This standard specifies the product classification, technical requirements, test methods, inspection rules, marking, packaging, transportation, storage, etc. of automatic rotary plastic cup filling machines. This standard applies to automatic rotary plastic cup filling machines (hereinafter referred to as "filling machines") for filling yogurt, juice, fresh milk and other materials with a certain consistency. QB/T 1827-1993 Automatic Rotary Plastic Cup Filling Machine QB/T1827-1993 Standard download decompression password: www.bzxz.net

Light Industry Standard of the People's Republic of China
Automatic Rotary Plastic Cup Filling Machine
Subject Content and Scope of Application
QB/T 1827-1993
This standard specifies the product classification, technical requirements, test methods, inspection rules, marking, packaging, transportation, storage, etc. of automatic rotary plastic cup filling machines.
This standard applies to automatic rotary plastic cup filling machines (hereinafter referred to as "filling machines") for filling yogurt, juice, fresh milk and other materials with a certain consistency.
2 Reference standards
GB/T 191
Packaging storage and transportation pictorial signs
Transport packaging delivery and receipt signs
GB/T 6388
GB12073 Safety and sanitation of dairy equipment
JB/T8 Product labels
QB/T842.8 General technical conditions for light industrial machinery weighing instruments Packaging QB/T1823 Method for compiling dairy machinery models SB/T222～228 General technical conditions for food machinery ZBJ50004 Determination of noise sound pressure level of metal cutting machine tools 3 Product classification
3.1 Product variety and type
3.1.1 Divided by the maximum production capacity of the filling machine, and used as the main parameter. 3.1.2 According to the shape of the filling container plastic cup, it can be divided into: round and square. 3.2 Model representation method
The model is compiled in accordance with the provisions of QB/T1823 and combined with product characteristics. SR
3.3 Basic parameters are listed in Table 1.
Maximum production capacity
Dividing slash
One rotary
Yogurt filling machine
One packaging
Dairy machinery
Approved by the Ministry of Light Industry of the People's Republic of China on July 29, 1993 and implemented on March 1, 1994
RBSR01/15
RBSR01/20
4 Technical requirements
QB/T1827—1993
Maximum production capacity/(cup/h)
Machine power/kw
4.1 Filling machines shall be manufactured in accordance with the provisions of this standard and the drawings and technical documents approved in the prescribed procedures. 4.2 The temperature of the object to be filled shall be lower than 70℃. Heat sealing temperature/℃
100～320 adjustable
4.3 The shape and size of the plastic cup and lid of the filling container shall comply with the provisions of the filling machine. The cup lid is flat, easy to separate, has good heat sealing performance, and can be heat-sealed within 2 s at 110~～290℃. After heat sealing by the filling machine, it can withstand the static pressure of the filling material without breaking. 4.4 The materials of the main parts shall comply with the provisions of GB12073. 4.5 The capacity of the filling machine shall be adjustable between 50～250mL. 4.6 When the filling machine is filling 160mL/cup, its maximum production capacity shall comply with the provisions of Table 1. 4.7 During normal production, the filling quality error of the filling machine shall not exceed 2%. During continuous filling, the leakage of the filling valve shall be less than or equal to 0.1% of the filling volume. 4.8
When in use, the noise shall not be greater than 80dB(A). 4.10
The supporting parts such as instruments and motors shall comply with the relevant national standards and be accompanied by a certificate of conformity. 4.11
The filling machine shall have the performance of automatic cup supply, filling, heat sealing, and cup discharging and shall be stable and reliable. The appearance shall be flat and bright, without obvious scratches, the outer surface shall be polished and bright, and the surface roughness R. value shall not exceed 3.2um. 4.12
The manufacturing of filling machines shall comply with the hygienic requirements specified in GB12073. The reliability test time of the product after assembly shall not be less than 6h. The manufacturing of parts of filling machines shall be in accordance with the provisions of SB/T222~228. Under the condition that the user abides by the storage and use rules, if the filling machine cannot work normally due to manufacturing quality problems within one year from the date of manufacture, the manufacturer shall repair or replace it free of charge (excluding wearing parts). 5 Test method
5.1 Test of filling capacity, production capacity and quality error 5.1.1 Instrument: stopwatch with a scale value of 0.1s, 500g balance with a scale value of 0.1g. 5.1.2 Filling medium: clean water.
