Some standard content:
ICS29.160.30
Machinery Industry Standard of the People's Republic of China
JB/T5800—2002
Replaces JB/T5800—1991
Specification for series YH(IP23)three-phase asynchronous motor for marine use (frame size 160～315)
Specification for series YH(IP23)three-phase asynchronous motor inships(Framesize160to315)
2002-12-27Release
2003-04-01Issued
The State Economic and Trade Commission of the People's Republic of ChinaIssuedForeword
Normative reference documents
Types, basic parameters and dimensions
Technical requirements
Test methods.
Mechanical inspection,
Turn-to-turn insulation test
Determination of noise and vibration
Moisture resistance test
Mold growth test,
Salt spray test
Enclosure protection test
Tilt test
Power frequency and electric Test and inspection rules for terminal voltage changes
Product qualification procedures
Inspection classification
Factory inspection,
Type inspection
Number of samples for type inspection
Sampling inspection rules,
7 Marking, packaging, transportation and storage
Marking,
Transportation and storage
Warranty period
JB/T5800--2002
JB/T5800—2002
Foreword
This standard is a revision of JB/T58001991 "Technical Conditions for YH Series (IP23) Marine Three-Phase Asynchronous Motors (Frame Size 160~315)".
Compared with JB/T5800-1991, the main changes of this standard are as follows: The writing format is in accordance with GB/T1.1-2000 and GB/T1.2-2002. This standard adds technical indicators for motors with fans and motors with rated voltage of 440V and rated frequency of 60Hz. According to the actual manufacturing and use conditions, the guaranteed value of the ratio of the motor's stall torque to the rated torque and the noise value of the A-weighted sound power level measured at no-load are modified. According to the provisions of GB/T4772.1-1999, the motor installation dimension A/2 is deleted. According to the provisions of GB10068-2000, the vibration limit of the motor is modified. According to the provisions of GB755-2000, the tolerance of the guaranteed value of some parameters of the motor is supplemented. According to the provisions of China Classification Society's "Steel Seagoing Ship Classification and Construction Rules" (2001), the ambient temperature, inclination and temperature rise limit of the motor are modified.
This standard adjusts the order of some clauses of the original standard. This standard replaces JB/T58001991.
This standard is proposed by China Machinery Industry Federation. This standard is under the jurisdiction of Shanghai Electric Science Research Institute. This standard is drafted by Shanghai Electric Science Research Institute, and Dezhou Hengli Motor Co., Ltd., Jiangsu Yuandong Motor Manufacturing Co., Ltd., and Jieyang Motor Factory of Guangdong Province participated in the drafting. The main drafters of this standard are Zhang Liangji and Ma Junpu. This standard was first issued in October 1991. JB/T5800-2002
Technical conditions for YH series (IP23) marine three-phase asynchronous motors (frame size 160~315) 1 Scope
This standard specifies the type, basic parameters, technical requirements, test methods, inspection rules, and marking, packaging and transportation requirements of YH series (IP23) marine three-phase asynchronous motors (hereinafter referred to as motors). This standard applies to YH series (IP23) three-phase asynchronous motors (frame number 160315) used to drive pumps, ventilation machinery, separators, hydraulic machinery, steering gear and other auxiliary equipment on ships. 2 Normative references
The clauses in the following documents become clauses of this standard through reference in this standard. For all dated references, all subsequent amendments (excluding errata) or revisions are not applicable to this standard. However, parties to an agreement based on this standard are encouraged to study whether the latest versions of these documents can be used. For all undated references, the latest version is applicable to this standard. GB/T19[—2000 Pictorial symbols for packaging, storage and transportation (eqvISO780:1997) Motor structure and installation type code (negIEC60034-7:1972) GB/T997—1981
GB/T1032-1985 Test methods for three-phase asynchronous motors GB/T1958-1980 Regulations for shape and position tolerance detection GB/T1993-1993 Cooling methods for rotating electrical machines (neqEC60034-6:1991) GB/T2423.161999 Environmental testing for electrical and electronic products Part 2: Test methods: Test J and guidelines: Long-term requirements (idt 正C60068-2-10:1988)
