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JB/T 5102-1999 Coordinate type gas cutting machine

Basic Information

Standard ID: JB/T 5102-1999

Standard Name: Coordinate type gas cutting machine

Chinese Name: 座标式气割机

Standard category:Machinery Industry Standard (JB)

state:in force

Date of Release1999-06-24

Date of Implementation:2000-01-01

standard classification number

Standard ICS number:Mechanical Manufacturing >> 25.160 Welding, brazing and low-temperature welding

Standard Classification Number:Machinery>>Processing Technology>>J33 Welding and Cutting

associated standards

alternative situation:JB/T 5102-1991

Procurement status:ISO 8206-1991,EQV

Publication information

other information

Focal point unit:National Welding Standardization Technical Committee

Introduction to standards:

JB/T 5102-1999 JB/T 5102-1999 Coordinate Type Gas Cutting Machine JB/T5102-1999 Standard Download Decompression Password: www.bzxz.net

Some standard content:

ICS25.160
Machinery Industry Standard of the People's Republic of China
JB/T5102-1999
eqyIs08206—1991
Coordinate type gas cutting machine
Coordinate type gas cutting machinePublished on 1999-06-24
JB/T 5102-1999
National Bureau of Machinery Industry
Implementation on 2000-01-01
JB/T5102-1999
This standard is equivalent to ISO8206-1991 "Test of Repeatability and Working Performance of Coordinate Type Gas Cutting Machine". This standard is a revision of JB/T5102-91. Compared with the original standard, the main changes are as follows: the detailed operation method and data requirements for the marking inspection of the specified graphics (the original comprehensive graphics have been changed) have been added, and two speed requirements have been given:
- The inspection of the verticality and tracking accuracy of the up and down movement trajectory of the cutting torch has been added: the standard content has been added, that is, the circuit, gas line interface and dangerous parts require obvious signs: the random file clause has been added:
The warranty period clause has been added.
This standard replaces JB/T5102-91 from the date of implementation. This standard is proposed and managed by the National Welding Standardization Technical Committee. The main drafting units of this standard are: Harbin Welding Research Institute, Shanghai Isa Hancock Co., Ltd., Harbin Electric Co., Ltd. Mechanical and Electronic Equipment Branch, Shenzhen Bolichang CNC Cutting Co., Ltd., Baotou Northern Electromechanical Equipment Manufacturing Co., Ltd., Wuxi Hualian Welding and Cutting Equipment Factory.
The main drafters of this standard are: Wen Dehui, Li Naijian, Zhu Baofa, Cao Aiguo, Chen Shuqing, Wu Qing.
Standard of the Machinery Industry of the People's Republic of China
Standard of the Machinery Industry of the People's Republic of China
Coordinate type gas cutting machine
Coordinate type gas cutting madhineJB/T5102-1999
eqvISO 82061991
Replaces JBT5102-91
This standard specifies the classification, model, basic parameters, technical requirements and inspection methods of coordinate type gas cutting machine. This standard is applicable to fixed straight-type gas cutting machine, photoelectric tracking gas cutting machine and CNC gas cutting machine. Cited standards
The provisions contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard is published, the versions shown are valid. All standards will be revised, and parties using this standard should explore the possibility of using the latest version of the following standards. GB/T 5226.1—1996
JB/T5101—1991
Electrical equipment of industrial machinery
Part 1: General technical conditions
Cutting torch for gas cutting machine
Coordinate type gas cutting machine
coordinate type gas cutting machineGas cutting machine in which the cutting torch moves along the longitudinal guide rail and the transverse guide rail separately or the cutting torch makes a combined movement on the longitudinal and transverse guide rails. Straight gas cutting machinestraightgascuttingmachineGas cutting machine in which the cutting torch moves along the longitudinal or transverse guide rails separately. Photoelectric tracking gas cutting machinephoto-clectrictracinggascuttingmachineGas cutting machine in which the cutting torch moves proportionally to the trajectory tracked by a photoelectric sensorInumerical control gascuttingmachineCNC gas cutting machine
Gas cutting machine in which the movement trajectory of the cutting torch is controlled in the form of digital instructions. 4 Classification
