JB/T 4282-1992 Motorcycle lead-acid battery product varieties and specifications
Some standard content:
K84 | | tt | | JB |
1/4
R2
Theme content and scope of application
JB/T42821992
starting
JB1282.1.2E86||tt ||This standard specifies the product classification, technical requirements, test methods, test procedures, inspection rules and markings, packaging, transportation and storage of lead-acid batteries for motorcycles (hereinafter referred to as batteries). This standard applies to lead-acid batteries used for starting, lighting, and ignition of motorcycles. Reference standards
2
GB4727
Blood pressure meter
Electrolyte for lead-acid batteries
ZBK84003
Water for lead-acid batteries||tt ||ZBK84004
JB2599
Lead-acid battery product model compilation method
3 terms, symbols, codes
3. 1 Ci
-10h rate rating Capacity, Ah.
3.2C——Actual capacity at 25℃, Ah. 3.3f1. ------10h rate rated current, A. 4 Product classification
Product classification should comply with the requirements of Table 1.
4.1
Table 1
Serial number
1
3
4
5
6| |tt||7
8
9
10
11
Battery model
3-M—2||tt| |3—M—4
3—M—6
3—M—12
3—M—14
3-M-16||tt| |6—M——2. 5
6—M- 4
6-M—5
6—M—5.5
6—M-?| |tt||Rated voltage
y
6
6
6
6
12
12|| tt||12
12
12
1992-08-06 Rat
C.
Ah
2||tt| |6
12
14
16
2.5
4
5
5. 5||tt| |7
71
72
100
120
116
133
81
121
121
138
137
The most beautiful ruler
mm
easy
48
72
58
90
82
84
71
71
62
61| |tt||77
99
97
112
162
180
162
106||tt ||93
132
131
135
1993-01-01
1
Preface
Good| |tt||12
13
14
15
16
17
18
19||tt ||20
21
Battery model
6-M--9
6—M-10
6—M-12||tt ||6—M—14
6—M—16
6—M—18
6—M—20
6—M—24||tt ||6-M-28
6—M—32
rated voltage
V
12
12
12|| tt||12
12
12
12
12
12
12
JB/T4282±1992
Continued Table 1
G
Ah
9
10
12
14
16
18
20
24
28
32
137
138
135|| tt||135
176
207
160
187
184
188
Maximum dimensions|| tt||mm
6
77
92
81
90
101
92||tt| |127
127
115
115
Note:
①The maximum dimensions in the table do not include the battery fluid hole plug, exhaust port and The terminal part is exposed, and the battery model is named according to the regulations of JB2599. For example, the dry-charged battery model is ×-MA-×. ②
4.2
The overall dimensions of the battery are shown in Figure 1.
Figure 1
4.3 Location of battery terminals and exhaust port.
See Figure 2 for the location of the battery terminals, and Figure 3 for the location of the exhaust port, which can also be on either side of the cover. e
2
white
A
A
b
e
e
b| |tt||e
?
Figure 2
Figure 3
d
e
c
中| |tt||d
A
142
147
161
169
156
166||tt ||180
184
203
230
5 Technical requirements
5.1 Product structure
JB/T42821992
The battery consists of a battery tank, battery cover, painted positive and negative plates, separators, electrolyte, liquid hole plugs, and sealing materials (except for the heat sealing of the plastic tank and cover).
5.2 Maximum overall dimensions
The overall dimensions of the battery should comply with the requirements of Table 1. 5.3 Appearance
The surface of the battery has a uniform color, no cracks, and no obvious deformation. 5.4 Polarity
The battery polarity should comply with the manufacturer's product drawing requirements. 5.5 Air tightness
The battery should maintain good air tightness and be able to withstand a positive or negative pressure of 20kPa. 5.6 Capacity
5.6.1 Rated capacity C1 shall comply with the requirements of Table 1. 5.6.2 The actual capacity should reach 95% of the rated capacity Ci at the third or previous capacity test. 5.7 Low-temperature starting ability
12V battery is tested for low-temperature starting.
