Some standard content:
Brick lining armor
Isolation source·
Lining structure design and heat transfer calculation·
Construction technical conditions
Appendix A
Physical and mechanical properties and corrosion resistance of various bricks and boardsAppendix B
Selection table of common specifications for bricks, boards and pipes·Appendix C
Appendix D
Appendix E
Appendix F
Physical and mechanical properties and corrosion resistance of various types of glueCommon glue formula
Heat transfer calculation example of lining weight
Quality requirements of main raw materials
Preparation instructions
China Ministry of Chemical Industry of the People's Republic of China
Engineering Construction Standards
Brick Lining Chemical Equipment
HGJ29-90
Shanghai Defense Technology Service and Technical Research Institute
7975625
Equipment Design Technology Center Station of the Ministry of Chemical Industry
Jilin Chemical Industry Company Design Institute
Ministry of Chemical Industry of the People's Republic of China
According to the arrangement of the Infrastructure Department of the Ministry of Chemical Industry, the Equipment Design Technology Center Station of the Ministry of Electrochemical Industry organized the preparation of design standards and technical regulations for chemical equipment design as a ministerial directive technical document to guide equipment design and manufacturing. Brick Lining Chemical Equipment stipulates the design calculation and technical conditions of brick lining. This standard is revised on the basis of the chemical design standard CD130A11-85 Brick Lining Equipment Design Technical Regulations ≥ and CD130A12-85≤ Brick Lining Equipment Technical Conditions issued by the former Infrastructure Bureau of the Ministry of Chemical Industry. This standard was edited by Xu Jiaxiang of Jilin Chemical Industry Design Institute, checked by Wang Yaodong, reviewed by Wu Fusheng, and partially participated by Wang Jixue.
During the preparation process, extensive investigation and research were conducted, and the design experience of various chemical design units over the years was summarized. After soliciting opinions, review by special personnel and review by the technical committee, the final draft was submitted to the Ministry for approval by the Equipment Design Technology Center of the Ministry of Chemical Industry.
During the implementation of this standard, if any modification or supplement is found, please provide the opinions and relevant information to the Equipment Design Technology Center of the Ministry of Chemical Industry for reference in future revisions. Equipment Design Technology Center of the Ministry of Chemical Industry
December 1990
Ministry of Chemical Industry
Engineering Construction Standard
Brick Lining Chemical Equipment
Editor-in-Chief Approved by the Design Institute of Jilin Chemical Industry Company
Ministry of Chemical Industry
May 1991
Engineering Construction Standard
HGJ29-90
Page 1
Total 20 Pages
1.1 Scope
1.1.1 This standard applies to brick linings of steel vessels with a design pressure not exceeding 0.6MPa, and also to other similar linings.
1.1.2 The design temperature range applicable to this standard is determined according to the allowable operating temperature of the lining material. 1.1.3. This standard applies to the following four types of bricks and plates: (1) Acid-resistant ceramic tiles (2) Acid-resistant or acid-resistant heat-resistant ceramic bricks (3) Diabase or basalt cast stone plates (4) Impermeable graphite plates. 1.1.4 This standard applies to the following two types of mortar: (1) Water glass mortar (2) Resin mortar. 1.1.5 This standard does not apply to the following types of lining equipment: (1) Equipment heated by direct flame (2) Equipment subjected to radiation (3) Equipment that is frequently transported or subjected to severe vibration (4) Equipment lined with prestressed brick plates. 1.2 Standards and specifications
1.2.1 The design, manufacture and acceptance of the steel shell and parts of the lined equipment shall comply with the provisions of the following relevant standards:
(1) GB150-89 "Steel Pressure Vessels" (2) 4 Pressure Vessel Safety Technical Supervision Regulations "1989", (3) JB2880-81 "Technical Conditions for Steel Welded Atmospheric Pressure Vessels" (4) HGJ33-91≤ "Technical Regulations for the Design of Village Steel Shells". 1.2.2 In addition to complying with the provisions of this standard, the design of brick linings shall also comply with the relevant provisions of the following standards: (1) HGJ32-90 Rubber Lined Chemical Equipment (2) HGJ23-894 Lead Lined Chemical Equipment ) (3) CD130A19-85 "Technical Specifications for Design of Hand-Lay-up FRP Equipment". 1.3 Definitions
1.3.1 Design pressure: Design pressure refers to the pressure used to determine the thickness of the steel shell wall in the lining equipment at the corresponding design temperature.
