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SY/T 4075-1995 Construction technology of centrifugal forming of fly ash cement mortar lining for steel pipelines

Basic Information

Standard ID: SY/T 4075-1995

Standard Name: Construction technology of centrifugal forming of fly ash cement mortar lining for steel pipelines

Chinese Name: 钢质管道粉煤灰水泥砂浆衬里离心成型施工工艺

Standard category:Oil and gas industry standards (SY)

state:in force

Date of Release1995-03-11

Date of Implementation:1995-09-01

standard classification number

Standard Classification Number:Petroleum>>Petroleum Exploration, Development, Gathering and Transportation Equipment>>E98 Oil and Gas Gathering and Transportation Equipment

associated standards

Publication information

other information

Introduction to standards:

SY/T 4075-1995 Centrifugal Forming Construction Technology of Fly Ash Cement Mortar Lining for Steel PipelineSY/T4075-1995 Standard Download Decompression Password: www.bzxz.net

Some standard content:

People's Republic of China Petroleum and Natural Gas Industry Standard Coal Ash Cement Mortar Lining of Steel Pipeline with Centrifugal Lining Sets Sr T 4075--95 Editor: China National Petroleum Corporation Capital Construction Engineering Bureau Approval Department China National Petroleum Corporation Petroleum Industry Press 1995 Beijing Material Preparation Fly Ash Mixing and Curing Water Admixture Pipeline Lining Construction Process Flow Chart Lining Single Pipe Prefabrication Village Centrifugal Production Line Process Equipment Plane Layout, Process Equipment Configuration and Construction Group Weaving
Rust removal on the inner surface of steel pipe
Prefabrication of patching and groove processingbZxz.net
Preparation of cement mortar
Centrifugal forming
Maintenance and repair of pierced pipe
Factory inspection of lining pipe
Inspection tools and inspection methods
Quality inspection
Marking and quality certificate
Storage and transportation
On-site assembly, patching and welding of steel pipe
(21))
(25)
(26)
On-site steel pipe assembly, door filling and welding process flow 51
On-site steel pipe assembly, door filling and welding process construction equipment, 922
Instruments and personnel organization
3 Working requirements
Appendix A
Appendix B
(29)
Pulverized coal and cement mortar centrifugal production line process equipment: (30) Explanation of terms used in this standard·
Appendix explanation||tt ||Centrifugal forming construction process for lip pipeline pulverized coal ash water filter mortar lining
China National Petroleum Corporation Document
(95) CNPC Technical Supervision No. 156
Notice on the approval and release of eleven oil and gas industry standards including "Safety Regulations for Heating Furnaces for Petroleum Industry" To all relevant units:
Eleven standards (drafts) including "Safety Regulations for Heating Furnaces for Petroleum Industry" have been reviewed and approved and are now approved as oil and gas industry standards for release. The numbers and names of the standards are as follows:
SY 0031-95
SY/T 0086--95
SYT 4074-95
SY/T 4075-95
SYT 4076-95
SYT 4077- 95
Safety regulations for heating furnaces used in the petroleum industry replace SYJ 31- -88)
Electrical insulation standard for cathodic protection pipelines
Coating process of cement mortar lining of steel pipelines by coating machine
Centrifugal forming construction process of fly ash cement mortar lining of steel pipelines
Pneumatic extrusion coating process of liquid coating inner coating of steel pipelines
Pneumatic extrusion coating process of cement mortar lining of steel pipelines
SYT 4078-95
SY/ T 4079-95
SYT 4080- 95
SY 4081--95
SY/T 4082-95
Steel top inner coating liquid coating machine jointing process
Petroleum and natural gas pipeline crossing project construction and acceptance specification
Pipeline and tank leakage detection method
Steel spherical storage tank seismic identification technical standard Gas field support equipment and pipeline installation project construction and acceptance specification
The above standards shall be implemented from September 1, 1995
China National Petroleum Corporation
March 11, 1995.
I.0. In order to ensure the quality of the centrifugal molding construction of fly ash cement mortar lining of steel pipelines and extend the service life of steel pipelines, this standard is specially formulated. 1.0.2 This standard is applicable to the centrifugal molding construction of fly ash cement mortar lining of steel pipelines with a nominal true diameter of 100 to 500 mm: it is also applicable to the centrifugal molding construction of cement mortar lining.
Referenced standards
GB 175-- 92
GB 176-87
GB 98385
GB 1344--91
Fly ash silicate cement
GB 1345-91
GB 1596-91
Silica cement, ordinary Portland cement
Cementation analysis method
Stainless steel welding rod
Slag Portland cement, volcanic ash spot Portland cement and fine grinding test method
Powdered coal core used for mud and concrete
GRT S923-
88Surface rust grade and rust removal grade of steel before painting GBJ 81--83
CB1 23$-S2
Test method for mechanical properties of ordinary concrete
Construction and acceptance code for industrial pipeline engineering
JCiJ 529
Standard and test method for sand quality of general concreteSy1 402288