5.7.1 In an environment of -10±1°C, the battery shall be tested at 50I1 according to the test conditions specified in Article 6.13. (A) Current discharge for 5 seconds, the average voltage of the single battery shall not be less than 1.40V. After 90 seconds of discharge, the average voltage of the single battery shall not be less than 1.00V. 5.7.2 The low-temperature starting capability should meet the standard requirements during the second or previous starting test. 5.8 Cycle durability
According to the test conditions specified in Article 6.14, the cycle durability of the battery shall not be less than 200 times. 5.9 Electrolyte retention capacity
The battery is tilted 0.8rad in four directions. According to the test conditions specified in Article 6.15, there must be no electrolyte leakage on the surface. 5.10 Charge retention capacity
Stored for 21 days according to the test conditions specified in 6.16. The charge retention capacity (K) of the 6V battery shall not be less than 75%. The 12V battery shall be discharged at a current of 50I1 (A) for 60 seconds in an environment of -10±1°C. The average voltage of the single battery shall not be less than 1.00V. 5.11 Vibration resistance
Press 6.According to the test conditions specified in Article 17, the battery should reach 95% of the rated capacity C, there should be no mechanical damage, and there should be no electrolyte leakage. 5.12 Dry charging performance
The battery shall be tested for dry charging performance within 60 days after production. The first drink capacity performance of 5.12.16V dry-charged battery shall be activated according to the test conditions specified in Article 6.18. After being discharged with a current of 1.0 "1. (A), the actual capacity at the reference temperature of 25C shall not be less than 75% of the rated capacity Cl. .
The first starting performance of the 5.12.212V thousand-type rechargeable battery shall be activated according to the test conditions specified in Article 6.18. After being discharged with a current of 50Isc (A) for 120s, the average voltage of the single battery shall not be less than 1. 00 V. || tt | Regulations. 5.13.2 Hand-charged battery
5.13.2.16V battery shall be stored for 0.5a according to the test conditions specified in Article 6.19.2. After activation, it shall be discharged with a current of 1.0I (A), with a capacity of 3| |tt||The capacity shall not be less than 60% of the rated capacity
JB/T42821992
5.13.2.212V battery shall be stored for 0.5a according to the test conditions specified in Article 6.19.2. After activation, 5011e (A) current discharge for 90 seconds, the average voltage of the single battery shall not be less than 1.00V. 5.14 Sealing agent
According to the test conditions specified in 6.20, the asphalt sealing agent shall not crack with the battery at -30℃. The tank and cover are separated and there is no overflow at 65°C. 6 Test method
6.1 Overall dimensions
The graduation value of the measuring tool for measuring the overall dimensions of the battery should not be greater than 0.1mm6.2 Appearance|| tt||Perform visual inspection of the battery's appearance.
Use a polarity meter with resolution capability to conduct polarity inspection.
6.4.1 Use the battery's air tightness. The tester should be used for testing. The tester should be no lower than a blood pressure meter with an accuracy level of 1.0 in GB4727. 6.4.2 Press or extract air into each single battery that has not been filled with electrolyte to make the internal air pressure equal to that of the battery. The atmospheric pressure differs by 20kPa, and the reading of the pressure gauge should remain unchanged within 3 to 5$. 6.5 Electrical Measurement
6.5.1 Electrical Instrument Range
The range of the voltmeter and ammeter used varies with the measured voltage and current. The value of the pointer meter should be determined within the last third of the range
6.5.2 Selection of voltmeter
The accuracy level of the voltmeter should not be lower than level 1.0. , the internal resistance is not less than 300/V. 6.5.3 Selection of ammeter
The accuracy level of the ammeter is not less than 1.0. 6.6 Temperature measurement
The thermometer should have an appropriate range and its graduation value. It should not be greater than 0.5℃. 6.7 The instrument used to measure time
should be divided into hours, minutes and seconds, and should have an accuracy of at least ±1%. 6.8 Density measurement
The density meter should have For an appropriate measuring range, its graduation value should not be greater than 0.005g/cm. 6.9 Electrolyte
6.9.1 The electrolytic wave used in the test should comply with the regulations of ZBK84003. 6.9.2 The electrolyte density of fully charged batteries used for all tests is 1.280 ± 0.010g/cm\ (25℃), which may also be otherwise specified by the manufacturer.