The design pressure value of the pressure vessel shall be determined in accordance with the provisions of GB150-89 "Steel Pressure Vessels". 1.
HGJ29-90
1.3.2 Design temperature, design temperature refers to the maximum or minimum temperature that the inner wall surface of the lining may reach under normal operating conditions and corresponding design pressure. 1.3.3 Isolation layer: Isolation layer refers to the layer used to prevent the medium from penetrating the brick or mortar joints. Directly corrode the steel shell, so an impermeable material layer is set between the brick layer and the steel. 1.3.4 Base layer: The base layer refers to the paint or thin glue layer applied to the surface of the metal or isolation layer before the brick lining. 1.3.5 Composite lining: Composite lining refers to the village structure composed of an isolation layer and a brick layer. 2 Brick panels
2.1 General
2.1.1 When selecting brick panels, the use conditions of the brick lining (such as design pressure, design temperature, corrosion characteristics of the medium and operating characteristics, etc.), lining technology and economic rationality must be considered. 2.1.2 The physical and mechanical properties and corrosion resistance of various brick panels can be referred to Appendix A. 2.1.3 Brick panels should comply with Table 2-1 The provisions of the listed standards. Common specifications of bricks, plates and pipes can be selected by referring to Appendix B. Standards for broken plate materials
Table 2-1
Material name
Acid-resistant ceramic tiles
Acid-resistant heat-resistant ceramic tiles
Acid-resistant porcelain pipes
Acid-resistant ceramic pipes
Cast stone plates (plate types)
Cast stone plates (special shapes)
Cast stone pipes
Impermeable right ink plates
Graphite tubes
2.2 Acid-resistant ceramic and ceramic plate
Standard number
GB8488-87
JC242-81
JC243-81
HG 5-1345-80
Refer to Su Q/HG-189-86
Refer to HG5-1319-80
2.2.1 Acid-resistant ceramics and ceramic tiles are suitable for various oxidizing acids, organic acids, organic compounds, most inorganic acids and inorganic salt solutions, but not for hydrofluoric acid, fluosilicic acid, fluorine, hot phosphoric acid and hot concentrated alkali solution.
2.2.2 Acid-resistant ceramics and ceramic tiles are not suitable for places with sudden changes in overflow. 2.3 Cast stone slabs
2.3.1 Cast stone slabs are suitable for various oxidizing acids, organic acids, organic compounds, most inorganic acids and inorganic salt solutions, and dilute solutions below 100°C, but not for hydrofluoric acid, phosphoric acid above 300°C, and molten alkali.
2.3.2 Cast stone plate is suitable for the occasions with high requirements for wear resistance, but should not be used in the occasions with heavy impact and temperature difference.
HGI 29-90
2.3.3 The special-shaped structure of cast stone plate lining should use special-shaped cast stone plate. 2.4 Impermeable graphite plate
2.4.1 Impermeable graphite plate is suitable for the occasions with high requirements for thermal conductivity and temperature difference, but should not be used in the occasions with heavy impact.