Coordinate gas cutting machines are divided into straight-moving gas cutting machines, photoelectric tracking gas cutting machines and CNC gas cutting according to the cutting torch movement form and control method. The models of coordinate gas cutting machines are composed of Chinese pinyin letters, Roman numerals and Arabic numerals. The meanings of letters and numbers are as follows: 4.2
G—Indicates gas cutting machine:
Type code:
S——Indicates CNC type:
Z——Indicates straight-moving type:
D—Indicates photoelectric tracking type:
When the above types are combined, the above symbols can be used to synthesize, such as S/D. Drive type code:
Approved by the State Machinery Industry Bureau on June 24, 1999, and implemented on January 1, 2000
JB/T51021999
---Indicates that the longitudinal movement of the gas cutting machine is a single-sided drive type, and the code can be omitted: I---Indicates that the longitudinal movement of the gas cutting machine is a double-sided drive type, and the code cannot be omitted. The model representation method is as follows:
Basic parameters
The manufacturer marks the characteristic parameters by itself
Additional other cutting energy codes, D: plasma: J: laser The nominal value of the guide rail spacing, mm
Drive type code
Type code
Gas cutting machine code
Gas cutting machine guide rail priority spacing series is shown in Table 1, and the track gauge not listed in the table increases according to the R20 series. Table 1
Straight-type gas cutting machine
CNC gas cutting machine
Photoelectric tracking gas cutting machine
Guide rail spacing series
Guide rail spacing series
5000:5600;6300:71008000:
2800;3150;3550;4000;4500:5
2240;2500:2
600;630710;800;900;1000:1120;1250:1400;1600;1800The guide rail spacing of the gas cutting machine can also be agreed upon by both parties. Technical requirements
Installation accuracy of guide rail
The tolerance of the straightness of the side of the main guide rail is 0.4mm/10000mm. 6.1.2 The tolerance of the straightness of the processed soft side of the auxiliary guide is 1m/20000mm, and the tolerance of the straightness of the side of the unprocessed auxiliary guide is 6mm/2000mm. 3 The tolerance of the parallelism between the longitudinal rail surface of the main rail and the auxiliary guide and the horizontal plane (hereinafter referred to as the horizontal accuracy) is 0.2/1000mm, and the tolerance of the horizontal accuracy within the length of 50000mm6.1.3
is 2mm.
6.1.4 The tolerance of the horizontal accuracy of the transverse rail surface of the main rail is 0.1mm/1000mm. The tolerance of the horizontal accuracy of the transverse rail surface of the auxiliary guide is 0.2/1000mm. 5 When the gauge of the main rail and the auxiliary guide is less than or equal to 10000mm, the tolerance of the flatness of the two rail surfaces is 1mm; when the gauge is greater than 10000mm6.1. 5
, the tolerance of the flatness of the two rail surfaces is 2mm. 6 Within the entire guide rail length range, the parallelism tolerance between the main guide and the side of the auxiliary guide is 4mm6.1. 6
Rated stroke size
Rated stroke size includes the torch height adjustment stroke, effective cutting width and effective cutting length. 6.2. 1
The torch height adjustment stroke should be greater than the rated stroke by 3mm. The effective cutting width should be greater than the rated cutting width by 10mm. The effective cutting length should be greater than the rated cutting length by 20mm. 6.3 Working accuracy
JB/T51021999
6.3.1 When the photoelectric tracking gas cutting machine is cut with the kerf compensation of 0 and the profiling ratio of 1:1, the profiling accuracy tolerance is ±0.4mm, and the tolerance at the corner is ±0.8mm. When the kerf compensation of the photoelectric tracking gas cutting machine is 0 and the enlarged figure is drawn, the profiling accuracy tolerance is ±1.5mm. 6.3.2
The motion accuracy of the cutting torch of the CNC gas cutting machine shall be inspected according to the specified graphics and meet the requirements of Table 2. Table 2 Inspection requirements for the specified graphics of CNC gas cutting machines Items
Intersection offset
Straightness
Diagonal difference
Single-side drive
1000mmmin
Double-side drive
6000mm.min
The specified speed is 1000mm/min, and the calibrated speed is 6000mm/min Note:
The intersection of more than three lines
The corner is the focus