6.9.3 When the battery is fully charged, the electrolyte level height should comply with the manufacturer's regulations. 6.10 Pretreatment before test
6.10.1 The new dry-type uncharged battery used in the test must be fully charged before the test, and the dry-type charged battery must be activated. 6.10.2 The battery can be fully charged according to constant current charging or charging according to the method specified by the manufacturer. 6.11 Fully charged battery
The battery is charged with a current of 0.7I (A) for initial charging, and with a current of 1.0I (A) for normal charging or according to the method specified by the manufacturer. During the charging schedule, the internal voltage and If there is no significant change in the density of the electrolyte, the battery is considered to be fully charged. During charging, the temperature of the electrolyte is maintained between 15 and 45C, based on the measurement of the intermediate single battery. 4
6.12 Capacity test
JB/T42821992
6.12.1 The battery is placed in a water bath at 25±5°C. The upper edge of the battery is exposed to the water between 15 and 25mm. The distance between the battery and the water bath shall not be less than 25mm: 6.12.2 1 hour after the battery is fully charged, when the electrolyte temperature of the intermediate single battery is 25 ± 5C, discharge at a current of 1.0I1 (A) to an average of The battery voltage is terminated at 1.75V, and the discharge duration () and the electrolyte temperature of the intermediate single battery at the end of discharge are recorded (9).
6.12.3 The actual capacity of the battery at the reference temperature of 25°C is calculated based on the product of the given rated current I and the discharge correction time. Ca-lio - t, ...
where:. ——Discharge correction time, h. 6.12.4 The discharge correction time is calculated according to the following formula: t.=t[1-0. 01(0-25)]
where: t——discharge duration, h; 9——discharge termination , the electrolyte temperature of the intermediate unit battery, C: 0.01 - temperature coefficient, ℃.
After the 6.12.5 test, the battery shall be fully charged according to Article 6.11. 6.13 Low temperature starting ability test
6.13.1 The electrolytic wave density and liquid level height of the fully charged battery should be adjusted. .(1)
(2)
6.13.2 The battery is placed in a low-temperature box or low-temperature room and placed in an environment of -10±1°C for more than 10 hours. When the electrolyte temperature reaches -10±1 Discharge begins at ℃.
6.13.3 The battery is discharged with a current of 501o (A) for 90 seconds, and the average voltage of the single battery at 5s and 90s is recorded. 6.13.4 After the test, when the battery returns to ambient temperature, it should be fully charged again according to 6.11. 6.14 Cycle endurance test
6.14.1 Only batteries that have passed the capacity test and low temperature starting test can undergo the cycle endurance test. 6.14.2 The electrolyte density and liquid level height of the fully charged battery should be adjusted. 6.14.3 Discharge with 311 (A) current for 1 hour, and then charge with 0.75 I (A) current for 5 hours. This process is a cycle. The capacity check of 6V battery, discharge and subsequent charging, and the low temperature starting test of 12V battery and subsequent charging. All supplementary charges are counted as one cycle. 6.14.4 The ambient temperature of the battery is 40 ± 2°C, and the ambient temperature for capacity check discharge is 25 ± 5°C. The location and conditions of the battery in the water bath are in accordance with 6.12.1.
6.14.5 During the test, the battery should be replenished with lead-acid battery water that complies with ZBK84004 regulations in time to maintain a certain quilt height.
6.14.6 Battery capacity check discharge is carried out after 25 cycles and every 25 cycles thereafter (every 25 cycles is a cycle unit). When the electrolyte temperature of the intermediate single battery is 25±5C, Discharge according to 3Ic (A) current until the average voltage of the single battery is 1.70V, record the discharge time, and calculate the actual capacity at the reference temperature of 25°C. After passing the test, it will be counted into the number of cycle endurance capabilities. When the discharge capacity does not reach 40% of the rated capacity, another cycle unit verification can be performed. If the requirements are still not met, the cycle endurance test will be terminated and the rated capacity will not be reached. 40% of the cycle units do not count the number of people's cycle durability (times). 6.14.7 After discharging the battery for capacity check, charge it with a current of 0.75I% (A). Measure the terminal voltage of the battery and the electrolyte density after temperature conversion every 1 hour. If there is no obvious change after three times, do the next cycle. 6.14.812V battery cycle endurance test. 6.14.8. The capacity of the 112V battery should be checked and discharged after 25, 75 and every 50 cycles. Do the low temperature starting ability test at 50, 100 and every 50 cycles thereafter.