2.4.2 Phenolic resin impregnated or pressed graphite plate is suitable for the occasions with most inorganic acids, organic acids, salts, organic compounds and solvents, but should not be used in the occasions with alkali and oxidizing media. 2.4.3 Phenolic resin impregnated or pressed graphite plate is suitable for the occasions with most inorganic acids, organic acids, salts, organic compounds and alkaline media, but should not be used in the occasions with strong oxidizing media. 2.4.4 Water glass impregnated graphite plate is suitable for most occasions where inorganic acids, organic acids, salts, organic compounds and solvents act, but should not be used in occasions where alkaline solutions act. 3 Glue
3.1 General
3.1.1 Brick lining The commonly used adhesives for chemical equipment are water glass glue and resin glue. The maximum operating temperature of the glue can be referred to Table 3-1.
Table 3-1
Water glass glue
Resin glue
Maximum operating temperature of glue
Sodium water glass glue
Potassium water glass glue
Phenolic glue
Furan glue
Epoxy glue
Epoxy modified phenolic glue
Epoxy modified furan glue
Maximum operating temperature, "C
3.1.2 When selecting cement, the use conditions of the cement (such as design pressure, design temperature, characteristics of corrosive media and operating characteristics, etc.), the physical and chemical properties of the cement, the lining construction process and economic feasibility, etc. must be considered. 3.1.3 The physical and mechanical properties and corrosion resistance of various types of cement can be referred to Appendix C. 3.1.4 When the use conditions of the cement exceed the range of Table 3-1 or Table C-1, or the cement is subjected to the mixed (or alternating) action of multiple corrosive media, in addition to having real experience in use, it should be applied to lining equipment only after scientific experiments and identification. When designing, it should be indicated in the drawings or relevant technical documents, and the necessary technical requirements should be attached. 3.1.5 Commonly used cement formulas can be selected by referring to Appendix D. After design selection, the abbreviation of the cement formula should be indicated in the drawings or relevant technical documents (if there are selection requirements for curing agent, improver and filler, it should also be indicated at the same time). 3,1.6 The performance of the raw materials used for the cement should comply with the provisions of Appendix F. 3,1.7 Under the premise of ensuring the quality of the mortar, the use of room temperature and non-toxic (or low-toxic) activators should be given priority. 3
HGJ29-90
3.1.8 The fillers used in the mortar should meet the use conditions of brick lining chemical equipment. The performance comparison of commonly used fillers can be referred to Table 3-2.
wrapped 3-2
density t/m*
hydrofluoric acid resistance
temperature resistance
thermal conductivity
water absorption
wear resistance
shrinkagebZxz.net
adhesion
cast stone powder
performance comparison of commonly used fillers
stone sunflower powder
2,6~2,65
stone jade powder
barium sulfate powder
3.1.9After the construction of brick lining is completed, the mortar should be naturally cured or heat treated. When heat treatment is adopted, the design should be indicated in the drawing.
Heat treatment must be carried out for any of the following conditions: (1) Design pressure ≥ 0.3MPa
(2) At the design temperature, the corrosion resistance of the mortar to the medium is "highly resistant" level; (3) At the design temperature, the corrosion resistance of the mortar to the medium is "resistant" level for important or relatively important lining equipment; (4) The requirements for the natural curing time of the mortar cannot be met. 3.1.10·The mechanical property inspection requirements of the mortar should be indicated in the drawings or corresponding technical documents according to the purpose. 3.2 Water glass mortar