Shantian gathering and transportation pipeline construction acceptance specification
ECSO89 Ground network water steel pipeline cement slurry lining technical standard let the pipeline powder cement mortar durable centrifugal construction spot removal will comply with the cattle rod specification outside the south of the national specification has the American standard specification is 2,4,1
2 Symbols
This standard process flow chart adopts the symbol table 201 symbols and instructions
Sweet pipe transfer
Material transmission
Material false transmission
Lined for transfer
Quality inspection
Installation of steel on the production line transfer
Table 2.0.1
Table of materials on the production line table Ting pipe with lining mixing stable pipe production Transfer on the production line
refers to the transfer of lining forming pipes on the production line. It refers to the process of physical or chemical changes of the original material or product caused by its operation.
Inspection of product and finished product quality and teaching 3 Material preparation
3.1 Steel pipe
Acceptance of steel pipe, verification of quality, no-exposure inspection, etc. shall be carried out in accordance with the relevant provisions of "Industrial Pipeline Engineering Acceptance Specification". 3.1.2
The linear deviation of steel pipe shall not be greater than 3mm per meter, and the total length shall not be greater than 5inm
If it exceeds the specified value, it shall be used after passing the inspection. 3.1.3
The roundness deviation of high-pressure steel pipe shall not be greater than 21m3.2 Cement
The cement grade shall not be lower than 425.
For the lining of pipes for conveying sewage, slag silicate cement, volcanic ash silicate cement or fly ash silicate cement shall be used. For the lining of pipes for conveying water, ordinary silicate cement, silicate cement or slag silicate cement shall be used. 3.2.3 Slag silicate cement, volcanic ash silicate cement and fly ash silicate cement shall comply with the provisions of "Slag silicate cement, volcanic charcoal silicate cement and fly ash silicate cement": silicate cement and ordinary silicate cement shall comply with the provisions of "Portland cement, ordinary silicate cement". 3.2.4 During transportation and storage of cement, attention should be paid to moisture-proof and waterproof. 3.2.5 Cement should have a factory quality certificate and re-inspection report. 3.3 Fly ash
3.3.1 Fly ash should be the by-product of coal powder combustion in thermal power plants: it should not contain mud, tea grass, shredded paper and other debris. The fly ash used in pipeline lining should comply with the provisions of Table 3.3.1.
Fly ash quality index (%)
Test method
(Sieve residue of 0.08onm square hole sieve)
(GB 1345-9)
Loss on ignition
GB 176-87
Moisture content
GB 1596-91
Fly ash should be properly kept after storage, and should be inspected, checked and tested according to the requirements of 3.3.1 of this standard before use.
3.4.1 The natural fine sand used in the lining should have a good gradation. The sand particles should all be able to pass through the 1.25mm square sieve hole. For the 0.315m square sieve hole, the sieve residue should be 49%~60%; for the 0.16m11 square sieve, the passing amount should not exceed 5%. 3.4.2 The content of harmful impurities in fine sand should not exceed 3% of the total amount of sand: the quality of fine sand should comply with the provisions of the "Quality Standards and Test Methods for Ordinary Concrete Sand". 3.5 Water for mixing and curing
3.5.1 Drinking water should be used for mixing and curing fly ash cement mortar. If other water sources are used, the water quality must meet the water quality requirements for mixing and curing water in Table 351. Item Total salt content (mg/ml) SO (n/ml) PLL value 3.6 Admixtures 3.6.1 Stable and non-toxic admixtures should be used. The product should have a quality certificate and instruction manual. The packaging should indicate the name, model, date of production and validity period of the external inhibitor. 4.0.1
4 Pipeline lining construction process flow chart
Fly ash cement mortar lining centrifugal molding construction process flow chart should comply with the provisions of 4.0.1
Chrysanthemum tube interior
Surface rust removal
Material preparation
Packing device
Prefabrication and
Glass mouth processing
Water filter mortar
On-site steel pipe assembly
Packing and welding||tt|
Taekwondo inspection
centrifugal forming
maintenance and repair
fly ash cement mortar lining centrifugal type process diagram 5.1.1
5 lining pipe prefabrication
lining fruit centrifugal production line process equipment layout, 5.1
process equipment configuration and construction organization
fly ash cement mortar lining centrifugal production line process equipment layout should be in accordance with Figure 5.11
5.1.2 The configuration of fly ash cement mortar lining centrifugal production line process equipment should comply with the provisions of Appendix A of this standard.
5.1.3 The construction organization and personnel post division of the fly ash water mixed slurry lining centrifugal production line should be carried out in accordance with Figure 5.1.3.
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