6.14.8.2 When the capacity check discharge and low temperature starting ability test meet the requirements, the test shall be carried out according to the above procedure. 6.14.8.3 If the capacity check discharge or low temperature starting ability test fails to meet the requirements, the verification shall be carried out in the next 25 cycles. After passing the test, the test in 6.14.8.1 shall be carried out. If the test fails, the cycle endurance capability will be terminated and the number of cycle endurance capabilities will not be counted. 5
JB/T42821992
6.14.9 batteries with 50Ii. (A) When the current is discharged for 60 seconds, the average voltage of the single battery is not less than 1.00V. 6.14. After the 1012V battery is started at low temperature, it will be recharged with 0.025 times the discharge current and 60 times the discharge time. 6.14.11 The capacity test and low-temperature starting test before the cycle endurance test are included in the number of cycle endurance tests. When the battery is open circuit, recharge it with 0.75I (A) current for 1 hour every 24 hours, and then start the test 6.14.6 6.14.12
.
6.15 Electrolyte retention ability test
6.15.1
The battery should be fully charged and the electrolyte density and liquid level height should be adjusted. 6.152
Leave the battery open circuit for 4 hours.
6.15.3 The electrolyte level can be adjusted again if necessary. Tighten the liquid hole plug on the battery, charge it with a current of 1.0I1 (A) for 30 minutes, and then wipe the battery clean so that there is no electrolyte on the surface. 6.15.4
6.15.5
The battery is tilted in four directions: forward, backward, left and right. The conditions are as follows: a.
b.
c| |tt|| The interval between tilts in the four directions is not less than 30s: within 1s, tilt from the vertical position to 0.8rad; maintain the tilted position of 0.8rad for 3s: d.
within 15 , returning from the tilted position to the vertical position: e.
The tilt test should be completed within 15 minutes after the end of charging. 6.15.6 Visually check whether there is electrolyte leakage.
6.16 Charge retention capacity test
6.16.1 Only after the battery has passed the capacity test can the charge retention capacity test be conducted. 6.16.2 After the battery is fully charged according to 6.11, the density and height of the electrolyte should be adjusted, the liquid hole plug should be tightened, the surface of the battery should be wiped clean, and the battery should be placed in a water bath with a temperature of 40 ± 2C for 21 days. The 6.16.36V battery should be charged according to 6.12 Carry out the capacity test before placing, first measure the actual capacity before placing, then place according to 6.12.2, measure the actual capacity after placing, and calculate the charge retention capacity according to the following formula. CC)×100%
K=(1-
In the formula: C, the actual capacity of the battery before placement, Ah; C, - the actual capacity after the battery is placed, Ah; K - one by one Battery charge retention capacity, %. C,
After the capacity test, the battery should be fully charged according to 6.11 · (3)
After the 6.16.412V battery is placed, press 6.13. 2 conduct low-temperature starting test, discharge with 50I (A) current for 60 seconds, record the average voltage of the single battery, and when the battery returns to the ambient temperature, perform a full charge according to 6.11 6.17 Vibration resistance test
6.17.1. The fully charged battery should be adjusted to the electrolyte density and liquid level height. 6.17.2 The battery should be stored for 24 hours at an ambient temperature of 25 ± 10°C, and then fastened to the vibration test bench and subjected to simple harmonic vibration up and down. The conditions are as follows:
Use a four-frame clamp made of angle iron to cover the upper edge of the battery. The four corners are fixed on the vibration table through screw inspection. The torque is not less than .
5Nm to compress the battery. The degree of edge should be consistent: b. The vibration frequency is 30~35Hz, the maximum acceleration is 30m/s, the vibration time is 2h, and there is visual inspection for electrolyte leakage and component damage
6.17.3 Vibration. The capacity test of the battery shall be carried out according to 6.12. 6.18 Dry charged battery performance test
6.18.1 The test shall be carried out within 60 days after the battery passes the factory inspection. During this period, the battery shall be stored for 20 days. In an environment where the relative humidity does not exceed 80% at ±10°C
6
JB/T4282±1992
6.18.2 The battery used for the test will have a density of 1.280±0.010g/. cm (25°C) electrolyte, put it into a room with a temperature of 25 ± 2C, and after storing it for 12 hours, inject the electrostatic solution into the battery and let it stand for 20 minutes. The battery capacity test of 6.18.36V is carried out and calculated according to the method in 6.12. The battery starting test is discharged at a current of 50I1s (A) for 120s, and the average voltage of the single battery is recorded. 6.18.5 All batteries after the test must be fully charged.