6.3.4 The photoelectric tracking and straight-moving gas cutting machines shall draw a square with the rated cutting width (when it is greater than or equal to 3000mm, it shall be 3000mm), and the allowable difference between the two diagonals shall be 0.5mm. 6.3.5 The verticality of the up and down movement trajectory of the cutting torch of the CNC gas cutting machine shall be inspected according to the specified inspection method, and the tolerance of the dial indicator reading is 0.2mm. 6.3.6 The tracking accuracy of the up and down movement trajectory of the cutting torch of the CNC gas cutting machine shall be inspected according to the specified inspection method, and the tolerance of the dial indicator reading is 1mm6.3.7 The tolerance of the straightness of the marking of the straight-line gas cutting machine is 0.4mm/10000mm. 6.3.8 The verticality of the longitudinal and transverse movement of the cutting torch of a straight-type gas cutting machine shall be inspected by drawing a square according to the rated cutting width. If the rated cutting width is equal to or greater than 4000mm, a square of 4000mm×4000mm shall be drawn, and the diagonal error tolerance is 2mm. 6.3.9 When the photoelectric tracking type and CNC type gas cutting machine cuts the parts with 30° angle graphics, and the straight-type gas cutting machine cuts the straight slit, the cutting depth of the cutting surface shall be less than or equal to 80μm.
The gas circuit shall be able to ensure the gas supply flow and gas supply pressure of the rated cutting thickness. The air tightness of the cutting torch and gas circuit equipped with the gas cutting machine shall comply with the requirements of JB/T5101 6.4. 2
6.5 Electrical control
6.5.1 The control circuit shall be subjected to insulation test and shall comply with the requirements of 20.3 in GBT5226.1-1996. 6.5. 2
When the network voltage fluctuates by ±10%, the change rate of the cutting torch running speed shall be less than or equal to ±10%7
Testing method
Testing of guide rail installation accuracy
7.1.1 The straightness of the side of the main guide and the auxiliary guide shall be tested as shown in Figure 1. After the Φ0.5mm steel wire is tightened at both ends of the guide rail, the steel wire is adjusted so that the distance between the side of the guide rail and the steel wire is consistent, and the straightness is measured with an adjustment pin and a feeler gauge or a reading microscope at every 1000mm as a measuring point. The straightness shall meet the requirements of 6.1.1 and 6.1.2. There are 4 pages left to read. Do you want to continue reading? This document was shared by doc8t1ck8 on 2010-07-08JB/T5102-1999
Testing of guide rail straightness
7.1.2 The horizontal accuracy of the main guide and the auxiliary guide shall be tested as shown in Figure 2. The level with an accuracy of 0.05mm/1000mm shall be checked longitudinally and transversely at intervals of 1000mm. The horizontal accuracy shall meet the requirements of 6.1.3 and 6.1.4. Figure 2 Inspection of horizontal accuracy of guide rails
7.1.3 The flatness of the main guide and the auxiliary guide rail surface shall be inspected with a theodolite with a horizontal accuracy of ≤ 2”. The two ends and six points in the middle of the guide rail shall be inspected. The flatness shall meet the requirements of 6.1.5. 7.1.4 The parallelism between the sides of the main guide and the auxiliary guide rail shall be inspected as shown in Figure 3. The two ends and three parts in the middle of the guide rail shall be measured with the same steel tape measure at a tensile force of 10N. The parallelism shall meet the requirements of 6.1.6. Work
Figure 3 Inspection of parallelism of the side of the guide rail
2 Inspection of working accuracy
7.2.1 The photoelectric tracking gas cutting machine shall cut 25 mm in both positive and negative directions at three speeds: 300 mm/min, 1/2 rated maximum cutting speed and rated maximum cutting speed. 0mm×250mm, or 500mm×500mm or 1000mm×1000mm square; measure the actual marking size and compare it with the sample size and meet the requirements of 6.3.1 and 6.3.2. 7.2.2 When the CNC gas cutting machine marks the cutting torch movement accuracy according to the specified pattern (see Figure 4), the following points should be noted and the requirements of Table 2 should be met:
Specified pattern for marking CNC gas cutting machine
JB/T5102-1999
a) One side of the outer square is consistent with the longitudinal movement direction of the gas cutting machine torch; b) The line segment shall not be divided to mark;
c) The inner square and the star with 8 vertices that form a 45° angle with the outer square must be drawn in one stroke; d) The inner square that forms a 45° angle with the outer square must be drawn in one stroke; The inscribed circle should be drawn in one stroke clockwise; e) the other circle should be drawn counterclockwise.
