

ICS59.020
National Standardization Guidance Technical Documents of the People's Republic of China GB/Z 19091.1—2003/IS0 10782-1:1998 Definitions and attributes of data elements for control and monitoring of textile processes-Part 1: Spinning, spinning preparatory and related processes (ISO 10782-1:1998, IDT)
Promulgated on April 24, 2003
People's Republic of China
General Administration of Quality Supervision, Inspection and Quarantine
Implementation on September 1, 2003
Normative references
Terms and definitions
Identification of data elements
Appendix A (Normative)
Appendix B (Normative)
Appendix C (Informative)
References
Definition of data elements
Definition of data formats
Explanation of general terms
GB/Z 19091.1—2003/ISO 10782-1:19982
GB/Z 19091.1—2003/ISO 10782-1:1998 This guidance technical document is for reference only. Suggestions and comments on this guidance technical document should be reported to the standardization administrative department of the State Council.
This part of GB/Z19091 is equivalent to the international standard ISO10782-1:1998 "Definition and attributes of data elements for textile process monitoring and control Part 1: Spinning, spinning preparation and related processes" (English version).
GB/Z19091 "Definition and attributes of data elements for textile process monitoring and control" is expected to be divided into three parts: Part 1: Spinning, spinning preparation and related processes; Part 2: Weaving;
Part 3: Fabric processing.
This part is the first part of GB/Z19091. Except for the chapter "Normative References", this part is equivalent to the English version 1S010782.1-1998. For the convenience of use, the following editorial changes have been made to this part: a) The term "international standard of this part" is changed to "this part"; b) In the chapter "Normative References", if the international standard has been adopted by the Chinese standard, the Chinese standard that adopts the international standard shall be cited, and according to the provisions of GB/T1.1-2000, some of the referenced standards in Chapter 2 of the international standard shall be included in the references as informative references;
c) According to the provisions of GB/T1.1-2000, the references are no longer included as appendices. Therefore, Appendix D of the international standard is changed to references, and the content described in item b) above is added; the ISO foreword is deleted;
The Chinese term "the inverse of productivity" is added before the English letter code "HOK" in Article 02.04.01 to clarify its meaning, and e)
deleted the term "(h/100 kg)", because its unit has been clearly defined in the "Physical Unit" in the "Attributes" column of the standard; f)
Delete the words "in meters/second" in the term of Article 03.02.31. Because its unit has been clearly defined as m/s in the "Physical Unit" in the "Attributes" column of the standard;
Change the mark "X" in the "Scope of Application" column of Article 03.03.06 from serial number 2 to serial number 1. Because the amount of feeding each time refers to the depth increased each time the bale opener walks, and serial number 2 refers to the carding process, which obviously does not include the bale opener; Change the twist symbol \rev/m in Articles 07.04.31 and 07.04.36 to \T/m", so as to unify it with Article 06.01.31 and h)
Article 06.01.46.
i) In order to facilitate retrieval, this part adds an index of terms. Appendix A and Appendix B of this part are normative appendices, and Appendix C is an informative appendix. This part is proposed and managed by the National Technical Committee for Standardization of Textile Machinery and Accessories. This part was drafted by China Textile Machinery and Electrical Research Institute, Jingwei Textile Machinery Co., Ltd., and Zhengzhou Textile Machinery Factory. The main drafters of this part are: Sun Liangyuan, Wu Peng, Yuan Guohong. This part is published for the first time.
1 Scope
GB/Z 19091.1-2003/ISO 10782-1:1998 Definition and attributes of data elements for textile process monitoring Part 1: Spinning, spinning preparation and related processes The data elements defined in this part of GB/Z19091 are mainly applicable to short-staple or long-staple spinning machinery that is directly connected to data processing equipment or connected through a bus system or communication network. The data elements included in this part are closely related to the staff of the textile factory (management personnel, foremen, operators, maintenance workers), and the terms related to data processing are not considered in this part. Each data element consists of a term with attributes and a simple explanation of the meaning. The reference number in front of the entry is the item number. The attributes given in this part are intended to unify the representation methods of each data element and their transmission characteristics as much as reasonably possible, rather than restricting the freedom of engineering application.
