This standard specifies the technical requirements, test methods, inspection rules, etc. for steel used in large pressure vessel forgings. JB/T 6400-1992 Steel used in large pressure vessel forgings JB/T6400-1992 Standard download decompression password: www.bzxz.net
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Mechanical Industry Standard of the People's Republic of China JB/T 6400-1992 Steel for Large Pressure Vessel Forgings Published on 1992-07-14 Implementation on 1993-07-01 by the Ministry of Machinery and Electronics Industry of the People's Republic of China Mechanical Industry Standard of the People's Republic of China Steel for Large Pressure Vessel Forgings 1 Subject Content and Scope of Application JB/T6400-1992 This standard specifies the technical requirements, test methods, inspection rules, etc. for steel for large pressure vessel forgings. This standard applies to steel for large pressure vessel forgings in the petrochemical industry with a design pressure not exceeding 34.3MPa. 2 Cited standards GB2106 3 Technical requirements 3.1 Chemical composition Chemical analysis methods for steel and alloys Metal tensile test methods Metal Charpy (U-notch) impact test methods Metal Brinell hardness test methods Metal Charpy (V-notch) impact test methods Technical conditions for pressure vessel forgings The chemical composition of steel shall comply with the provisions of Table 1. The allowable deviation of the analysis results of finished products shall comply with the provisions of Table 2. 3.1.2 3.2 Mechanical properties The room temperature mechanical properties of steel shall comply with the provisions of Table 3. 3.2.1 The low temperature impact properties of steel shall comply with the provisions of Table 4. 3.3 Ultrasonic flaw detection Ultrasonic flaw detection of steel shall be carried out in accordance with the relevant provisions of JB755. When the purchaser has other special requirements, the supply and demand parties shall negotiate separately. 3.4 4 Test methods and rules 4.1 Test methods Chemical analysis methods shall be carried out in accordance with GB223. Tensile tests shall be carried out in accordance with GB228. Room temperature impact tests shall be carried out in accordance with GB229 or GB2106. Low temperature and 4.4℃ impact tests shall be carried out in accordance with GB2106. Hardness tests shall be carried out in accordance with GB231. 4.2 Sampling rules Chemical composition analysis 4.2.1.1 For each furnace or each package of molten steel, an analysis sample shall be taken during the pouring process for chemical composition analysis. The results of the analysis of the method approved by the Ministry of Machinery and Electronics Industry on July 14, 1992 and implemented on July 1, 1993 shall be reported for steel ingots cast in multiple furnaces. JB/T 6400-1992 4.2.1.2 If the sample is lost or not suitable for chemical analysis, another replacement sample can be taken from the appropriate part of the ingot surface. 4.2.1.3 When the purchaser requires finished product analysis, a representative forging forged from each smelting furnace number or multiple-package cast ingot can be analyzed. The sample can be taken from the forging body or its extension. For discs or solid forgings, samples are taken at any point between half the radius and the diameter; for hollow forgings or ring forgings, samples are taken at half the wall thickness; the sample can also be taken from the broken mechanical properties sample. 4.2.2 Mechanical properties The sampling position and quantity of forgings shall be carried out in accordance with JB755. 5 Retest If any result of the mechanical properties test is unqualified, double samples shall be taken for retest. If one sample fails the retest, it can be reheat treated. After the heat treatment, a group of samples (1 tensile sample, 3 impact samples) are cut for testing. The number of reheat treatments shall not exceed 2 times (tempering times are not counted). 