3.2.1 Water glass mortar is suitable for most occasions where inorganic acids, organic acids and strong oxidizing acids act, but should not be used in occasions where fluorine-containing gases, hydrofluoric acid, hot phosphoric acid, higher fatty acids and alkaline media act. 3.2.2 Except for composite fillers such as 1G1 and KP1, water glass mortar should not be used in occasions where dilute acid and water act. 3.3 Phenolic mortar
Phenolic mortar is suitable for most occasions where inorganic acids, organic acids, organic compounds, 4-media, dilute acid and other media act, but it should not be used in occasions where oxidizing acids and alkaline media such as chromic acid and hypochlorous acid act. 3.4 Furan mortar
Furan mortar includes furfuryl alcohol mortar, succinic acid mortar, furfuryl ketone-formaldehyde mortar and YJ mortar. 3.4.1 Phenolic mortar is suitable for most occasions where inorganic acids, organic acids, organic solvents, magnetic media and acid-base alternation act, but it should not be used in occasions where oxidizing acids, amine compounds and halogens act. 3.4.2 Except for the case where the medium is not very corrosive, the mortar should be cured by heat treatment. 4
HGJ 29-90
3.4.3The maximum use temperature of YJ mortar should not exceed 140℃. 3.5 Epoxy Putty
Epoxy putty is rarely used and is suitable for most solvents, dilute acids, alkaline or neutral solutions, and certain acid alternations, but not for ketones, esters, aromatic hydrocarbons, halogens, and oxidizing media. 3.6 Modified Putty
Modified Putty is suitable for general acid-base alternations, and also for media with lower chemical stability requirements than phenolic putty or furan putty, but higher physical and mechanical properties than phenolic putty or furan putty. '4 Isolation Layer
4.1 General
4.1.1 When selecting the isolation layer material, the material use conditions, construction technology, and economic rationality should be considered. 4.1.2 The isolation layer materials selected in this standard and their maximum use temperatures are shown in Table 4-1. Table 4-1
Material Name
Maximum Use Temperature, "C
Isolation Layer Material High Use Temperature
Glass Fiber Reinforced Plastics
4.1.3 In addition to complying with the provisions of this chapter, the isolation layer materials shall also comply with the provisions of the relevant standards listed in 1.2.2. 4.2 Lead Isolation Layer
4.2.1 The lead isolation layer shall comply with the relevant provisions of the following standards: (1) GB1470-88 Technical Conditions for Lead and Lead-Antimony Alloy Plates (2) GB1472-88 ≤ Lead and Lead-Antimony Alloy Pipes. Material
4.2.2 The lead isolation layer is divided into lead lining and sugar lead during construction. This should be indicated in the drawings or corresponding technical documents during design. 4.3 Rubber Isolation Layer
4.3.1 The rubber isolation layer shall comply with the specifications of GB5575-85 Unvulcanized Rubber Sheet for Lining of Chemical Equipment 4.3.2 The type, thickness, number of layers and vulcanization method of rubber shall be indicated in the drawings or corresponding technical documents during design. 4.4 FRP isolation layer
4.4.1 The FRP selected in this standard includes epoxy FRP, phenolic FRP and polyester FRP. 4.4.2 The type, number of layers and requirements for glass fiber shall be indicated in the drawings or corresponding technical documents during design. 4.5 Paint isolation layer
4.5.1 The paint shall be an anti-corrosion paint with the code 50~59. 4.5.2 In addition to meeting the corrosion resistance requirements, the paint shall also have the characteristics of good adhesion, dense and non-porous, and uniform paint film.
4.5.3 The name, number of layers (or thickness) and construction requirements of the paint shall be indicated in the drawings or technical documents during design. 5
5.1 General
HGJ 29-90
5 Lining structure design and heat transfer calculation
5.1.1 The design, manufacture and acceptance of the equipment steel shell shall comply with the provisions of Chapter 1. 5.1.2 The selection of tree materials shall comply with the relevant provisions of Chapters 2 to 4. 5.1.3 The lining structure type shall be determined based on factors such as the use conditions of the lined equipment and the characteristics of the lining construction. The lining structure diagram shall be shown in the drawing.
