Thermal spraying—Quality requirements of thermally sprayed structure—Part 3:STANDARD quality requirements
Some standard content:
GB/T19352.3—2003/ISO14922-3:1999 GB/T19352 "Quality requirements for thermal sprayed structures" is divided into the following four parts: Part 1: Selection and use guidelines;
Part 2: Comprehensive quality requirements;
Part 3: Standard quality requirements;
Part 4: Basic quality requirements.
This part is the third part of GB/T19352. This part is equivalent to the English version of ISO14922-3:1999 "Quality requirements for thermal sprayed structures - Part 3: Standard quality requirements". This part has made the following editorial changes: a) "This standard" is changed to "this part"; b) decimal point is used. ” replaces the comma “,” as a decimal point; delete the foreword of the international standard;
d) delete the appendix of the international standard.
This part is proposed by the China Machinery Industry Federation. This part is under the jurisdiction of the National Technical Committee for the Promotion of Standardization of Metallic and Non-metallic Coatings. Drafting units of this part: Wuhan Institute of Materials Protection, General Iron and Steel Research Institute, Shanghai Ruifa Spraying Machinery Co., Ltd., and 703 Institute of China Aerospace Science and Technology Corporation.
Main drafters of this part: Wang Hongsheng, Wu Zijian, Chen Huiguo, Wu Jianhua, Wu Chaojun, and Liu Zigang. 1 Scope
GB/T 19352.3—2003/ISO 14922-3:1999 Thermal spraying Quality requirements for thermally sprayed structures
Part 3: Standard quality requirements
This part of GB/T 19352 specifies the quality requirements as follows: - It is independent of the type of thermally sprayed structure. - It defines not only the quality requirements for thermal spraying in the workshop, but also the quality requirements for thermal spraying on site. - It provides a guide to describe the manufacturer's ability to produce thermally sprayed components that meet the specified requirements. It can also serve as a basis for assessing the manufacturer's thermal spraying capabilities. This part applies when the manufacturer's ability to produce thermally sprayed components according to the promised quality requirements is detailed in one or more of the following documents:
- A contract signed by the parties concerned;
Adopted standards;
Regulatory requirements.
The requirements in this part may be all Adopted; if the relevant components cannot be applied, the manufacturer may selectively delete a part. These requirements provide a flexible framework for thermal spray control in the following cases: Case
When the contract requires the manufacturer to have a quality system that complies with GB/T19001-1994 or GB/T19002-1994, clearly provide the thermal spraying requirements in the contract.
Case 2
When the contract requires the manufacturer to establish a quality system, clearly provide the thermal spraying requirements in the contract. Case 3
When the adopted standard includes thermal spraying as part of its requirements, clearly provide the thermal spraying requirements in the adopted standard; or clearly specify the thermal spraying requirements in the contract signed by the relevant parties. In this case, Part 4 of this standard may be more applicable.
2 Normative references
The clauses in the following documents become clauses of this part through reference in this part of GB/T19352. For any dated referenced document, all subsequent amendments (excluding errata) or revisions are not applicable to this part. However, parties to an agreement based on this part are encouraged to investigate whether the latest versions of these documents can be used. For any undated referenced document, the latest version applies to this part.