GB/T2423.17—1993
60068-2-11:1981)||t t||Basic environmental test procedures for electrical and electronic products Test Ka: Salt spray test method (eqvIEC batch inspection counting sampling procedure and sampling table (applicable to continuous batch inspection) GB2828-1987
Dimensions and output power levels of rotating electrical machines Part 1: Frame size 56~400 and flange size 55~1080 GB/T4772.1-1999
(idtIEC60072-1:1991)
Rock protection classification of rotating electrical machines (IP code) (idtIEC60034-5:1991) GB/T4942.1-2001
GB/T70601994
Basic technical requirements for marine rotating electrical machines
GB10068--2000
60034-14:199 6)
Mechanical vibration of motors with shaft center height of 56mm and aboveVibration measurement, evaluation and limit value (idtIECGB/T10069.11988Determination method and limit value of noise of rotating motorEngineering determination method of noise (neqISO1680-1:1986)GB/T12351-1990Environmental technical requirements for tropical rotating motorsJB/T41591999General technical requirements for tropical electrical productsJB/T9615.1--2000Test method for insulation between loose-embedded windings of AC low-voltage motors3Types, basic parameters and dimensions
3.1The structure and installation type of the motor are IM1001 (IMB3) and IM1002 (double shaft extension). If the user requires other structures and installation types, they should comply with the provisions of GB/T997-1981.3.2Rated frequency of the motor and voltage is 50Hz, 380V or 60Hz, 440V. 3.3 The motor rating is a continuous rating based on the continuous duty system (S1). 3.4 The motor is connected in △ mode.
3.5 The cooling method of the motor is IC011 (including fan structure and non-fan structure) specified in GB/T1993-1993). JB/T5800—2002
3.6 The enclosure protection level of the motor is P23 specified in GB/T4942.1-2001. 3.7 The motor should be manufactured according to the following rated powers: 5.5kw.7.5kw.1ikw.15kW.18.5kw.22kw.30kw.37kw.45kw.55kw.75kw.90kW.110kw.132kw160kW.200kW.250kW.
Note: If the ambient air temperature proposed by the user is different from the provisions of 4.2, the changes to the above values can be negotiated by the user and the manufacturer. 3.8
The corresponding relationship between the motor frame number and power shall comply with the provisions of Table 1. Table 1
Frame number
The motor has the following two structural forms:
The frame is cast, and the shaft does not have a fan shape:
The frame is welded with steel plates, and the shaft has a fan shape b)
3.10 Motor size and tolerance:
The installation size and tolerance of the motor shall comply with the provisions of Table 2, and the overall size shall not be greater than the provisions of Table 2. 3.10.1
The machine is a casting, the shaft does not have a fan
The machine base is a steel plate swing joint, the shaft has a fan
JB/T5800-2002
0s0干
110'0+
JB/T5800--2002
The dimensions and tolerances of the motor shaft extension key shall comply with the provisions of Table 3. 3.10.2
Shaft extension diameter
The radial runout tolerance of the shaft extension shall comply with the provisions of Table 4. Table 4
Shaft extension diameter
>30~50
>50--80
>80~120
The parallelism tolerance of the motor shaft to the base plane shall comply with the provisions of Table 5. 3.10.4Www.bzxZ.net
Shaft center height H
160~250
280~315
Unit: mm
Unit: mm
Circular runout tolerance
Unit: mm
Parallelism tolerance of shaft centerline to foot support surface 2.5H≤L≤4H
Flatness tolerance of motor foot support surface shall comply with the provisions of Table 6. Table 6
The largest dimension in AB or BB
>250~400
>400~630
>630~1000
Note: AB is the distance between the outer edges of the motor foot (end view): BB is the distance between the outer edges of the motor foot (side view) 3.10.6 The symmetry tolerance of the keyway on the motor shaft extension shall comply with the provisions of Table 7. 4
Flatness tolerance
Unit: mm
4Technical requirements
Key width
Symmetry tolerance
The motor shall comply with the requirements of this standard and be manufactured in accordance with the drawings and technical documents approved by the prescribed procedures. 4.1
The motor shall be able to operate normally under the following environmental conditions: 4.2