The transmission of data collected by sensors gives a limited format at the input point. The format of the data transmission itself and the representation method of the data after transmission are not considered in this part.
Data elements are grouped according to productivity, quality control and processing steps. Note: The basic data structure is open to bus systems, which belongs to the research scope of IEC/TC65C. 2 Normative references
The provisions of the following documents become the provisions of this part through the reference of this part of GB/Z19091. For any dated referenced document, all subsequent amendments (excluding errata) or revisions are not applicable to this part. However, parties to an agreement based on this part are encouraged to study whether the latest versions of these documents can be used. For any undated referenced document, the latest version applies to this part.
GB3100—1993 International System of Units and Its Application (eqvISO1000:1992) GB/T8693—1988 Marking of Textile Yarns (eqvISO1139:1973) GB/T8694—1988 Marking of Textile Yarns and Related Products (idtISO2:1973) GB/T16754—1994 Design Principles for Mechanical Safety Emergency Stop (eqvISO13850:1995) FZ/T01035--1993 General Standard for Marking Linear Density of Textile Materials ISO96-1:1992 Textile machinery and accessories Rings and travellers for ring spinning and ring twisting machines Part 1: T-type travellers and matching rings
ISO96-2:1992
Textile machinery and accessories Rings and travellers for ring spinning and ring twisting machines Part 2: HZCH-, HZ- and J-type travellers and matching rings
3 Terms and definitions
The following terms and definitions apply to this part of GB/Z19091. 3.1
Information (in information processing) information (in information processing) Knowledge about an object (such as facts, events, things, processes or ideas, including concepts). It has a specific meaning in a certain occasion. [GB/T5271.1—2000]
data
A reinterpretable formal representation of information (3.1) suitable for communication, interpretation or processing. [GB/T5271.1 -2000]
GB/Z19091.1—2003/IS010782-1:19983.3
Data elementdataelement
A unit of data. Its definition, identification, representation and allowed values ​​are specified in the form of attribute sets, [GJB 2435-1995]
Note 1: Appendix A of this part defines each data element. Note 2: This part adopts three types of data elements: flags, values, and records, see Appendix B. Note 3: Appendix C of this part explains the basic terms used in the context, except for the terms of the data elements themselves. 4 Requirements
When the data elements listed in this part are used for textile factory data processing and control applications, they should comply with the specifications of Appendix A. 5
Identification of data elements
When using the data elements of this part, reference numbers should be used to identify them. For example: Operating time efficiency - GB/Z 19091.1, 02.03.01 Appendix A
(Normative Appendix)
Definition of data elements
This appendix gives the explanation of the data elements listed in Table A.1. Reference number
GB/Z 19091.1—2003/IS0 10782-1:1998 The reference number is located in front of each term. The first pair of digits represents the group, the second pair of digits represents the sub-group, and the third pair of digits represents the term. Usually, the third pair of digits is separated by five to leave space for insertion in future revisions. Terms and application meanings
On the assumption that the users of this standard are familiar with textile technology and textile terminology, this standard gives a simple and clear explanation of the specific meaning of each term used as a data element in a textile mill, which is a supplement to the definitions of terms in references [1, [2]. Scope of application
The scope of application column shows the 10 steps of the textile process in a graphical form. (×) indicates that the term may occur and (·) indicates that the term does not occur. The first 10 of the 12-point matrix represent steps 1 to 10. Each number represents a spinning step and is explained in front of Table A.1.
Note: In some cases, the bobbin may be used for the treatment of long (wool-type) fibers and the strip for the treatment of short (cotton-type) fibers. The scope of application listed in Table A.1 reflects these two situations.
