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Mechanical Industry Standard of the People's Republic of China
JB/T5502-91
XJQ Mechanical Agitator Flotation Machine
Published on July 10, 1991
Published by the Ministry of Machinery and Electronics Industry of the People's Republic of China
Implemented on July 1, 1992
Mechanical Industry Standard of the People's Republic of China
XJQ Mechanical Agitator Flotation Machine
Subject Content and Scope of Application
This standard specifies the type, basic parameters and technical conditions of the XJQ Mechanical Agitator Flotation Machine. JB/T5502-91
This standard applies to the design, manufacture and acceptance of the XJQ Mechanical Agitator Flotation Machine (hereinafter referred to as the flotation machine). 2 Reference standards
JB2299
Paint colors and safety signs for mining, engineering, lifting and transportation machinery productsJB8
Product labels
3 Types and basic parameters
3.1 Type
3.1.1 The flotation machine is a mechanical stirring type, without the ability to self-absorb slurry. The slurry stirring is achieved by the impeller body, and the flotation machine self-absorbs air. 3.1.2 The flotation machine is a double-sided scraping bubble type.
3.2 Basic parameters
The basic parameters of the flotation washing machine shall comply with the provisions of Table 1. Table 1
XJQ-20
XJQ-40
XJQ-80
XJQ-160
XJQ-280
Model indication method
3.4 Marking example
Effective volume of single tank
Processing capacity based on slurry
10 times of effective volume of single tank
Shallow tank, (shallow)
Mechanical stirring, (machine)
Flotation machine, (optional)
A mechanical stirring flotation machine with an effective volume of 8m3 in a single tank, Marked as: Flotation machine XJQ-80JB/T5502—91
Approved by the Ministry of Machinery and Electronics Industry on July 10, 1991Single plant suction capacity
Motor power for impeller body
Implementation on July 1, 1992
Technical requirements
JB/T5502---91
Flotation machine shall comply with the requirements of this standard and be manufactured in accordance with the drawings and technical documents approved by the prescribed procedures. 4.2 All rubber-lined parts shall be made of oil-resistant or acid-resistant and alkali-resistant rubber, and the physical and mechanical properties of the rubber shall comply with the requirements of Table 2. Table 2
Bonding strength of rubber and metal
Tear strength
Elongation
Hardness (Shore A)
Elasticity (impact)
Aging coefficient 70c×48h
cm/1.61km
Acid and alkali resistance
4.3 The pulley and impeller of the impeller body should maintain static balance, and the allowable unbalanced moment should be indicated on the drawing. 4.4 After installation, the main shaft should be kept vertical to the horizontal plane, and the distance of the impeller extending into the circulation cylinder should be 30 to 35 mm. 4.5 There should be no water leakage in the welds of the tank body, feed tank, tailing tank, intermediate tank and other welded parts. 4.6 When the tank body is butt-jointed, it should be ensured that:
The overflow weir is straight along the entire length of the machine, and its parallelism and straightness error is not more than 3mm per meter of tank length; a
The connection between the tank body, feed tank, tailing tank and intermediate tank should be tightly fitted, and the butt-jointed gap is not more than 3mm. b
4.7The impeller runs flexibly and smoothly.
4.8All lubricating oil passages should be unobstructed, and the seals should not leak oil.
4.9All exposed non-processed surfaces of the machine should be painted and comply with the provisions of JB2299. The paint should be even, without defects such as paint peeling, flaking, flow marks, cracks, etc.
The service life of the impeller body of the flotation machine should not be less than 36,000 hours (except for the impeller and stator). The service life of the impeller and stator should not be less than 13,000 hours, and the service life of the whole machine should not be less than 10 years. 4.11 The scope of supply of complete set of flotation machine includes: complete set of mechanical parts (excluding vertical long-axis pump for returning middling ore); a.
electric motor;
magnetic starter and control button, feed trough, tailings concentrate, intermediate trough, etc. are supplied according to the order contract. 5 Test method
5.1 The air intake specified in Article 3.2 shall be measured by the drainage air collection method under the condition that the liquid reaches the overflow weir level [see Appendix A (reference part.