GB/T6583—1994
Terms of quality management and quality assurance (idtISO8402:1994) GB/T8642-2002 Determination of tensile bond strength of thermal spraying (idtISO14916:1999) GB/T9445-1999 Qualification and certification of non-destructive testing personnel (idtISO9712:1992) GB/T GB/T 12608--2003
14919:2001)
GB/T 18719-2002
Technical conditions for the supply of wire, rod and core materials for thermal spraying flame and arc spraying (idtISO Thermal spraying terminology, classification (idtISO14917:1999) Quality system Quality assurance model for design, development, production, installation and service (idtISO9001:GB/T19001-1994
GB/T 19352.3-2003/IS0 14922-3:1999 GB/T19002-1994 Quality system Quality assurance model for production, installation and service (idtISO9002:1994) GB/T19352.1-2003 Thermal spraying Quality requirements for thermally sprayed structures Part 1: Guide to selection and use (idtISO14922-1:1999
GB/T19356—2003 Thermal spraying powder composition and supply technical conditions (idtISO14232:2000) ISO14918:1999 Thermal spraying Qualification assessment of thermal spraying personnel ISO/CD17833 Thermal spraying Thermal spraying coordination tasks and responsibilities 3 Definitions
This part adopts the definitions in GB/T6583-1994, GB/T18719--2002 and Part 1 of this standard. 4 Contract and Design Review
4.1 General
The manufacturer shall review the contract requirements and design data provided by the purchaser or the internal data of the components designed by the manufacturer. This ensures that the information necessary for the work is obtained before the work begins. The manufacturer shall confirm that it is capable of meeting all requirements of the thermal spraying contract and implementing all quality-related activities. The clauses in 4.2 are specifically considered during or before the contract review. The clauses in 4.3 are usually part of the design review; if the manufacturer does not undertake the design, these clauses should be considered during the contract review. It should be ensured that the purchaser provides all relevant information. When there is no contract or the contract terms are fixed, the manufacturer shall consider the requirements of 4.2 when conducting his design review (4.3). 4.2 Contract Review
The contract requirements to be taken into account should include
a) the standards adopted, and any supplementary requirements;
the process specifications for thermal spraying, non-destructive testing and heat treatment;
if agreed in the contract, personnel approval;
inspection and testing;
quality control provisions, including any involvement of an independent inspection body;
f) marking;
relevant environmental conditions at the thermal spraying site;
subcontracting;
i) the handling of nonconformities.
4.3 Design review
The design requirements to be considered shall include
the location, accessibility and sequence of all coatings; a)
coating surface finish;
c) substrate material specifications and coating properties; d)
details and dimensions of substrate surface preparation, details and dimensions of sprayed coatings; e) coating quality and acceptance requirements;
f)'other special requirements, such as acceptability of shot peening, heat treatment, cooling, masking, etc. 5 Subcontracting
When the manufacturer is to use subcontracting services (such as inspection, non-destructive testing, post-processing), the manufacturer shall provide the subcontractor with all relevant specifications and requirements. The subcontractor shall provide such documents and records of the subcontractor's performance as the manufacturer may require. Any subcontractor shall work under the manufacturer's instructions and responsibilities and shall fully comply with the relevant requirements of this standard. The information provided by the manufacturer to the subcontractor shall include all relevant data for contract review (see 4.2) and design review (see 4.3). If the structural design is to be subcontracted, additional requirements may be detailed. 6 Thermal spray personnel
6.1 General
GB/T 19352.3—2003/ISO 14922-3:1999 The manufacturer shall arrange sufficient qualified personnel to plan, implement, supervise and inspect thermal spraying production in accordance with the specified requirements. 6.2 Qualification of thermal spray personnel
All thermal spray personnel shall be recognized through the corresponding qualification assessment in accordance with ISO14918:1999. All recognition records shall be valid.
6.3 Thermal spray coordination personnel
The manufacturer shall arrange appropriate thermal spray coordination personnel so that the work can be smoothly implemented and controlled. These personnel who are responsible for quality activities shall have sufficient authority to take necessary actions. The responsibilities, relationships and scope of responsibility of these personnel shall be clearly defined, see ISO/CD17833.
7 Quality testing personnel
7.1 General
The manufacturer shall have sufficient qualified personnel to plan and implement, supervise and inspect, test and accept thermal spraying production in accordance with the specified requirements.