6.19.1 Dry uncharged. Electric battery
6.19.1.1 The purchased battery shall be stored in accordance with Article 9.418. 6. 19.1.2
After storage, the capacity test and low-temperature starting test shall be carried out in accordance with Articles 6.12 and 6.13. 6.19.2 Charged batteries
6.19.2.1 After the battery is stored for 0.5a according to the test conditions specified in Article 9.4, it shall be processed according to Article 6.18.2. The capacity test of the 6V battery shall be carried out according to Article 6.12, with 50I1. (A) Discharge the current for 90 seconds, record and calculate the average voltage of the single battery. 6.19.2.2 All batteries after the test must be fully charged. 6.20 Sealing agent test
6.20.1 Cold resistance test
Place the battery without electrolyte injection into a low-temperature box or low-temperature room at room temperature, and maintain it at a temperature of -30±1°C 6h, when the temperature rises to -20±1°C, take it out from the low temperature room or the low temperature box. Within 1 minute, visually the sealing agent should have no cracks and should not be separated from the tank and cover.
6.20.2 Heat resistance test
Unscrew the liquid hole plug of the battery that has been tested for cold resistance. When the temperature of the battery returns to room temperature, place it in a thermostatic box and tilt the battery into 0.8rad, keep it at 65±1°C for 6 hours, then take out the battery from the thermostat and visually check whether the sealing agent overflows. Test procedure
The test procedure is shown in Table 2.
wrap 2
power storage
serial number
1
2
3
4
5
6
7
8
Air tightness
Sealing agent||tt| |Test items
First starting test
Thousand-type charging performance
First capacity test
Capacity test
Low temperature starting test
Capacity Test
Low temperature starting test
Capacity test
Charge retention test
X
×
?
>
6V
3
+
X
+
X
X
5|| tt||×
×
x
X
★
pool
ed
X||tt| |×
No.
12 V
X
8
Sequence
No.
10
11
12
Note:
Test items
Cyclic endurance test
Electrolyte retention ability test
Vibration resistance test|| tt||Dry type uncharged battery does not undergo serial number 3 test. Inspection rules
8.1
The test items, quantity and withering period are shown in Table 3.
Sequence
1
2
3
4
5
6
7|| tt||8
9
10
11
12wwW.bzxz.Net
No.
Inspection Category
Inspection||tt ||Factory inspection
Type inspection
JB/T42821992
Continued Table 2
6V
1
X
2
Table 3
3
Test items
Maximum dimensions
Extreme
Tightness
Air tightness| |tt||Yu type charging performance
Capacity and low-temperature starting ability
Cycle endurance capability
Electrolyte retention capability
Charge retention capability
Vibration resistance
Sealing agent
Flat uncharged storage period
Dry charged storage period
Battery number
X||tt| |Test quantity (only)
Sampling 1%
Full number
1
2
2
1
2
1
3
3
12V
Test cycle
Once a month
Once a quarter||tt ||Once every six months
Once a year
Once every six months
Every year
When there is an unqualified item for the first time in the type inspection, the item should be re-examined If the battery is re-inspected and passes the inspection, it is deemed that the batch of batteries meets the requirements of 8.2
. If one of them fails, the batch of batteries is deemed to be unqualified. 8.3 The battery must pass the inspection by the manufacturer's inspection department before leaving the factory, and the product inspection qualification document must be attached. 9 Marks, packaging, transportation, storage
9.1 Mark
9.1.1 The following marks should be on the battery products: a.
Product model or specification:
Manufacturing date :
h.
c.
d.
e.
Trademark:
Polar symbol:
Manufacturer's name.
9.1.2 The wall of the packaging box should have the following markings: a.
8
Product name, model or specification, quantity:
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