4.2.1 Ambient air temperature 0℃~45℃.
4.2.2 Relative air humidity is not more than 95%. 4.2.3 Affected by salt spray, oil mist, mold and seawater. 4.2.4 Impact and vibration caused by normal ship operation. 4.2.5 Tilt and swing:
Tilt: ±22.5°
Swing: ±22.5°
4.3 Materials:
4.3.1 The shaft material and shell material used in the motor shall comply with the provisions of GB/T7060-1994. 4.3.2 The fan and the wind shield shall be made of metal. 4.4 The bearing chamber of the motor with non-enclosed bearings shall be equipped with a refueling hole and an oil drain groove. 4.5 The electrical clearance in the motor terminal box shall be not less than 8mm, and the creepage distance shall be not less than 12mm. JB/T5800-2002
Unit: mm
4.6 A special grounding screw shall be provided in the motor terminal box, and an external grounding screw shall be provided on the base foot support plate, and there shall be a durable: clear and obvious grounding mark. The size of the grounding screw shall comply with the provisions of Table 8. Table 8
Unit: mm
Frame size
Grounding screw inside grounding box (copper)
External grounding screw (copper)
160180
160~225
250~280
4.7 The motor should be made with six outlet terminals. When the alphabetical sequence of the outlet terminal markings (see 7.1.3) is the same as the phase sequence of the three-phase power supply, the motor should rotate clockwise when viewed from the main shaft extension end. . 4.8 Viewed from the main shaft extension end, the junction box should be located within an angle of 10° from the top of the motor to the horizontal line of the shaft center on the right side. It should be considered that the cable can be introduced from other directions of the junction box. According to user needs, the junction box is allowed to be placed on the left side or front part of the base. 4.9 The motor has one or two cylindrical shaft extensions. The shaft extension size should comply with the provisions of Table 3. For motors with two shaft extensions, the shaft extension at the non-fan end is the main shaft extension, and the shaft extension at the other end is the additional shaft extension. The additional shaft extension should be able to transmit the rated power. rate, but can only be driven by a coupling. 4.10 The motor should be able to withstand the impact and vibration generated during normal ship operation, and the fastening bolts and nuts should be effectively locked and will not loosen due to vibration.
4.11 The motor should have moisture resistance and meet the following requirements after 55℃, 6-cycle alternating damp heat test; a) The insulation resistance between the motor winding and the casing and the winding should not be less than 0.88M2: b) The motor winding should be able to withstand a 1-minute withstand voltage test without breakdown, and the effective value of the test voltage is 85% of the test voltage specified in JB/T5800-2002 of 4.25:
c): The appearance of the metal plated parts and chemically treated parts of the motor should not be lower than the third-level requirements in IB/T4159; the appearance and adhesion of the paint on the motor surface should not be lower than the second-level requirements in GB/T12351; d)
The appearance of insulating materials, plastics and other parts should not be lower than the third-level requirements in JB/T4159. e)
regulations.
leakage.
motor windings and insulating parts shall be mildew proof and shall meet the requirements of GB/T2423.16-1999 after mildew growth test. The metal plated parts and chemically treated parts of the motor shall be salt spray resistant and shall meet the requirements of JB/T4159-1999 after salt spray test. The motor shall be able to work normally under the tilting conditions specified in 4.2. The bearing temperature shall not exceed 90°C after the test, and the lubricating oil (grease) shall not be. For motors with a rated voltage of 380V and a rated frequency of 50Hz, the guaranteed values of efficiency and power factor shall comply with the provisions of Table 9. For motors with a rated voltage of 440V and a rated frequency of 60Hz, the guaranteed values of efficiency and power factor shall comply with the provisions of Table 10. At rated voltage, the guaranteed value of the ratio of the motor's stall torque to the rated torque shall not be less than the provisions of Table 11. 4.16
At rated voltage, the guaranteed value of the ratio of the minimum torque to the rated torque during the motor starting process shall not be less than the provisions of Table 12. 4.17
At rated voltage, the guaranteed value of the ratio of the maximum torque to the rated torque of the motor shall not be less than the provisions of Table 13. At rated voltage, the guaranteed value of the ratio of the motor's stall apparent power to the rated power shall not be greater than the provisions of Table 14. The tolerance of the guaranteed value of the motor's electrical performance shall comply with the provisions of Table 15. Table 9
Efficiency7 (%)
Power factor
Efficiencyn (%)