7.2 Non-destructive testing
The qualifications of non-destructive testing personnel shall be recognized in accordance with GB/T9445-1999. 8 Equipment
8.1 Equipment for manufacturing
The following equipment should be available when necessary:
- Workshop, generally a roofed work area;- A warehouse for storing base materials (parts to be coated), consumables and other thermal spray auxiliary materials; Equipment for drying thermal spray powders;
Equipment and machine tools for handling and processing parts to be thermally sprayed (such as degreasing equipment, sandblasting room); Spraying equipment, including feeding, adjustment and control equipment; Operating system (such as turntable, rotating machinery, robot system); Exhaust system, dust collector, noise and radiation protection equipment;- Equipment for heat treatment of parts before and after spraying;- Cooling equipment;
Machine tools, tools and equipment for post-processing of thermal spray coatings (such as grinding, turning);- Equipment and tools for testing thermal spray coatings and materials:- Appropriate conditions for on-site spraying. 8.2 Description of equipment
The manufacturer shall maintain a list of basic equipment for thermal spraying production. The list shall include details of the main equipment and key parameters used to assess the maximum production capacity and potential capacity of the workshop, such as the following: - Maximum capacity of the crane;
- Size of the components that can be sprayed;
- Capacity of the sandblasting and spraying rooms.
8.3 Suitability of equipment
The equipment capacity should be sufficient for the relevant purpose. Unless otherwise specified in the contract, thermal spraying and pre-treatment and post-treatment equipment generally do not require approval.
GB/T19352.3—2003/ISO14922-3:1999
8.4 Maintenance
The manufacturer shall ensure the maintenance of the equipment.
For example, the following conditions:
Condition of the guiding mechanism of mechanical thermal spraying equipment: the condition of the ammeter, voltmeter and flow meter used for operating the thermal spraying machine; -The condition of cables, hoses and joints;
Condition of the control system in mechanized and (or) automated thermal spraying; the condition of thermocouples and other temperature measuring instruments; -The condition of powder feeders, wire feeders and guide tubes. 8.5 Health, safety and environmental issues
Equipment necessary to protect health, safety and the environment must be applicable. All activities to implement health and safety standards and light and heat radiation protection standards must be guaranteed.
9 Implementation of thermal spraying
9.1 Production plan
The manufacturer should formulate a complete production plan and allocate applicable equipment in 8.1 or on site. At least it should include: - Specification of component manufacturing process, such as individual parts or components and the subsequent final assembly sequence; - Marking of special process requirements in component manufacturing; - Appropriate process specifications related to thermal spraying and related processes; - Specifications for inspection and testing, including the involvement of any independent inspection agency: - Environmental conditions, such as wind and rain protection.
9.2 Thermal spraying process specifications
The manufacturer shall formulate thermal spraying process specifications and ensure their correct implementation in production. 9.3 Work instructions
The manufacturer may use the thermal spraying process specifications to explain the work to thermal sprayers directly in the workshop. It is also possible to use a demonstrative work instruction method. However, such demonstrative work instructions should be carried out using approved thermal spraying process specifications without the need for separate approval. 9.4 Pre-treatment and post-treatment
The manufacturer shall be fully responsible for the specification and implementation of all pre-treatment and post-treatment. The treatment process shall be adapted to the substrate material, coating structure, etc. If necessary, process records shall be made during the treatment process. The records shall demonstrate that the process specifications have been followed and shall be traceable to the actual processing process.
9.5 Documentation basis
The manufacturer shall establish and maintain procedures for the control of relevant quality documents, such as thermal spray process specifications and thermal spray personnel certification.
10 Thermal spray consumables
10.1 General
The responsibilities and procedures for the control of thermal spray consumables shall be specified by the manufacturer. 10.2 Batch testing
Batch testing of consumables shall only be carried out when expressly specified in the contract. 10.3 Storage and handling
The manufacturer shall establish and implement procedures for the storage, handling and use of consumables in accordance with the supplier's specifications to prevent moisture, caking, oxidation and damage.