This column shows the commonly used abbreviations of the defined terms. Format
This column uses three types to express the meaning or specification of the term: the flags F1 and F2, the value (integer or real number) and the record R (see Annex B). Physical units
The physical units used should be in accordance with the general dimensions specified in GB3100-1993 and the textile dimensions specified in FZ/T01035-1993. Dimensionless values ​​should be expressed as "1" or "%". Error conditions
This column indicates whether the term is related to a possible error in the system, and is distinguished by two states: "E" (indicating non-critical errors, such as: 04.01.11) or "C" (indicating critical errors, such as: 04.02.06 or 06.03.41). Critical errors will cause shutdowns, and non-critical errors will generate alarms, which will be handled by the operator. Initialization
Data transmission is initialized based on the following situations: user request ("R"); automatically at a scheduled time (" T"); when the related variable changes ("C"); when the variable reaches or exceeds a given value ("V\". Priority
Two priority levels are used: "N" (normal) and "U" (urgent). Reset
The flag is reset either by the user (\U\) or automatically (\A\). Transmission
Two types are known: "B\ (broadcast, no confirmation by the receiver) and \C" (message confirmed by the receiver). Note: There is currently no data in this column.
GB/Z 19091.1—2003/ISO 10782-1:1998 Table A.1 Terms, application meaning, application scope and attributes The serial numbers in the "Application scope" column in the table represent: 2 - Carding 3 - Drawing
-Blowing
-Winding
4 - Strip roll
6 - Roving, rubbing or first roving 7 - Spinning 9 - Rotor spinning 10 -
Note: The conveying system belongs to the machine of the next process. Terms and application meaning
01 Matching parameters
01.01 Material packaging
01,01.01 Bobbin types and sizes
Air-jet spinning
Application scope
Cross-wound bobbins (conical, cylindrical), roving bobbins: stroke, tube and bobbin diameter, cone angle and weight.
01.01.0 6 Output or input sliver type and size The shape and main dimensions of the sliver used to load spirally wound cotton sliver, net weight. 01.01.11 Dimensions of ring bobbins
Bobbin length, inner diameter, outer diameter and net weight. 01.01.16 Bobbin
Bobbin type (cylindrical, conical, with or without edges), bobbin length and diameter. 01.02
Production positions
Number of output positions per machine
01.02.06Number of throat positions per machine
01.02.11 Number of machines
Number of similar machines in a factory.
01.02.16 Number of spinning units per section
×××
×××
Physical units
Error conditions
01. 02.21
Terms and application meaning
Number of winding units per section
01.03 Machine parts
01.03. 01
Type of false twist disc
Table A.11 (continued)
Type of false twist disc through which the newly formed yarn is drawn from the rotor. 01.03.06 Type and diameter of comb
Diameter measured at the tip of the tooth, type of comb needle or tooth, angle of inclination of the tooth tip, density of the tooth tip. 01.03.11 Type and diameter of ring
Inner diameter of the spinning ring. Type according to ISO 96. 01.03.12 Type of traveller
Cross-section, shape, material and weight of the traveller. 01.03.16 Type and diameter of rotor
Diameter of the rotor groove.
01.03.21 Spindle gauge
The distance between the axes of two adjacent spindles (in the same row on the roving frame). 01.03.26 Recirculation chute (optional) Whether a recirculation chute is provided.
01.03.31 Type of air nozzle
Type of nozzle used.