Motor pole
Power factor
JB/T5800-2002
Stuck torque/rated torque
JB/T5800—2002
Minimum torque/rated torque during starting process1.1
Maximum torque/rated torque3 Materials:
4.3.1 The shaft material and shell material used in the motor shall comply with the provisions of GB/T7060-1994. 4.3.2 The fan and the wind shield shall be made of metal. 4.4 The bearing chamber of the motor using non-enclosed bearings shall be equipped with a refueling hole and an oil drain groove. 4.5 The electrical clearance in the motor junction box shall be no less than 8mm, and the creepage distance shall be no less than 12mm. JB/T5800-2002
Unit: mm
4.6 A special grounding screw shall be provided in the motor junction box, and an external grounding screw shall be provided on the base foot support plate, and there shall be a durable: clear and obvious grounding mark. The size of the grounding screw shall comply with the provisions of Table 8. Table 8
Unit: mm
Frame size
Grounding screw inside grounding box (copper)
External grounding screw (copper)
160180
160~225
250~280
4.7 The motor should be made with six outlet terminals. When the alphabetical sequence of the outlet terminal markings (see 7.1.3) is the same as the phase sequence of the three-phase power supply, the motor should rotate clockwise when viewed from the main shaft extension end. . 4.8 Viewed from the main shaft extension end, the junction box should be located within an angle of 10° from the top of the motor to the horizontal line of the shaft center on the right side. It should be considered that the cable can be introduced from other directions of the junction box. According to user needs, the junction box is allowed to be placed on the left side or front part of the base. 4.9 The motor has one or two cylindrical shaft extensions. The shaft extension size should comply with the provisions of Table 3. For motors with two shaft extensions, the shaft extension at the non-fan end is the main shaft extension, and the shaft extension at the other end is the additional shaft extension. The additional shaft extension should be able to transmit the rated power. rate, but can only be driven by a coupling. 4.10 The motor should be able to withstand the impact and vibration generated during normal ship operation, and the fastening bolts and nuts should be effectively locked and will not loosen due to vibration.
4.11 The motor should have moisture resistance and meet the following requirements after 55℃, 6-cycle alternating damp heat test; a) The insulation resistance between the motor winding and the casing and the winding should not be less than 0.88M2: b) The motor winding should be able to withstand a 1-minute withstand voltage test without breakdown, and the effective value of the test voltage is 85% of the test voltage specified in JB/T5800-2002 of 4.25:
c): The appearance of the metal plated parts and chemically treated parts of the motor should not be lower than the third-level requirements in IB/T4159; the appearance and adhesion of the paint on the motor surface should not be lower than the second-level requirements in GB/T12351; d)
The appearance of insulating materials, plastics and other parts should not be lower than the third-level requirements in JB/T4159. e)
regulations.
leakage.
motor windings and insulating parts shall be mildew proof and shall meet the requirements of GB/T2423.16-1999 after mildew growth test. The metal plated parts and chemically treated parts of the motor shall be salt spray resistant and shall meet the requirements of JB/T4159-1999 after salt spray test. The motor shall be able to work normally under the tilting conditions specified in 4.2. The bearing temperature shall not exceed 90°C after the test, and the lubricating oil (grease) shall not be. For motors with a rated voltage of 380V and a rated frequency of 50Hz, the guaranteed values of efficiency and power factor shall comply with the provisions of Table 9. For motors with a rated voltage of 440V and a rated frequency of 60Hz, the guaranteed values of efficiency and power factor shall comply with the provisions of Table 10. At rated voltage, the guaranteed value of the ratio of the motor's stall torque to the rated torque shall not be less than the provisions of Table 11. 4.16
At rated voltage, the guaranteed value of the ratio of the minimum torque to the rated torque during the motor starting process shall not be less than the provisions of Table 12. 4.17
At rated voltage, the guaranteed value of the ratio of the maximum torque to the rated torque of the motor shall not be less than the provisions of Table 13. At rated voltage, the guaranteed value of the ratio of the motor's stall apparent power to the rated power shall not be greater than the provisions of Table 14. The tolerance of the guaranteed value of the motor's electrical performance shall comply with the provisions of Table 15. Table 9
Efficiency7 (%)
Power factor
Efficiencyn (%)
Motor pole
Power factor
JB/T5800-2002
Stuck torque/rated torque
JB/T5800—2002
Minimum torque/rated torque during starting process1.1