11 Storage and handling of substrate materials
Material shall not be damaged during storage. Labeling shall be maintained during storage. 12 Inspection and tests related to thermal spraying
12.1 General
GB/T 19352.3—2003/ISO 14922-3:1999 Inspection and testing should be carried out at appropriate stages of the production process to ensure compliance with the contract requirements. The location and frequency of inspection and (or) testing should be determined based on the contract and (or) the adopted standards, the thermal spraying process method and the type of component (see 4.2 and 4.3). The manufacturer may conduct some informal tests without restriction. Such tests do not require reporting. 12.2 Inspection and tests before thermal spraying
If necessary, the following checks should be carried out before thermal spraying begins: - Suitability and validity of thermal sprayer certification, see ISO14918:1999; - Suitability of thermal spraying process specifications;
- Identification of substrate material;
Identification of consumables, for example, in accordance with GB/T19356-2003 or GB/T12608-2003; - Surface preparation, shape and dimensions;
Spraying should be carried out as soon as possible after surface preparation; - Mounting, clamping and positioning;
Any special requirements in the thermal spraying process specifications, such as prevention of deformation; Arrangements for any production tests;
- Suitability of thermal spraying working conditions, including environment. 12.3 Inspection and testing during thermal spraying
If necessary, during the thermal spraying process, the following inspections should be carried out at appropriate intervals or continuously: basic thermal spraying parameters (such as gas flow, spraying current, spraying voltage, moving speed); - surface temperature;
correct use and handling of consumables;
- control of distortion/deformation;
... - any intermediate inspection, such as dimensional inspection. 12.4 Inspection and testing after thermal spraying
If necessary, after thermal spraying, inspections should be carried out according to relevant acceptance standards: visual inspection;
- non-destructive testing;
destructive testing according to relevant standards, such as GB/T8642; - the shape, structure and geometric dimensions of the sprayed component; the results and records of pre-treatment or post-treatment, such as grinding and subsequent heat treatment. 12.5 Status of inspection and testing
The status of inspection and testing of thermally sprayed components shall be marked by appropriate means, for example, by item marking or process cards. 13 Nonconformity and corrective action
Methods shall be taken to control items that do not meet the specified requirements to prevent them from being used unintentionally. When repaired and/or resprayed by the manufacturer, the applicable process shall be effective at all work points where this work is performed. When repairing or respraying, each item shall be re-inspected, tested and accepted in accordance with the original requirements. Measures shall also be taken to ensure that conditions that are detrimental to the quality of thermally sprayed components are promptly identified and corrected.
GB/T19352.3--2003/IS014922-3:199914 Calibration wwW.bzxz.Net
The manufacturer shall be responsible for the proper calibration of inspection, measuring and test instruments. All instruments used to evaluate the quality of thermally sprayed components shall be properly controlled and calibrated at specified periods. 15 Identification and traceability
Identification and traceability should be maintained appropriately throughout the manufacturing process. If necessary, the document system to ensure identification and traceability of thermal spray operations should include: production plan;
-Records of spray locations on components;
Coating markings, labels, etc.;
-Traceability of special coatings (for fully mechanized and automated spray equipment including sprayers); Sprayer and process approval;
Non-destructive testing methods and personnel;
Spraying consumables, such as type, batch number, etc.;
Base material.
16 Quality Records
If necessary, quality records that meet the contract requirements shall include: contract/design review records;
Material certificates;
Consumables certificates;
Thermal spraying process specifications;
Thermal spraying process approval test records;
Thermal spraying personnel approval certificate;
Non-destructive testing personnel certificate;
Pre-treatment, post-treatment and process specification records;-Non-destructive testing and destructive testing processes and reports, dimensional reports;
Repair and re-thermal spraying records.
If there are no other provisions, quality records shall be kept for at least 5 years. 61 Equipment for manufacturing
The following equipment should be available when necessary:
- Workshop, generally a roofed work area; a warehouse for storing base materials (parts to be coated), consumables and other auxiliary materials for thermal spraying; equipment for drying thermal spray powders;
Equipment and machine tools for handling and processing parts to be thermally sprayed (such as degreasing equipment, sandblasting room); spraying equipment, including feeding, adjustment and control equipment; operation system (such as turntable, rotating machinery, robot system); exhaust system, dust collector, noise and radiation protection equipment; a pair of equipment for heat treatment of parts before and after spraying; a cooling device;
a pair of machine tools, tools and equipment for post-processing of thermal spray coatings (such as grinding, turning); a pair of equipment and tools for testing thermal spray coatings and materials: - appropriate conditions for on-site spraying. 8.2 Description of equipment
The manufacturer shall maintain a list of basic equipment for thermal spraying production. The list shall include details of the main equipment and key parameters used to assess the maximum production capacity and potential capacity of the workshop, such as the following: - Maximum capacity of the crane;
- Size of the components that can be sprayed;
- Capacity of the sandblasting and spraying rooms.