7.2.3 The verticality of the longitudinal and transverse movement trajectories of the cutting torch of straight-moving gas cutting machines and photoelectric tracking gas cutting machines shall be checked according to the method in Figure 5. Photoelectric tracking gas cutting machines are allowed to mark lines manually, and the difference between the two measured diagonal lines △cFa-αl shall meet the requirements of 6.3.4. 90
Verification of the verticality of the longitudinal and transverse movement trajectories of the cutting torch 7.2.4 The verticality of the up and down movement trajectories of the cutting torch of a CNC gas cutting machine shall be as shown in Figure 6. Install a dial indicator at the clamping position of the cutting torch, place a cylinder with an outer diameter of 70mm on a horizontal platform (the generatrix of the cylinder is perpendicular to the end face), press the dial indicator contact on the generatrix of the cylinder, move up and down 50mm, and read the maximum difference of the dial indicator. Meet the requirements of 6.3.5. 1 - a dial indicator; 2 - the clamping part of the cutting torch; 3 - a cylinder Figure 6 Inspection of the verticality of the vertical movement trajectory of the cutting torch 7.2.5 Inspection of the vertical movement tracking accuracy of the cutting torch As shown in Figure 7, on an inclined flat plate, at the rated maximum cutting speed, make the height detector move in a circle with a diameter of 500mm, read the maximum difference and compare it with the theoretical difference, it should meet the requirements of 6.3.6 1000
1 - cutting torch; 2 - cutting torch seat: 3 - dial indicator stand: 4 - dial indicator Figure 7 Inspection of the vertical movement tracking accuracy of the cutting torch
JB/T5102-1999
7.2.6 Straight-type gas cutting machine draws a straight line at 1/3, 1/2 and the maximum cutting speed, and the measured straightness should meet the requirements of 6.3.7.
7.2.7 For a straight-line gas cutting machine, use a marking pen to mark two parallel long lines in the longitudinal direction according to the maximum working width. Use a compass with a radius of at least 3m to draw two perpendicular lines with equal spacing to the width on the two long lines to form a square. Measure the two diagonals, and the calculated absolute value should meet the requirements of 63.8. 7.2.8 The plate thickness range of the photoelectric tracking and CNC gas cutting machines for cutting low-carbon steel samples is 16-20mm. Cut out a pattern with a 30° angle as shown in Figure 8. After cutting, the cut surface of the sample should meet the requirements of 6.3.9, 30
Cutting surface quality inspection pattern
8 Acceptance rules
Before leaving the factory, each coordinate gas cutting machine should be inspected item by item, and can only leave the factory after passing the inspection. 8.2 During the user acceptance, after installation at the installation site specified by the user, various data and performance can be inspected or sampled according to the standards and user agreement, and the user shall supervise on site. The following methods can be used for acceptance: a) Users can accept according to the inspection report issued by the relevant testing agency; b) Users can entrust the relevant testing agency to accept on their behalf. Marking, packaging, storage
9.1 The gas circuit, circuit interface and dangerous parts of the coordinate gas cutting machine should be clearly marked; the label should indicate the model, name, factory date, factory self-number, main technical parameters, factory name and address, etc. 9.2 When packing the coordinate gas cutting machine (including accessories and spare parts), anti-vibration, fixing and rainproof measures should be taken to meet the requirements of transportation and outdoor storage.
The technical documents provided with the gas cutting machine should at least include: 9.3
a) Packing list;
b) The factory acceptance certificate of the machine;
c) Factory acceptance report;
d) Instructions for use and maintenance and related documents and drawings; e) Product warranty certificate.
Storage environment should be dry and ventilated, and no corrosive and flammable gases are allowed.
Mechanical Industry Standard of the People's Republic of China
Standard Gas Cutting Machine
JB/T 51(21999
Published and distributed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry Printed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry (No. 2, Shouti South Road, Beijing
Postal Code 100044)
Sheet 3/4 Words 14,000
Format 880X1230
First edition in September 1999
First printing in September 1999
Print 1-500
Price 10.00 yuan05mm/1000mm level instrument shall be used to inspect the longitudinal and transverse directions at intervals of 1000mm, and the horizontal accuracy shall meet the requirements of 6.1.3 and 6.1.4. Figure 2 Inspection of horizontal accuracy of guide rails