5.1.4 For equipment with an inner diameter of the steel shell less than 800mm, the length of the cylinder section should be 1500~2000mm. If the lining can only be lined at one end, the length of the cylinder section should not be greater than 600mm. Internal parts such as flower plates should be made into detachable structures. 5.1.5 Lined equipment should be equipped with manholes. The inner diameter of the manhole after lining should not be less than 450mm. For non- Two manholes should be set for dismantled lining equipment (if there is a pipe with a diameter of more than 200mm on the top cover, one manhole can be set). 5.1.6 The brick plate width a of the simple equipment should comply with the provisions of Table 5-1. Table 5-1
Figure 5-1 Brick plate width
5.2 Lining structure
Diameter of cylinder DN
Brick plate width
Allowable range of brick plate width
≥300~1000
50~100
5.2.1 The single-layer brick plate lining structure (as shown in Figure 5-2) is suitable for the following equipment: (1) Equipment with gaseous medium
(2) Non-important equipment with medium that is not corrosive or permeable, (3) Equipment required for heat insulation or anti-wear. 5.2.2 Double-layer brick plate lining structure (as shown in Figure 5-3) is applicable to the following equipment: Figure 5-2 Single-layer broken plate lining structure
Note: 1-steel shell, 2-
-plastic, 3-
≥1000
100150
Figure 5-3 Double-layer brick plate lining structure
-steel shell, 2-plastic, 3-brick plate
HGI 29-90
(1) Equipment with strong corrosive or permeable media: (2) Equipment with high operating pressure or overflow) (3) Other equipment with harsh use conditions. 5.2.3 Three-layer brick plate vertical structure is only applicable to equipment with strong corrosive and permeable media. Except for special explosion conditions (such as unconditional use of composite lining structure), this structure should not be used in design. 5.2.4 Composite lining structure (as shown in Figure 5-4) is applicable to the following equipment: 1—
Figure 5-4 Composite lining structure
Steel shell, 2—Isolation layer, 3—Mould, 4—(b)
Brick board
(1) Equipment using water glass cement or ceramic brick (board), except for medium with low permeability (2) Equipment with corrosive or highly permeable medium (3) Equipment with large operating temperature difference or subjected to vibration (in this case, the isolation layer should be made of elastic material) (4) Other equipment with harsh use conditions. 5.2.5 Principles of brick panel arrangement
(1) The circumferential joints of vertical lining equipment are continuous joints, and the axial joints should be staggered. The axial joints of horizontal lining equipment are continuous joints. The circumferential joints should be staggered. The brick panel joints between the inner and outer layers of two or more brick panel lining layers should also be staggered. (2) The staggered distance of brick panel joints should not be less than 1/3 of the brick panel size, and not less than 15mm, as shown in Figure 5-5. am
(a) Vertical village
Figure 5-5 Brick panel arrangement
(b) Village
HGJ.29-90
5.2.6 The structural types of glue joints are divided into squeeze joints and grout joints (as shown in Figure 5-6). This standard recommends the use of squeeze joints. When the design adopts the grout joint structure, the names of the main glue and the grout glue should be indicated in the drawings or corresponding technical documents.
, The glue joint structure should comply with the provisions of Table 5-2. o H
a) Transfer foil structure
(b) Warp bond
Figure 5-6 Glue joint structure type
Mold type
Ice glass cement
Resin cement
Thickness of bonding layer81
Brick board bonding
Squeezing joint width8
Joint width8:
Joint depthh
15～201012
Brick board lining The inner layer and the surface layer can use brick boards and cement of the same material, or brick boards of different materials5.2.72
and cement.
5.2.8 When using two or more layers of acid-resistant ceramic brick lining, the inner layer should use plain brick boards. Glazed brick boards can only be used as surface layers.
5.2.9 For large equipment that requires additional auxiliary structural layers due to the need for internal structure, necessary technical requirements or instructions should be added during design.
5.2.10 The assembly drawing of brick-lined chemical equipment should be drawn to organically combine the lining structures of the cylinder, top, bottom, flange and pipe into a whole (as shown in Figure 5-7). The number of lining layers and connection methods should be clearly indicated in the drawing. For any unclear parts, an enlarged view of the node should be drawn. 5.3 Local structure
5.3.1 Lining structure at the connection between the steel shell and the bottom (1) The lining structure of the steel shell and the convex head can refer to Figure 5-8 (a) and Figure 5-8 (b).
Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.