8.3 Suitability of equipment
The equipment capacity should be sufficient for the relevant purpose. Unless otherwise specified in the contract, thermal spraying and pre-treatment and post-treatment equipment generally do not require approval.
GB/T19352.3—2003/ISO14922-3:1999
8.4 Maintenance
The manufacturer shall ensure the maintenance of the equipment.
For example, the following conditions:
Condition of the guiding mechanism of mechanical thermal spraying equipment: the condition of the ammeter, voltmeter and flow meter used for operating the thermal spraying machine; -The condition of cables, hoses and joints;
Condition of the control system in mechanized and (or) automated thermal spraying; the condition of thermocouples and other temperature measuring instruments; -The condition of powder feeders, wire feeders and guide tubes. 8.5 Health, safety and environmental issues
Equipment necessary to protect health, safety and the environment must be applicable. All activities to implement health and safety standards and light and heat radiation protection standards must be guaranteed.
9 Implementation of thermal spraying
9.1 Production plan
The manufacturer should formulate a complete production plan and allocate applicable equipment in 8.1 or on site. At least it should include: - Specification of component manufacturing process, such as individual parts or components and the subsequent final assembly sequence; - Marking of special process requirements in component manufacturing; - Appropriate process specifications related to thermal spraying and related processes; - Specifications for inspection and testing, including the involvement of any independent inspection agency: - Environmental conditions, such as wind and rain protection.
9.2 Thermal spraying process specifications
The manufacturer shall formulate thermal spraying process specifications and ensure their correct implementation in production. 9.3 Work instructions
The manufacturer may use the thermal spraying process specifications to explain the work to thermal sprayers directly in the workshop. It is also possible to use a demonstrative work instruction method. However, such demonstrative work instructions should be carried out using approved thermal spraying process specifications without the need for separate approval. 9.4 Pre-treatment and post-treatment
The manufacturer shall be fully responsible for the specification and implementation of all pre-treatment and post-treatment. The treatment process shall be adapted to the substrate material, coating structure, etc. If necessary, process records shall be made during the treatment process. The records shall demonstrate that the process specifications have been followed and shall be traceable to the actual processing process.
9.5 Documentation basis
The manufacturer shall establish and maintain procedures for the control of relevant quality documents, such as thermal spray process specifications and thermal spray personnel certification.
10 Thermal spray consumables
10.1 General
The responsibilities and procedures for the control of thermal spray consumables shall be specified by the manufacturer. 10.2 Batch testing
Batch testing of consumables shall only be carried out when expressly specified in the contract. 10.3 Storage and handling
The manufacturer shall establish and implement procedures for the storage, handling and use of consumables in accordance with the supplier's specifications to prevent moisture, caking, oxidation and damage.
