This standard specifies the performance test items and test methods for horizontal lathes. JB/T 2322.1-2002 Performance test methods for horizontal lathes JB/T2322.1-2002 Standard download decompression password: www.bzxz.net

ICS25.080.10
Machinery Industry Standard of the People's Republic of China
JB/T2322.1—2002
Horizontal lathe
Performance test method
Horizontal lathe--performancetestmethod2002-07-16Published
2002-12-01Buy implementation
Published by the State Economic and Trade Commission of the People's Republic of ChinaForeword
Normative references
General requirements
Test items
Test contents
Noise test,
Idle running vibration test
Temperature rise and thermal deformation test
Static stiffness test,
Transmission efficiency test||t t||Dynamic performance test
Positioning accuracy test
Slide longitudinal motion non-uniformity test
Working accuracy test
5.10 Safety device test
JB/T2322.1—2002
JB/T2322.1--2002
This standard is formulated based on the structural characteristics and use requirements of horizontal lathe products. It is a performance test method standard that specifies and supplements standards such as GB/T9061-1988 "General Technical Conditions for Metal Cutting Machine Tools". This standard is proposed by the China Machinery Industry Federation. This standard is under the jurisdiction of the National Technical Committee for Standardization of Metal Cutting Machine Tools. The responsible drafting unit of this standard: Shenyang Lathe Research Institute. The main drafters of this standard: Teng Libo, Wang Fuyuan, Wu Zeyong, Zhang Liandi, Wang Xinghai. m
Horizontal lathe
Performance test method
This standard specifies the performance test items and test methods for horizontal lathes. JB/T2322.1—2002
This standard applies to the type inspection and product level evaluation of ordinary (V-grade) and precision (V-grade) horizontal lathes, saddle lathes, screwless lathes, chuck lathes and spherical lathes with a maximum rotation diameter of 250mm1250mm on the bed and a maximum workpiece length of up to 16000mm. 2 Normative references
The clauses in the following documents become the clauses of this standard through reference in this standard. For any dated referenced document, all subsequent amendments (excluding errata) or revisions are not applicable to this standard. However, the parties who reach an agreement based on this standard are encouraged to study whether the latest versions of these documents can be used. For any undated referenced document, the latest version shall apply to this standard. GB/T3785-1983 Electrical and acoustic performance and test methods of sound level meter GB/T4215-1984 Determination of sound power level of noise of metal cutting machine tools GB/T9061 General technical conditions for metal cutting machine tools GB/T13574 General rules for static stiffness test of metal cutting machine tools GB/T16768
GB/T16769
GB/T4020
JB/T2322
General requirements
Method for vibration measurement of metal cutting machine tools
Method for measuring sound pressure level of noise of metal cutting machine tools Precision test of horizontal lathe
Technical conditions of horizontal lathe
3.1 This standard is a supplement and concretization of GB/T9061 and its supporting general test methods and other standards. When tested according to this standard, the machine tool should comply with the provisions of the above standards.
3.2 The machine tool to be tested shall be a qualified product according to GB/T4020 and JB/T2322. 3.3 The test site shall meet the requirements of relevant standards and the following normal test atmospheric conditions: ambient temperature 15℃～30℃:
relative humidity 45%~80%:
atmospheric pressure 86kPa～106kPa. bzxZ.net
3.4 ​​The test instruments and measuring instruments shall be verified or calibrated by the statutory departments designated by the state and shall have a verification certificate. 3.5 Before the test, install and adjust the machine tool according to the instructions for use, and inject an appropriate amount of lubricating oil (do not use substitute lubricating oil). 3.6 Coordinate regulations of the machine tool (see Figure 1) Y (vertical)
2 (longitudinal)
JB/T2322.1—2002
Test items
Test items of various series of horizontal lathes (see Table 1) Test items
Noise test
Idle running vibration test
Temperature rise and thermal deformation test
Static stiffness test
Transmission efficiency test
Dynamic performance test
Positioning accuracy test
Slide longitudinal movement unevenness test
Working accuracy test
Safety device test
Horizontal lathe
Ordinary grade
O—are the test items to be carried out.
One test item that is not necessary to be carried out due to structural influence. Optional test items.
Test content
Saddle lathe
Precision level
Screwless lathe
Chuck lathe
Spherical lathe
Noise test
The measurement method of the noise pressure level of the machine tool during idling and loaded operation shall comply with the provisions of GB/T16769 and shall meet the requirements of this standard. 5.1.1 Noise pressure level test during idling
5.1.1.1 Test conditions
Before the test, the machine tool shall idling at medium speed for 30 minutes:
The chuck shall be installed during the test:
The spindle shall be tested step by step in forward and reverse rotation. During the test, the slide box shall be fed longitudinally, and the feed amount is 0.0005D, mm/r. Note: D is the maximum workpiece rotation diameter on the bed. 5.1.1.2 Test method
The test shall be conducted in accordance with the provisions of GB/T16769, and the size of the measurement environment and the installation position of the machine tool shall be drawn in proportion, as well as the size and shape of the reflective objects around the machine tool: and the material properties of the ground, walls, ceiling, etc. shall be described. Measuring points and test requirements:
a) The microphone is 1500mm above the ground. The positions of the plane measuring points are shown in Figure 2. In addition to these measuring points, any position that is considered to have particularly high noise shall be declared as an auxiliary measuring point and the position of the point shall be marked. When the maximum workpiece length of the machine tool is greater than or equal to 3000mm, the measuring points may be arranged only along the periphery of the spindle box and the slide box. b) The measurement should be carried out step by step at each speed of the spindle in both forward and reverse rotation. The sound quality (such as the presence or absence of noise, impact sound, etc.) should be noted when recording.
c) The difference between the actual measured value of the machine tool noise sound pressure level and the background noise sound pressure level should be greater than [OdB(A). When the background noise is 6dB(A)~10dB(A) lower than the machine tool working noise, the noise sound pressure level value should be corrected according to GB/T16769. d) New products or machine tools with improved structures can be subjected to spectrum analysis. 5.1.2 Load operation noise sound pressure level test
5.1.2.1 Test conditions
a) The cutting load should generally comply with the following provisions: Accurate measuring point position
D, ≤500mm It should be carried out under the condition of 50% of the maximum cutting power: Operator position
500mm
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