5.2 The requirements of Article 4.2 shall be checked by checking the quality certification documents of the rubber lining parts. 5.3 The static balance requirements of Article 4.3 shall be checked on a universal static balance test bench. 5.4 The requirements of Articles 4.4 and 4.6 shall be checked with a universal measuring tool with a scale value of 1.0mm. 5.5 The requirements of Article 4.5 shall be checked by the oil penetration method before painting. 5.6 The requirements of Article 4.9 shall be visually inspected. 5.7 The requirements of Article 4.7 shall be checked by an empty running test. 2
6 Inspection rules
JB/T 5502--91
6.1 The flotation machine must be inspected and qualified by the technical inspection department of the manufacturer before it can leave the factory, and it must be accompanied by documents proving that the product quality is qualified. 6.2 The flotation machine should be inspected and tested regularly. 6.2.1 The factory inspection should comply with the requirements of Articles 4.4, 4.5, 4.6, 4.7, 4.8, and 4.9 of this standard. Among them, Article 4.6 requires that at least one machine in each batch be tested for the trough body docking. Article 4.7 requires that when a single piece is produced in small batches, the impellers should be tested for no less than 1 hour of idling one by one; in batch production Random inspections shall be conducted from time to time, with 50% of every 20 tanks inspected. During random inspections, if any unqualified ones are found, they shall be tested one by one. 6.2.2 The manufacturer shall select one flotation machine that has left the factory and conduct regular tests on the site of use every three years. In addition to complying with the provisions of Article 6.2.1, it shall also comply with the provisions of Table 1.
7 Marking, packaging, transportation and storage
7.1 Each flotation machine (composed of multiple tanks) shall have a product label fixed in an appropriate and obvious position. Its type and size shall comply with the provisions of JB8 and indicate the following;
Manufacturer name , trademark;
Product name, model;
Main technical specifications;
Factory number, date of manufacture.
7.2 The exposed processed surface of metal parts should be coated with anti-rust grease and wrapped with oil paper or plastic cloth. 7.3 The packaging of the flotation machine should meet the requirements of land and water transportation. Except for electrical equipment and V-belts, which are sealed, the rest can be wrapped or naked.
7.4 The outer wall of the packaging box should have obvious text markings, including: a.
Manufacturer name;
|Product name, model:
Receiving unit, address;
Net weight, gross weight, box number, outer dimensions and transportation mark. 5 The tank wall of the flotation machine should have safety measures to prevent crushing during transportation. 7.5
Rubber and rubber-lined parts should be stored at a temperature not lower than -5℃, and direct sunlight and lubricating oil are not allowed to be contaminated. 7.6
The following technical documents are attached:
General drawing of the product, drawing of wearing parts;wwW.bzxz.Net
Product manual;
Product certificate;
Packing list.
Manufacturer's guarantee
8.1 Under the condition that the user complies with the transportation, storage, installation and use rules specified in this standard and the product manual, the manufacturer shall ensure that the flotation machine meets the requirements of this standard.
8.2 Within 12 months from the date of commissioning and within 18 months from the date of delivery, if the flotation machine is damaged or fails to work properly due to poor manufacturing quality, the manufacturer shall repair the product or replace parts for the user free of charge. 3
JB/T5502-91
Appendix A
Determination of air intake (water discharge and air collection method)
(reference)
A1·Divide the liquid surface of the flotation tank into 24 measuring points, and the distribution of the measuring points is shown in Figure A1. Figure A1 Distribution of measuring points
A2 Fill the measuring cylinder with clean water and place it vertically upside down on the measuring point of the flotation tank liquid surface, as shown in Figure A2. Use the water discharge and air collection method to determine the time required to discharge a certain amount of clean water from the measuring cylinder. Each measuring point should be tested three times. Figure A2 Schematic diagram of air intake measurement 1-metering chart; 2-flotation liquid level The obtained data is converted into air intake value according to formula (A1), A3
·(A1)
Where: Q-measurement point air intake, m*/(m2.min); V-the volume of clean water discharged from the measuring cylinder, cm; F——the cross-sectional area of the measuring cylinder, cm;
JB/T5502-91
t-—the time required to discharge clean water Vcm from the measuring cylinder, s. A4
Calculate the average value of 24 measuring points and multiply it by the area of the flotation cell S (m*). The value is the air suction volume of the single cell of the flotation machine. Additional remarks:
This standard was proposed by the Washing Equipment Sub-Technical Committee of the National Technical Committee for Standardization of Mining Machinery. This standard is under the jurisdiction of the Shenyang Mining Machinery Research Institute. This standard was drafted by the Shenyang Mining Machinery Factory. The main drafter of this standard is Zhang Guiying.
People's Republic of China
Mechanical Industry Standard
XJQ Mechanical Agitation Flotation Machine
JB/T6502-91
Published and distributed by the Mechanical Standardization Research Institute of the Ministry of Machinery and Electronics Industry, Postal Code 100081)
(P.O. Box 8144, Beijing
Copyright reserved. No reproduction allowed
Printed by Qinghe County Printing Factory, Hebei Province
Format 880×1230
1/16 Printing Sheet 5/8 Word Count 10000
First Edition in October 1991
First Printing in August 1991
Print Quantity 00.001-1000 Pricing 1.00 Yuan
No. 0236
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