11 Storage and handling of substrate materials
Material shall not be damaged during storage. Labeling shall be maintained during storage. 12 Inspection and tests related to thermal spraying
12.1 General
GB/T 19352.3—2003/ISO 14922-3:1999 Inspection and testing should be carried out at appropriate stages of the production process to ensure compliance with the contract requirements. The location and frequency of inspection and (or) testing should be determined based on the contract and (or) the adopted standards, the thermal spraying process method and the type of component (see 4.2 and 4.3). The manufacturer may conduct some informal tests without restriction. Such tests do not require reporting. 12.2 Inspection and tests before thermal spraying
If necessary, the following checks should be carried out before thermal spraying begins: - Suitability and validity of thermal sprayer certification, see ISO14918:1999; - Suitability of thermal spraying process specifications;
- Identification of substrate material;
Identification of consumables, for example, in accordance with GB/T19356-2003 or GB/T12608-2003; - Surface preparation, shape and dimensions;
Spraying should be carried out as soon as possible after surface preparation; - Mounting, clamping and positioning;
Any special requirements in the thermal spraying process specifications, such as prevention of deformation; Arrangements for any production tests;
- Suitability of thermal spraying working conditions, including environment. 12.3 Inspection and testing during thermal spraying
If necessary, during the thermal spraying process, the following inspections should be carried out at appropriate intervals or continuously: basic thermal spraying parameters (such as gas flow, spraying current, spraying voltage, moving speed); - surface temperature;
correct use and handling of consumables;
- control of distortion/deformation;
... - any intermediate inspection, such as dimensional inspection. 12.4 Inspection and testing after thermal spraying
If necessary, after thermal spraying, inspections should be carried out according to relevant acceptance standards: visual inspection;
- non-destructive testing;
destructive testing according to relevant standards, such as GB/T8642; - the shape, structure and geometric dimensions of the sprayed component; the results and records of pre-treatment or post-treatment, such as grinding and subsequent heat treatment. 12.5 Status of inspection and testing
The status of inspection and testing of thermally sprayed components shall be marked by appropriate means, for example, by item marking or process cards. 13 Nonconformity and corrective action
Methods shall be taken to control items that do not meet the specified requirements to prevent them from being used unintentionally. When repaired and/or resprayed by the manufacturer, the applicable process shall be effective at all work points where this work is performed. When repairing or respraying, each item shall be re-inspected, tested and accepted in accordance with the original requirements. Measures shall also be taken to ensure that conditions that are detrimental to the quality of thermally sprayed components are promptly identified and corrected.
GB/T19352.3--2003/IS014922-3:199914 Calibration
The manufacturer shall be responsible for the proper calibration of inspection, measuring and test instruments. All instruments used to evaluate the quality of thermally sprayed components shall be properly controlled and calibrated at specified periods. 15 Identification and traceability
Identification and traceability should be maintained appropriately throughout the manufacturing process. If necessary, the document system to ensure identification and traceability of thermal spray operations should include: production plan;
-Records of spray locations on components;
Coating markings, labels, etc.;
-Traceability of special coatings (for fully mechanized and automated spray equipment including sprayers); Sprayer and process approval;
Non-destructive testing methods and personnel;
Spraying consumables, such as type, batch number, etc.;
Base material.
16 Quality Records
If necessary, quality records that meet the contract requirements shall include: contract/design review records;
Material certificates;
Consumables certificates;
Thermal spraying process specifications;
Thermal spraying process approval test records;
Thermal spraying personnel approval certificate;
Non-destructive testing personnel certificate;
Pre-treatment, post-treatment and process specification records;-Non-destructive testing and destructive testing processes and reports, dimensional reports;
Repair and re-thermal spraying records.
If there are no other provisions, quality records shall be kept for at least 5 years. 61 Equipment for manufacturing
The following equipment should be available when necessary:
- Workshop, generally a roofed work area; a warehouse for storing base materials (parts to be coated), consumables and other auxiliary materials for thermal spraying; equipment for drying thermal spray powders;
Equipment and machine tools for handling and processing parts to be thermally sprayed (such as degreasing equipment, sandblasting room); spraying equipment, including feeding, adjustment and control equipment; operation system (such as turntable, rotating machinery, robot system); exhaust system, dust collector, noise and radiation protection equipment; a pair of equipment for heat treatment of parts before and after spraying; a cooling device;
a pair of machine tools, tools and equipment for post-processing of thermal spray coatings (such as grinding, turning); a pair of equipment and tools for testing thermal spray coatings and materials: - appropriate conditions for on-site spraying. 8.2 Description of equipment
The manufacturer shall maintain a list of basic equipment for thermal spraying production. The list shall include details of the main equipment and key parameters used to assess the maximum production capacity and potential capacity of the workshop, such as the following: - Maximum capacity of the crane;
- Size of the components that can be sprayed;
- Capacity of the sandblasting and spraying rooms.