7.1.3 The flatness of the main guide and auxiliary guide rail surfaces shall be inspected with a theodolite with a horizontal accuracy of ≤ 2”. The two ends and six points in the middle of the guide rail shall be inspected, and the flatness shall meet the requirements of 6.1.5. 7.1.4 The parallelism between the sides of the main guide and the auxiliary guide rail shall be inspected as shown in Figure 3. The two ends and three middle parts of the guide rail shall be measured with the same steel tape measure at a tensile force of 10N, and the parallelism shall meet the requirements of 6.1.6. Work
Figure 3 Inspection of parallelism of the side of the guide rail
2 Inspection of working accuracy
7.2.1 The photoelectric tracking gas cutting machine shall cut 25 mm in both positive and negative directions at three speeds: 300 mm/min, 1/2 rated maximum cutting speed, and rated maximum cutting speed. 0mm×250mm, or 500mm×500mm or 1000mm×1000mm square; measure the actual marking size and compare it with the sample size and meet the requirements of 6.3.1 and 6.3.2. 7.2.2 When the CNC gas cutting machine marks the cutting torch movement accuracy according to the specified pattern (see Figure 4), the following points should be noted and the requirements of Table 2 should be met:
Specified pattern for marking CNC gas cutting machine
JB/T5102-1999
a) One side of the outer square is consistent with the longitudinal movement direction of the gas cutting machine torch; b) The line segment shall not be divided to mark;
c) The inner square and the star with 8 vertices that form a 45° angle with the outer square must be drawn in one stroke; d) The inner square that forms a 45° angle with the outer square must be drawn in one stroke; The inscribed circle should be drawn in one stroke clockwise; e) the other circle should be drawn counterclockwise.
7.2.3 The verticality of the longitudinal and transverse movement trajectories of the cutting torch of straight-moving gas cutting machines and photoelectric tracking gas cutting machines shall be checked according to the method in Figure 5. Photoelectric tracking gas cutting machines are allowed to mark lines manually, and the difference between the two measured diagonal lines △cFa-αl shall meet the requirements of 6.3.4. 90
Verification of the verticality of the longitudinal and transverse movement trajectories of the cutting torch 7.2.4 The verticality of the up and down movement trajectories of the cutting torch of a CNC gas cutting machine shall be as shown in Figure 6. Install a dial indicator at the clamping position of the cutting torch, place a cylinder with an outer diameter of 70mm on a horizontal platform (the generatrix of the cylinder is perpendicular to the end face), press the dial indicator contact on the generatrix of the cylinder, move up and down 50mm, and read the maximum difference of the dial indicator. Meet the requirements of 6.3.5. 1 - a dial indicator; 2 - the clamping part of the cutting torch; 3 - a cylinder Figure 6 Inspection of the verticality of the vertical movement trajectory of the cutting torch 7.2.5 Inspection of the vertical movement tracking accuracy of the cutting torch As shown in Figure 7, on an inclined flat plate, at the rated maximum cutting speed, make the height detector move in a circle with a diameter of 500mm, read the maximum difference and compare it with the theoretical difference, it should meet the requirements of 6.3.6 1000
1 - cutting torch; 2 - cutting torch seat: 3 - dial indicator stand: 4 - dial indicator Figure 7 Inspection of the vertical movement tracking accuracy of the cutting torch
JB/T5102-1999
7.2.6 Straight-type gas cutting machine draws a straight line at 1/3, 1/2 and the maximum cutting speed, and the measured straightness should meet the requirements of 6.3.7.
7.2.7 For a straight-line gas cutting machine, use a marking pen to mark two parallel long lines in the longitudinal direction according to the maximum working width. Use a compass with a radius of at least 3m to draw two perpendicular lines with equal spacing to the width on the two long lines to form a square. Measure the two diagonals, and the calculated absolute value should meet the requirements of 63.8. 7.2.8 The plate thickness range of the photoelectric tracking and CNC gas cutting machines for cutting low-carbon steel samples is 16-20mm. Cut out a pattern with a 30° angle as shown in Figure 8. After cutting, the cut surface of the sample should meet the requirements of 6.3.9, 30
Cutting surface quality inspection pattern
8 Acceptance rules