2 09Mn2VDl) 20MnMo 15MnMoV 20MnMoNb 32MnMoVB 35CrMe 12CrIMov 12Cr2Mo1 ICrSMo 20MnNiMo% 40CrNi2MoA 12Ni3MoV 1Cr18Ni9Ti Previous: 1) "D" in the steel grade means low temperature use: Mn 2) 15Mo is the conversion of German DIN 17175 15Me3 standard Chinese steel grade; 3) 20MnNiMo is the copper grade converted from American ASTMSA508C13, chemical composition Continued Table 1 Cu≤0.25 AI≥0.015 Nb 0.025~0.050 B0.005 (addition amount) Ca≤0.20 Ca≤0.10 Ti5× (C%0.02) -0.80 JB/T 6400-1992 JB/T6400-1992 20MnMo 15MnMoV 20MnMoNb 32MnMoVB 15CrMo 35CrMo 12Cr1MoV 12Cr2Mo1 ICr5Mo 20MnNiMo 40 CrNi2MoA 12Ni3Mov 1Cr18NigTi Previous: 1) "D" in the copper number indicates low-temperature steel: -1.60 2) 15Mo is the copper number converted from the German DIN1717515Me3 standard; 3) 20MnNiMo is the copper number converted from the American ASTMSA508C13, ≤0.035 Continued Table 1 There are 5 pages left to read. 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Continue to read the full text for free Users who read this document also read these documents 0.05 Nb 0.025~0.050 B 0.005 (addition amount) Ca≤0.20 Cu≤0.10 Ti5× (C%0.02) 0.80 Don't read it, download it directly 64001992 JB/T64001992 Base or maximum Specified range >0.05-0.10 >0.10-0.25 >0.25-0.55 >0.030-0.060 >0.90-2.10 >2.1010.00 >10.00-15.00 >15.0 020.00 Base or maximum Specified range >1.00-2.00 >2.00-5.30 >5.30-10.00 >0.20-0.40 >0.40-1.15 >0.10-0.25 >0.25-0.50 ≤650 ≥650 Permissible deviation value of finished product analysis exceeding the upper and lower limits specified in Table 2 >650-1 300 >650~1 300 >1 300-2 600 Continued Table 2 >1 300-2 00 Western areacm >2 600-5 200 >2 600-5 200 Note: The cross-sectional area refers to the maximum cross-sectional area of the rough forging (excluding the center hole); the maximum cross-sectional area of the forging; the maximum cross-sectional area of the copper bar. >5 200~10 300 >5 200~10 300 >10 300 >10 300 JB/T 6400-1992 JB/T 64001992 base or maximum specified range >1 .00-2.00 >2.00~-5.30 >5.30-10.00 >0.20-0.40 >0.40-1.15 >0.10-0.25 >0.25-0.50 ≤650 >650-1 300 Continued Table 2 >1 300-2 600 Hundred product cm >2 600-5 200 Note: The cross-sectional area refers to the maximum cross-sectional area of the rough-machined forging (excluding the center hole); the maximum cross-sectional area of the forging; the maximum cross-sectional area of the copper. Room temperature mechanical properties 09Mn2VD Sectional size (diameter or thickness》 ≤100 >100-300 >100-300 ≤ 100 >100-300 ≤100 >100-300 >100-300 >100-300 ≤100 >100~400 Heat treatment state Normalizing or normalizing + tempering Normalizing or normalizing + tempering Normalizing or normalizing + tempering Normalizing or normalizing + tempering Normalizing or normalizing + tempering Normalizing Big or normalizing + national fire normal or normalizing + tempering normalizing or normalizing + tempering ping fire + eye fire ping fire + eye fire zhang fire + dan fire normalizing + national fire jiao fire + national fire qin fire + moon fire normalizing + moon fire or pure fire + tempering normalizing or normalizing + national fire normalizing or normalizing + tempering normalizing or normalizing + dan fire normalizing + dan fire pure fire + national fire , (e 42) not less than >5 200~10 300 Ae (Akv) >10 300 109-156 103-156 103~156 110-170 110-17 0 110-170 156-217 121-187 143-187 179-225||t t | 76~197 JB/T 6400-1992 JB/T 6400-1992 09Mn2VD 20MmMo 15MnMoV 20MnMoNb 32MnMoVB 15CrMe 12Cr1MoV 12Cr2Mel 1 2Ni3MoV ICr5Me 20MnNiMo 40C rNi2MoA ICr18Ni9Ti Cross-section size (diameter or thickness) ≤100 >100~300 ≤100 >100-300 >100-300 ≤100 >100-300 >100300 ≤ 100 | ≤100 >100-300 ≤ 200 ≤100 >100~300 ≤100 Heat treatment state Normalizing or normalizing + national tempering Normalizing or normalizing + national tempering Normalizing or normalizing + national tempering Normalizing or normalizing + national tempering Normalizing or normalizing + national tempering Normalizing or normalizing + tempering Normalizing or normalizing + tempering Normalizing or normalizing + tempering Pinghuo + Rihuo Jinhuo + Danhuo Pinghuo + Danhuo Normalizing + Tonghuo Jiaohuo + Muhuo Qinhuo + Yuehuo Normalizing + Yuehuo Or Chunhuo + Yuehuo Normalizing or normalizing + tempering Normalizing or normalizing + tempering Normalizing or normalizing + Muhuo Normalizing + Muhuo Chunhuo + Tonghuo Heat treatment state Jinhuo+Qiehuo Jinhuo+Muhuo Normalizing or normalizing+tempering Normalizing+Danhuo Or Pinghuo+Guohuo Zhanghuo+Yuehuo Normalizing+Yuehuo Or Yanghuo+Huo Huo+Danhuo Yuehuo+Yuehuo Chunhuo+Muhuo Zhanghuo+Yuehuo Jinhuo+Muhuo Huo+Yuehuo||tt| |fire+moon fire Jiang fire+moon fire normal fire+fire or Ting fire+sun fire Zhang fire+dan fire Jiang fire+fire Ping fire+tong fire Jin fire+dan fire Ping fire+mu fire fire+dan fire normal fire+dan fire or Jin fire+mu fire Ping