Maximum torque/rated torque3 Materials:
4.3.1 The shaft material and shell material used in the motor shall comply with the provisions of GB/T7060-1994. 4.3.2 The fan and the wind shield shall be made of metal. 4.4 The bearing chamber of the motor using non-enclosed bearings shall be equipped with a refueling hole and an oil drain groove. 4.5 The electrical clearance in the motor junction box shall be no less than 8mm, and the creepage distance shall be no less than 12mm. JB/T5800-2002
Unit: mm
4.6 A special grounding screw shall be provided in the motor junction box, and an external grounding screw shall be provided on the base foot support plate, and there shall be a durable: clear and obvious grounding mark. The size of the grounding screw shall comply with the provisions of Table 8. Table 8
Unit: mm
Frame size
Grounding screw inside grounding box (copper)
External grounding screw (copper)
160180
160~225
250~280
4.7 The motor should be made with six outlet terminals. When the alphabetical sequence of the outlet terminal markings (see 7.1.3) is the same as the phase sequence of the three-phase power supply, the motor should rotate clockwise when viewed from the main shaft extension end. . 4.8 Viewed from the main shaft extension end, the junction box should be located within an angle of 10° from the top of the motor to the horizontal line of the shaft center on the right side. It should be considered that the cable can be introduced from other directions of the junction box. According to user needs, the junction box is allowed to be placed on the left side or front part of the base. 4.9 The motor has one or two cylindrical shaft extensions. The shaft extension size should comply with the provisions of Table 3. For motors with two shaft extensions, the shaft extension at the non-fan end is the main shaft extension, and the shaft extension at the other end is the additional shaft extension. The additional shaft extension should be able to transmit the rated power. rate, but can only be driven by a coupling. 4.10 The motor should be able to withstand the impact and vibration generated during normal ship operation, and the fastening bolts and nuts should be effectively locked and will not loosen due to vibration.
4.11 The motor should have moisture resistance and meet the following requirements after 55℃, 6-cycle alternating damp heat test; a) The insulation resistance between the motor winding and the casing and the winding should not be less than 0.88M2: b) The motor winding should be able to withstand a 1-minute withstand voltage test without breakdown, and the effective value of the test voltage is 85% of the test voltage specified in JB/T5800-2002 of 4.25:
c): The appearance of the metal plated parts and chemically treated parts of the motor should not be lower than the third-level requirements in IB/T4159; the appearance and adhesion of the paint on the motor surface should not be lower than the second-level requirements in GB/T12351; d)
The appearance of insulating materials, plastics and other parts should not be lower than the third-level requirements in JB/T4159. e)
regulations.
leakage.
motor windings and insulating parts shall be mildew proof and shall meet the requirements of GB/T2423.16-1999 after mildew growth test. The metal plated parts and chemically treated parts of the motor shall be salt spray resistant and shall meet the requirements of JB/T4159-1999 after salt spray test. The motor shall be able to work normally under the tilting conditions specified in 4.2. The bearing temperature shall not exceed 90°C after the test, and the lubricating oil (grease) shall not be. For motors with a rated voltage of 380V and a rated frequency of 50Hz, the guaranteed values of efficiency and power factor shall comply with the provisions of Table 9. For motors with a rated voltage of 440V and a rated frequency of 60Hz, the guaranteed values of efficiency and power factor shall comply with the provisions of Table 10. At rated voltage, the guaranteed value of the ratio of the motor's stall torque to the rated torque shall not be less than the provisions of Table 11. 4.16
At rated voltage, the guaranteed value of the ratio of the minimum torque to the rated torque during the motor starting process shall not be less than the provisions of Table 12. 4.17
At rated voltage, the guaranteed value of the ratio of the maximum torque to the rated torque of the motor shall not be less than the provisions of Table 13. At rated voltage, the guaranteed value of the ratio of the motor's stall apparent power to the rated power shall not be greater than the provisions of Table 14. The tolerance of the guaranteed value of the motor's electrical performance shall comply with the provisions of Table 15. Table 9
Efficiency7 (%)
Power factor
Efficiencyn (%)
Motor pole
Power factor
JB/T5800-2002
Stuck torque/rated torque
JB/T5800—2002
Minimum torque/rated torque during starting process1.1
Maximum torque/rated torque
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