Before leaving the factory, each coordinate gas cutting machine should be inspected item by item, and can only leave the factory after passing the inspection. 8.2 During the user acceptance, after installation at the installation site specified by the user, various data and performance can be inspected or sampled according to the standards and user agreement, and the user shall supervise on site. The following methods can be used for acceptance: a) Users can accept according to the inspection report issued by the relevant testing agency; b) Users can entrust the relevant testing agency to accept on their behalf. Marking, packaging, storage
9.1 The gas circuit, circuit interface and dangerous parts of the coordinate gas cutting machine should be clearly marked; the label should indicate the model, name, factory date, factory self-number, main technical parameters, factory name and address, etc. 9.2 When packing the coordinate gas cutting machine (including accessories and spare parts), anti-vibration, fixing and rainproof measures should be taken to meet the requirements of transportation and outdoor storage.
The technical documents provided with the gas cutting machine should at least include: 9.3
a) Packing list;bzxZ.net
b) The factory acceptance certificate of the machine;
c) Factory acceptance report;
d) Instructions for use and maintenance and related documents and drawings; e) Product warranty certificate.
Storage environment should be dry and ventilated, and no corrosive and flammable gases are allowed.
Mechanical Industry Standard of the People's Republic of China
Standard Gas Cutting Machine
JB/T 51(21999
Published and distributed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry Printed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry (No. 2, Shouti South Road, Beijing
Postal Code 100044)
Sheet 3/4 Words 14,000
Format 880X1230
First edition in September 1999
First printing in September 1999
Print 1-500
Price 10.00 yuan05mm/1000mm level instrument shall be used to inspect the longitudinal and transverse directions at intervals of 1000mm, and the horizontal accuracy shall meet the requirements of 6.1.3 and 6.1.4. Figure 2 Inspection of horizontal accuracy of guide rails
7.1.3 The flatness of the main guide and auxiliary guide rail surfaces shall be inspected with a theodolite with a horizontal accuracy of ≤ 2”. The two ends and six points in the middle of the guide rail shall be inspected, and the flatness shall meet the requirements of 6.1.5. 7.1.4 The parallelism between the sides of the main guide and the auxiliary guide rail shall be inspected as shown in Figure 3. The two ends and three middle parts of the guide rail shall be measured with the same steel tape measure at a tensile force of 10N, and the parallelism shall meet the requirements of 6.1.6. Work
Figure 3 Inspection of parallelism of the side of the guide rail
2 Inspection of working accuracy
7.2.1 The photoelectric tracking gas cutting machine shall cut 25 mm in both positive and negative directions at three speeds: 300 mm/min, 1/2 rated maximum cutting speed, and rated maximum cutting speed. 0mm×250mm, or 500mm×500mm or 1000mm×1000mm square; measure the actual marking size and compare it with the sample size and meet the requirements of 6.3.1 and 6.3.2. 7.2.2 When the CNC gas cutting machine marks the cutting torch movement accuracy according to the specified pattern (see Figure 4), the following points should be noted and the requirements of Table 2 should be met:
Specified pattern for marking CNC gas cutting machine
JB/T5102-1999
a) One side of the outer square is consistent with the longitudinal movement direction of the gas cutting machine torch; b) The line segment shall not be divided to mark;
c) The inner square and the star with 8 vertices that form a 45° angle with the outer square must be drawn in one stroke; d) The inner square that forms a 45° angle with the outer square must be drawn in one stroke; The inscribed circle should be drawn in one stroke clockwise; e) the other circle should be drawn counterclockwise.
7.2.3 The verticality of the longitudinal and transverse movement trajectories of the cutting torch of straight-moving gas cutting machines and photoelectric tracking gas cutting machines shall be checked according to the method in Figure 5. Photoelectric tracking gas cutting machines are allowed to mark lines manually, and the difference between the two measured diagonal lines △cFa-αl shall meet the requirements of 6.3.4. 90