8.3 Suitability of equipment
The equipment capacity should be sufficient for the relevant purpose. Unless otherwise specified in the contract, thermal spraying and pre-treatment and post-treatment equipment generally do not require approval.
GB/T19352.3—2003/ISO14922-3:1999
8.4 Maintenance
The manufacturer shall ensure the maintenance of the equipment.
For example, the following conditions:
Condition of the guiding mechanism of mechanical thermal spraying equipment: the condition of the ammeter, voltmeter and flow meter used for operating the thermal spraying machine; -The condition of cables, hoses and joints;
Condition of the control system in mechanized and (or) automated thermal spraying; the condition of thermocouples and other temperature measuring instruments; -The condition of powder feeders, wire feeders and guide tubes. 8.5 Health, safety and environmental issues
Equipment necessary to protect health, safety and the environment must be applicable. All activities to implement health and safety standards and light and heat radiation protection standards must be guaranteed.
9 Implementation of thermal spraying
9.1 Production plan
The manufacturer should formulate a complete production plan and allocate applicable equipment in 8.1 or on site. At least it should include: - Specification of component manufacturing process, such as individual parts or components and the subsequent final assembly sequence; - Marking of special process requirements in component manufacturing; - Appropriate process specifications related to thermal spraying and related processes; - Specifications for inspection and testing, including the involvement of any independent inspection agency: - Environmental conditions, such as wind and rain protection.
9.2 Thermal spraying process specifications
The manufacturer shall formulate thermal spraying process specifications and ensure their correct implementation in production. 9.3 Work instructions
The manufacturer may use the thermal spraying process specifications to explain the work to thermal sprayers directly in the workshop. It is also possible to use a demonstrative work instruction method. However, such demonstrative work instructions should be carried out using approved thermal spraying process specifications without the need for separate approval. 9.4 Pre-treatment and post-treatment
The manufacturer shall be fully responsible for the specification and implementation of all pre-treatment and post-treatment. The treatment process shall be adapted to the substrate material, coating structure, etc. If necessary, process records shall be made during the treatment process. The records shall demonstrate that the process specifications have been followed and shall be traceable to the actual processing process.
9.5 Documentation basis
The manufacturer shall establish and maintain procedures for the control of relevant quality documents, such as thermal spray process specifications and thermal spray personnel certification.
10 Thermal spray consumables
10.1 General
The responsibilities and procedures for the control of thermal spray consumables shall be specified by the manufacturer. 10.2 Batch testing
Batch testing of consumables shall only be carried out when expressly specified in the contract. 10.3 Storage and handling
The manufacturer shall establish and implement procedures for the storage, handling and use of consumables in accordance with the supplier's specifications to prevent moisture, caking, oxidation and damage.