Automatic material handling equipment
Can changer (optional)
01. 04. 01
Automatic changer for full and empty cans. 9
GB/Z 19091.12003/IS0 10782-1:1998 Scope of application
Physical unit
Error condition
GB/Z 19091.12003/IS0 10782-1:1998 Terms and application meaning
01.04.06 Doffing device (optional)
A device for automatically changing full and empty bobbins. 01.04.11 Feeding device (optional)
A unit for providing the process material to the process stage in a controlled manner. 01.04.16 Roll changing device (optional)
A device for automatically changing the cotton roll at the input or output end. 01.04.21
Number of devices for changing tubes on site
Table A.1 (continued)
On ring spinning machines, winders, rotor spinning machines and air-jet spinning machines (optional): Number of devices for automatically changing tubes and bobbins. 01.04.26 Number of circulating tubes
The total number of tubes, warps or tubes circulating in a closed loop system. 01.05 Auxiliary devices (mobile)
01.05.01 Number of automatic splicers on site Number of mobile devices on a spinning machine that automatically detect and repair yarn breaks. 01.05.06 Mobile cleaners (optional) Mobile devices on a spinning machine that perform continuous cleaning operations. 01.06 Units (fixed)
01.06.01 Number of break detectors at the feed end Number of break detectors at the feed end of sliver, roving, etc. per machine. 01.06.06 Number of end-break detectors at the delivery end Number of end-break detectors for sliver, roving, yarn, etc. at the delivery end of each machine. 01.06.11 Type of yarn clearer
Type of device used for detecting and automatically removing yarn defects. 6
Scope of application
Physical units
Error conditions
02Basic method of use
Method of production use.
02.01 Production area
Terminology and application meaning
02.01.01 Production area in operation
Table A.１ (continued)
GB/Z 19091.12003/IS0 10782-1:1998 Scope of application
A place (or part of a place) where operators can be present and perform operations during work. Corresponds to non-operating production areas. 02.01.06 Non-operating production areas
A place (or part of a place) where workers can enter outside working hours after production has stopped. Corresponds to operating production areas. 02.02 Machinery and equipment
02.02.01 Primary use
Material handling using equipment. Synonymous with "production" or "operation". 02.02.06 Auxiliary use
Indirect use that is planned to be introduced during production (loading, unloading, inspection, resetting, regular cleaning, etc.).
02.02.11 Interruption of use
X×X×
X××X
Due to malfunction or operational reasons, the machine cannot perform its functions, but the machine is still in X
operating state.
02.02.16 Interruption of operation
(during working hours) The ability of the equipment to produce is temporarily stopped. 02.03 Efficiency
02.03.01 Operating time efficiency
[(time for main use)/total time (main use + auxiliary use + operating interruption)]×100%
This term refers to the number of a machine or independent production stations. 02.03.16 Percentage of stops or runs
The ratio of the cumulative operating time to the working time in the cotton cleaning line×100% 02.04 Productivity
××××
××××
Physical unit
Error condition
【Primary optimization
GB/Z 19091.1—2003/IS0 10782-1: 1998Terms and Application Meaning
02.04.01 Reciprocal of productivity (HOK)
Reciprocal of productivity:
HOK = number of hours required to produce 100 kg. (AMK = number of minutes required to produce 1 kg)02.04.06 Productivity
Table A.1 (continued)
The amount of production per unit time of a plant, a machine or a production location. For example: grams per ingot per hour, kilograms per shift per machine, tons per month, etc.03 Use of the machine
Data elements for the main use and auxiliary use of the machine,03.01 Mode of operation
03.01.01 Autoleveler: Optional machine feed control status turned off or on.
03.01.06 Manual or automatic
Indicator value for optional whole machine control or individually controllable components. 03.01.11 Feed: Off or On
Selectable machine feeding state.
03.01.16 Local control or remote control
Selectable control state of a machine or part of a main system or subsystem.
03.01.21 Commissioning
A control method in which a machine is operated under supervision for testing purposes. 03.01.26 Debugging
Scope of application
××××
××××
×X×X
A control method in which the operator makes detailed commissioning of process parameters during the operation of the machine.
03.02 Actual speed and rated speed
03.02.01 Output speed
The output speed of the processed material during the normal processing stage, equivalent to measuring the output. 8
Physical units
Error conditions
h/100kg
03.02.06 Feed rate
Terms and application meaning
The speed at which the process material is fed during the normal processing phase. 03.02.11 Flyer rotation speed
Table A.1 (continued)
Roving frame flyer revolutions per minute. This speed may vary, but the speed of all flyers of a machine must be the same.
03.02.16 Nips
Number of combing cycles per minute.