Verification of the verticality of the longitudinal and transverse movement trajectories of the cutting torch 7.2.4 The verticality of the up and down movement trajectories of the cutting torch of a CNC gas cutting machine shall be as shown in Figure 6. Install a dial indicator at the clamping position of the cutting torch, place a cylinder with an outer diameter of 70mm on a horizontal platform (the generatrix of the cylinder is perpendicular to the end face), press the dial indicator contact on the generatrix of the cylinder, move up and down 50mm, and read the maximum difference of the dial indicator. Meet the requirements of 6.3.5. 1 - a dial indicator; 2 - the clamping part of the cutting torch; 3 - a cylinder Figure 6 Inspection of the verticality of the vertical movement trajectory of the cutting torch 7.2.5 Inspection of the vertical movement tracking accuracy of the cutting torch As shown in Figure 7, on an inclined flat plate, at the rated maximum cutting speed, make the height detector move in a circle with a diameter of 500mm, read the maximum difference and compare it with the theoretical difference, it should meet the requirements of 6.3.6 1000
1 - cutting torch; 2 - cutting torch seat: 3 - dial indicator stand: 4 - dial indicator Figure 7 Inspection of the vertical movement tracking accuracy of the cutting torch
JB/T5102-1999
7.2.6 Straight-type gas cutting machine draws a straight line at 1/3, 1/2 and the maximum cutting speed, and the measured straightness should meet the requirements of 6.3.7.
7.2.7 For a straight-line gas cutting machine, use a marking pen to mark two parallel long lines in the longitudinal direction according to the maximum working width. Use a compass with a radius of at least 3m to draw two perpendicular lines with equal spacing to the width on the two long lines to form a square. Measure the two diagonals, and the calculated absolute value should meet the requirements of 63.8. 7.2.8 The plate thickness range of the photoelectric tracking and CNC gas cutting machines for cutting low-carbon steel samples is 16-20mm. Cut out a pattern with a 30° angle as shown in Figure 8. After cutting, the cut surface of the sample should meet the requirements of 6.3.9, 30
Cutting surface quality inspection pattern
8 Acceptance rules
Before leaving the factory, each coordinate gas cutting machine should be inspected item by item, and can only leave the factory after passing the inspection. 8.2 During the user acceptance, after installation at the installation site specified by the user, various data and performance can be inspected or sampled according to the standards and user agreement, and the user shall supervise on site. The following methods can be used for acceptance: a) Users can accept according to the inspection report issued by the relevant testing agency; b) Users can entrust the relevant testing agency to accept on their behalf. Marking, packaging, storage
9.1 The gas circuit, circuit interface and dangerous parts of the coordinate gas cutting machine should be clearly marked; the label should indicate the model, name, factory date, factory self-number, main technical parameters, factory name and address, etc. 9.2 When packing the coordinate gas cutting machine (including accessories and spare parts), anti-vibration, fixing and rainproof measures should be taken to meet the requirements of transportation and outdoor storage.
The technical documents provided with the gas cutting machine should at least include: 9.3
a) Packing list;
b) The factory acceptance certificate of the machine;
c) Factory acceptance report;
d) Instructions for use and maintenance and related documents and drawings; e) Product warranty certificate.
Storage environment should be dry and ventilated, and no corrosive and flammable gases are allowed.
Mechanical Industry Standard of the People's Republic of China
Standard Gas Cutting Machine
JB/T 51(21999
Published and distributed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry Printed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry (No. 2, Shouti South Road, Beijing
Postal Code 100044)
Sheet 3/4 Words 14,000
Format 880X1230
First edition in September 1999
First printing in September 1999
Print 1-500
Price 10.00 yuan7 For straight-line gas cutting machines, use a marking pen to mark two parallel long lines in the longitudinal direction according to the maximum working width. Use a compass with a radius of at least 3m to draw two perpendicular lines with equal spacing to the width on the two long lines to form a square. Measure the two diagonals, and the calculated absolute value should meet the requirements of 63.8. 7.2.8 The plate thickness range of low-carbon steel samples cut by photoelectric tracking and CNC gas cutting machines is 16-20mm. Cut out a figure with a 30° angle as shown in Figure 8. After cutting, the cut surface of the sample should meet the requirements of 6.3.9, 30
Cutting surface quality inspection figure
8 Acceptance rules