5.1.3 Adjust the filling capacity to 50, 160 and 250mL for three filling tests, each time filling no less than 50 cups. Record the filling time of 160mL.
5.1.4 Calculation of filling capacity
From the 50 and 250mL finished products, take 50 cups each for measurement, and take the average value as the filling capacity. 5.1.5 Calculation of production capacity
Calculate the production capacity per hour based on the filling time of 160mL. 5.1.6 Calculation of mass error
Measure the filling mass of each cup from 50, 160, and 250mL respectively, and calculate it according to the following formula. Mass error (%)
Where: X
Average mass of each time, g!
x, mass of each cup of finished product, ng.
5. 2 Measurement of filling valve leakage
QB/T1827—1993
Collect the leakage material of the filling valve after continuous filling of 50 cups, measure it, and calculate the percentage of the actual filling material. 5.3 Noise test
Perform according to ZBJ50004.
6 Inspection rules
6.1 Factory inspection
Inspect each unit according to the requirements of 4.1, 4.3, 4.5, 4.6, 4.7, 4.10, 4.11, 4.12, 4.13. After passing the inspection, the competent quality inspection department shall issue a certificate of conformity before the product can leave the factory.
6.2 Type inspection
It shall be carried out in one of the following situations:
New products are put into production;
When there are major changes in the design, process or materials used, which may affect the performance of the product;
When the product is put into production again after being discontinued for more than one year;
In normal production, it shall be carried out every two years; d.
When the national quality supervision agency proposes the requirement for type inspection. 6.3 Type inspection items and sampling rules
Inspect in accordance with all the contents of the technical requirements of this standard. 6.3.2 Sampling rules are classified according to the production scale of the manufacturer, see Table 2. Table 2
Production quantity per batch
Number of random inspections
6.4 Type inspection judgment method
100 or more
According to the provisions of Article 6.3.1, all are qualified. If the inspection fails, double random inspection shall be conducted. If it still fails, the batch shall be deemed unqualified. 7
Marking, packaging, transportation, storagewwW.bzxz.Net
7.1 Marking
7.1.1 Product marking
7. 1. 1. 1
The filling machine must fix the label in a conspicuous position. The type and size of the label shall comply with the provisions of JB/T8. 7.1.1.2 The content of the product label shall include: a.
Manufacturer name;
Product model and name;
Main parameters of the product;
Manufacturing number;
Manufacturing date.
The packaging mark
should comply with the provisions of GB/T191 and GB/T6388, including: a.
The name and address of the consignor and consignee must be clearly stated in accordance with the transportation regulations; the name and specifications of the product;
the quantity of the product;
the net weight and gross weight;
the size of the packaging box;
the date of manufacture;
QB/T1827—1993
the lifting point "handle with care", "upward" and other marks. 7.2 Packaging
The packaging of the filling machine shall comply with the provisions of QB/T842.8. Each product shall be accompanied by the following documents:
the product certificate;
the product manual;
the packing list.
7.3 Transportation
The packaging of the filling machine is not allowed to collide during transportation. 7.4 Storage
It should be stored in a clean and dry warehouse to avoid coexistence with chlorides. Additional remarks:
This standard was proposed by the Technical Equipment Department of the Ministry of Light Industry. This standard is under the jurisdiction of the National Dairy Machinery Standardization Center. This standard was drafted by Ningbo Food Equipment Manufacturing Factory. The main drafters of this standard are Guo Jianing, Chen Wenhao, Zhang Zhuye, Zhou Minhua, Shen Xugen, and Zhou Lianfang. From the date of implementation of this standard, the professional standard ZB/TY99024-1989 "Automatic Rotary Plastic Cup Filling Machine" issued by the former Ministry of Light Industry will be invalid.
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