Opening roller rotation speed
Number of revolutions per minute of the opening roller of a rotor spinning machine. 03.02.26 Piecing speed
Speed ​​slowed down to enable manual piecing of the process material. 03.02.31 Traveler tangential speed
Speed ​​of the traveler relative to the spinning ring. 03.02.36 Traveler rotation speed
The number of revolutions per minute of the traveler around the spinning ring. 03.02.41 Rotor speed
On a rotor spinning machine, the number of revolutions per minute of the rotor. 03.02.46 Actual spindle speed
The instantaneous value of the number of revolutions per minute of the ring spinning spindle during the bobbin formation process. 03.02.51 Maximum spindle operating speed
The maximum value of the number of revolutions per minute of the ring spinning spindle during the bobbin formation process. 03.02.56 Take-up speed
The linear speed of the yarn traction in the winding device (including rotor spinning machine and air-jet spinning machine).
GB/Z 19091.1—2003/IS0 10782-1:1998 Scope of application
Physical unit
Error condition02 Actual and rated speeds
03.02.01 Delivery speed
The speed at which the processed material is delivered during the normal processing phase, equivalent to the measured output. 8
Physical units
Error conditions
h/100kg
03.02.06 Feed speed
Terms and application meaning
The speed at which the processed material is fed during the normal processing phase. 03.02.11 Rotational speed of the flyer
Table A.1 (continued)
Roving frame flyer revolutions per minute. This speed may vary, but the speed of all flyers of a machine must be the same. www.bzxz.net
03.02.16 Nips
Number of combing cycles per minute.
Opening roller rotational speed
Number of rotations per minute of the opening roller of a rotor spinning machine. 03.02.26 Piecing speed
Speed ​​slowed down to enable manual piecing of the processed material. 03.02.31 Traveler tangential speed
Speed ​​of the traveler relative to the spinning ring. 03.02.36 Traveler rotational speed
The number of revolutions per minute of the traveler around the spinning ring. 03.02.41 Rotor speed
On a rotor spinning machine, the number of revolutions per minute of the rotor. 03.02.46 Actual spindle speed
The instantaneous value of the number of revolutions per minute of the ring spinning spindle during the cop formation process. 03.02.51 Maximum spindle operating speed
The maximum value of the number of revolutions per minute of the ring spinning spindle during the cop formation process. 03.02.56 Take-up speed
In the winding device (including rotor spinning machine, air-jet spinning machine), the linear speed of yarn pulling.
GB/Z 19091.1—2003/IS0 10782-1:1998 Scope of application
Physical unit
Error condition02 Actual and rated speeds
03.02.01 Delivery speed
The speed at which the processed material is delivered during the normal processing phase, equivalent to the measured output. 8
Physical units
Error conditions
h/100kg
03.02.06 Feed speed
Terms and application meaning
The speed at which the processed material is fed during the normal processing phase. 03.02.11 Rotational speed of the flyer
Table A.1 (continued)
Roving frame flyer revolutions per minute. This speed may vary, but the speed of all flyers of a machine must be the same.
03.02.16 Nips
Number of combing cycles per minute.
Opening roller rotational speed
Number of rotations per minute of the opening roller of a rotor spinning machine. 03.02.26 Piecing speed
Speed ​​slowed down to enable manual piecing of the processed material. 03.02.31 Traveler tangential speed
Speed ​​of the traveler relative to the spinning ring. 03.02.36 Traveler rotational speed
The number of revolutions per minute of the traveler around the spinning ring. 03.02.41 Rotor speed
On a rotor spinning machine, the number of revolutions per minute of the rotor. 03.02.46 Actual spindle speed
The instantaneous value of the number of revolutions per minute of the ring spinning spindle during the cop formation process. 03.02.51 Maximum spindle operating speed
The maximum value of the number of revolutions per minute of the ring spinning spindle during the cop formation process. 03.02.56 Take-up speed
In the winding device (including rotor spinning machine, air-jet spinning machine), the linear speed of yarn pulling.
GB/Z 19091.1—2003/IS0 10782-1:1998 Scope of application
Physical unit
Error condition
Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.