Before leaving the factory, each coordinate gas cutting machine should be inspected item by item, and can only leave the factory after passing the inspection. 8.2 During user acceptance, after installation at the installation site specified by the user, various data and performance can be inspected or sampled according to the standards and user agreement, and the user shall supervise on-site. The following methods can be used for acceptance: a) Users can accept according to the inspection report issued by the relevant testing agency; b) Users can entrust the relevant testing agency to accept on their behalf. Marking, packaging, storage
9.1 The gas circuit, circuit interface and dangerous parts of the coordinate gas cutting machine should be clearly marked; the label should indicate the model, name, factory date, factory self-number, main technical parameters, factory name and address, etc. 9.2 When packing the coordinate gas cutting machine (including accessories and spare parts), anti-vibration, fixing and rainproof measures should be taken to meet the requirements of transportation and outdoor storage.
The technical documents provided with the gas cutting machine should at least include: 9.3
a) Packing list;
b) The factory acceptance certificate of the machine;
c) Factory acceptance report;
d) Instructions for use and maintenance and related documents and drawings; e) Product warranty certificate.
Storage environment should be dry and ventilated, and no corrosive and flammable gases are allowed.
Mechanical Industry Standard of the People's Republic of China
Standard Gas Cutting Machine
JB/T 51(21999
Published and distributed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry Printed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry (No. 2, Shouti South Road, Beijing
Postal Code 100044)
Sheet 3/4 Words 14,000
Format 880X1230
First edition in September 1999
First printing in September 1999
Print 1-500
Price 10.00 yuan7 For straight-line gas cutting machines, use a marking pen to mark two parallel long lines in the longitudinal direction according to the maximum working width. Use a compass with a radius of at least 3m to draw two perpendicular lines with equal spacing to the width on the two long lines to form a square. Measure the two diagonals, and the calculated absolute value should meet the requirements of 63.8. 7.2.8 The plate thickness range of low-carbon steel samples cut by photoelectric tracking and CNC gas cutting machines is 16-20mm. Cut out a figure with a 30° angle as shown in Figure 8. After cutting, the cut surface of the sample should meet the requirements of 6.3.9, 30
Cutting surface quality inspection figure
8 Acceptance rules
Before leaving the factory, each coordinate gas cutting machine should be inspected item by item, and can only leave the factory after passing the inspection. 8.2 During user acceptance, after installation at the installation site specified by the user, various data and performance can be inspected or sampled according to the standards and user agreement, and the user shall supervise on-site. The following methods can be used for acceptance: a) Users can accept according to the inspection report issued by the relevant testing agency; b) Users can entrust the relevant testing agency to accept on their behalf. Marking, packaging, storage
9.1 The gas circuit, circuit interface and dangerous parts of the coordinate gas cutting machine should be clearly marked; the label should indicate the model, name, factory date, factory self-number, main technical parameters, factory name and address, etc. 9.2 When packing the coordinate gas cutting machine (including accessories and spare parts), anti-vibration, fixing and rainproof measures should be taken to meet the requirements of transportation and outdoor storage.
The technical documents provided with the gas cutting machine should at least include: 9.3
a) Packing list;
b) The factory acceptance certificate of the machine;
c) Factory acceptance report;
d) Instructions for use and maintenance and related documents and drawings; e) Product warranty certificate.
Storage environment should be dry and ventilated, and no corrosive and flammable gases are allowed.
Mechanical Industry Standard of the People's Republic of China
Standard Gas Cutting Machine
JB/T 51(21999
Published and distributed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry Printed by the Machinery Standardization Research Institute of the Ministry of Machinery Industry (No. 2, Shouti South Road, Beijing
Postal Code 100044)
Sheet 3/4 Words 14,000
Format 880X1230
First edition in September 1999
First printing in September 1999
Print 1-500
Price 10.00 yuan
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