11 Storage and handling of substrate materials
Material shall not be damaged during storage. Labeling shall be maintained during storage. 12 Inspection and tests related to thermal spraying
12.1 General
GB/T 19352.3—2003/ISO 14922-3:1999 Inspection and testing should be carried out at appropriate stages of the production process to ensure compliance with the contract requirements. The location and frequency of inspection and (or) testing should be determined based on the contract and (or) the adopted standards, the thermal spraying process method and the type of component (see 4.2 and 4.3). The manufacturer may conduct some informal tests without restriction. Such tests do not require reporting. 12.2 Inspection and tests before thermal spraying
If necessary, the following checks should be carried out before thermal spraying begins: - Suitability and validity of thermal sprayer certification, see ISO14918:1999; - Suitability of thermal spraying process specifications;
- Identification of substrate material;
Identification of consumables, for example, in accordance with GB/T19356-2003 or GB/T12608-2003; - Surface preparation, shape and dimensions;
Spraying should be carried out as soon as possible after surface preparation; - Mounting, clamping and positioning;
Any special requirements in the thermal spraying process specifications, such as prevention of deformation; Arrangements for any production tests;
- Suitability of thermal spraying working conditions, including environment. 12.3 Inspection and testing during thermal spraying
If necessary, during the thermal spraying process, the following inspections should be carried out at appropriate intervals or continuously: basic thermal spraying parameters (such as gas flow, spraying current, spraying voltage, moving speed); - surface temperature;
correct use and handling of consumables;
- control of distortion/deformation;
... - any intermediate inspection, such as dimensional inspection. 12.4 Inspection and testing after thermal spraying
If necessary, after thermal spraying, inspections should be carried out according to relevant acceptance standards: visual inspection;
- non-destructive testing;
destructive testing according to relevant standards, such as GB/T8642; - the shape, structure and geometric dimensions of the sprayed component; the results and records of pre-treatment or post-treatment, such as grinding and subsequent heat treatment. 12.5 Status of inspection and testing
The status of inspection and testing of thermally sprayed components shall be marked by appropriate means, for example, by item marking or process cards. 13 Nonconformity and corrective action
Methods shall be taken to control items that do not meet the specified requirements to prevent them from being used unintentionally. When repaired and/or resprayed by the manufacturer, the applicable process shall be effective at all work points where this work is performed. When repairing or respraying, each item shall be re-inspected, tested and accepted in accordance with the original requirements. Measures shall also be taken to ensure that conditions that are detrimental to the quality of thermally sprayed components are promptly identified and corrected.
GB/T19352.3--2003/IS014922-3:199914 Calibration
The manufacturer shall be responsible for the proper calibration of inspection, measuring and test instruments. All instruments used to evaluate the quality of thermally sprayed components shall be properly controlled and calibrated at specified periods. 15 Identification and traceability
Identification and traceability should be maintained appropriately throughout the manufacturing process. If necessary, the document system to ensure identification and traceability of thermal spray operations should include: production plan;
-Records of spray locations on components;
Coating markings, labels, etc.;
-Traceability of special coatings (for fully mechanized and automated spray equipment including sprayers); Sprayer and process approval;
Non-destructive testing methods and personnel;
Spraying consumables, such as type, batch number, etc.;
Base material.
16 Quality Records
If necessary, quality records that meet the contract requirements shall include: contract/design review records;
Material certificates;
Consumables certificates;
Thermal spraying process specifications;
Thermal spraying process approval test records;
Thermal spraying personnel approval certificate;
Non-destructive testing personnel certificate;
Pre-treatment, post-treatment and process specification records;-Non-destructive testing and destructive testing processes and reports, dimensional reports;
Repair and re-thermal spraying records.
If there are no other provisions, quality records shall be kept for at least 5 years. 6199914 Calibration
The manufacturer shall be responsible for the proper calibration of inspection, measuring and test instruments. All instruments used to assess the quality of thermally sprayed components shall be properly controlled and shall be calibrated at the prescribed period. 15 Identification and traceability
Identification and traceability shall be properly maintained throughout the manufacturing process. If necessary, the document system to ensure the identification and traceability of thermal spraying operations shall include: production plan;
-Records of spraying locations on components;
Coating markings, labels, etc.;
-Traceability of special coatings (for fully mechanized and automated spraying equipment including sprayers); Approval of sprayers and processes;
Non-destructive testing methods and personnel;
Spraying consumables, such as type, batch number, etc.;
Base material.
16 Quality Records
If necessary, quality records that meet the contract requirements shall include: contract/design review records;
Material certificates;
Consumables certificates;
Thermal spraying process specifications;
Thermal spraying process approval test records;
Thermal spraying personnel approval certificate;
Non-destructive testing personnel certificate;
Pre-treatment, post-treatment and process specification records;-Non-destructive testing and destructive testing processes and reports, dimensional reports;
Repair and re-thermal spraying records.
If there are no other provisions, quality records shall be kept for at least 5 years. 6
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