fire+tong fire solidification treatment Table 3 Mechanical properties at room temperature , (ea) not less than Continued Table 3 ,(e a2) not less than 550-725 550-725 (345) A (Akv) 109 ~156 103-156 103-156 110~170 110-170 110-170 156-217 121-187 143-187 179-225 156-2 07 121~187 162-217 149-217 217-255 116-179 120-180| |tt||116-179 116-179 176~197 154-217 149217|| tt||156-228 187228 168-228 163-241 187229 176229 168~229|| tt||170-255 116-179 116-179 197-269 18 7269 ≤170 ≤200 187228 156241 168-229 168-229 302- 375 302-375 for unblocking base 140 156-241 ≤190 JB/T 64001992 JB/T 64001992 20MmMo 15MnMoV 20MnMoNb 32MnMoVB 15CrMe 12Cr1MoV 12Cr2Mel| |tt||12Ni3MoV ICr5Me 20MnNiMo 40CrNi2MoA ICr18N i9Ti 20MnNiMo 20MnMo 20MnMoNb 09Mn2VD 12Ni3MoV Additional instructions: Cross-section size||tt| |(diameter or thickness) >100-300 >100300 >300500 >500-800 ≤300 ≤100||t t||>100300 ≤100 >100-300 ≤100 Heat treatment state Zhanghuo+Yuehuo Chunhuo+huo zhenghuo or zhenghuo+guohuo Chunhuo+yuehuo zhenghuo+yuehuo or yanghuo+yuehuo|| tt||Pinghuo+Muhuo Chunhuo+Muhuo Chunhuo+Muhuo Pinghuo+Yuehuo Zhanghuo+Danhuo|| tt||Chunda+Yueda Pinghuo+Yuehuo Jianghuo+Yuehuo Zhengda+Yuehuo or Pinghuo+Muhuo|| tt||Zhanghuo+Danhuo Jianghuo+Muhuo Chunhuo+Tonghuo Zhanghuo+Guohuo Jinhuo+Qiehuo|| tt||Huo+Danhuo Pingda+Yuehuo Solution treatment Continued Table 3 550-725 550-725| |tt||, (e a2) Not a kid JB/T6400-1992 Forging low temperature and 4.4℃ impact performance Test temperature This standard is provided by Mechanical and Electronic The lowest average value of a group of three samples Ake (An) 154-217 149-217 156-228 187228 168-228www.bzxz.net 163-241| |tt||187229 176-229 168-229 170~255 116179 116-179 197269 187269 ≤1%0 ≤200 187228 156241 168-229 168-229 302-375 302-375 As opening pad≤140 156-241 ≤190 For single sample Minimum value JB/T 64001992 20MnNiMo 20MnMo 20MnMoNb 09Mn2VD 12Ni3MoV Additional instructions: Test temperature||tt| |JB/T6400-1992 Low temperature and 4.4℃ impact properties of forgings The lowest average value of three samples in a group This standard is issued by Deyang Large Castings and Forgings Research Institute of the Ministry of Machinery and Electronics Industry This standard was drafted by the Deyang Large Castings and Forgings Research Institute of the Ministry of Machinery and Electronics Industry. The main drafter of this standard is Zeng Fanjiu. The minimum value of a single sample4℃ impact performance Test temperature This standard is provided by Mechanical Electronics The lowest average value of a group of three specimens Ake (An) 154-217 149-217 156-228 187228 168-228 163-241 187229 176-229 168-229 170~255 116179 116-179 197269 187269 ≤1%0 ≤200 187228 156241 168-229 168-229 302-375 302-375 As opening pad≤140 156-241 ≤190 Minimum value of a single sample JB/T 64001992 20MnNiMo 20MnMo 20MnMoNb 09Mn2VD 12Ni3MoV Additional notes: Test temperature JB/T6400-1992 Low temperature and 4.4℃ impact properties of forgings The lowest average value of three samples in a group This standard is proposed and managed by the Deyang Large Castings and Forgings Research Institute of the Ministry of Machinery and Electronics Industry. This standard is drafted by the Deyang Large Castings and Forgings Research Institute of the Ministry of Machinery and Electronics Industry. Zeng Fanjiu is the main drafter of this standard. The lowest value of a single sample4℃ impact performance Test temperature This standard is provided by Mechanical Electronics The lowest average value of a group of three specimens Ake (An) 154-217 149-217 156-228 187228 168-228 163-241 187229 176-229 168-229 170~255 116179 116-179 197269 187269 ≤1%0 ≤200 187228 156241 168-229 168-229 302-375 302-375 As opening gasket≤140 156-241 ≤190 Minimum value of a single sample JB/T 64001992 20MnNiMo 20MnMo 20MnMoNb 09Mn2VD 12Ni3MoV Additional notes: Test temperature JB/T6400-1992 Low temperature and 4.4℃ impact properties of forgings The lowest average value of three samples in a group This standard is proposed and managed by the Deyang Large Castings and Forgings Research Institute of the Ministry of Machinery and Electronics Industry. This standard is drafted by the Deyang Large Castings and Forgings Research Institute of the Ministry of Machinery and Electronics Industry. Zeng Fanjiu is the main drafter of this standard. The lowest value of a single sample Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.