JB/T 53083-1999 Three-phase parallel connecting rod pulsation continuously variable transmission product quality classification JB/T53083-1999 standard download decompression password: www.bzxz.net
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Mechanical Industry Standard of the People's Republic of China JB/T53083-1999 Three-phase parallel connecting rod pulsating continuously variable transmission Product quality classification (Internal use) Published on December 30, 1999 National Machinery Industry Bureau Implemented on June 1, 2000 JB/T53083-1999 This standard is a revision of JB/T53083-93 "Product quality classification of three-phase parallel connecting rod pulsating continuously variable transmission". During the revision, the original standard was edited and the main technical content remained unchanged. This standard replaces JB/T53083-93 from the date of implementation. This standard is proposed and managed by the National Technical Committee for Gear Standardization. The responsible drafting unit of this standard: Zhengzhou Machinery Research Institute. The drafting units of this standard include: Zhengzhou Institute of Technology, Chongqing Continuously Variable Transmission Factory, Ningbo Continuously Variable Transmission Factory. The main drafters of this standard include: Jiang Min, Zhang Yuanguo, Xu Hongji, Feng Chengzhou, Yang Lesheng, Zhou Wei. This standard was first issued in 1993. 1 Scope Mechanical Industry Standard of the People's Republic of China Three-phase parallel connecting rod pulsating continuously variable transmission, product quality classification (internal use) JB/T53083-1999 Replaces JB/T53083-93 This standard specifies the principles and general requirements, quality indicators, and sampling evaluation methods for the quality classification of three-phase parallel connecting rod pulsating continuously variable transmission (hereinafter referred to as transmission). This standard applies to the quality evaluation and classification of transmissions specified in JB/T6951-1993 "Three-phase parallel connecting rod pulsating continuously variable transmission". 2 Referenced standards The provisions contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard is published, the versions shown are valid. All standards will be revised, and parties using this standard should explore the possibility of using the latest versions of the following standards. GB/T28291987 Periodic inspection counting sampling procedures and sampling tables (applicable to the inspection of production process stability) JB/T6951—1993 . Three-phase parallel connecting rod pulsating continuously variable transmission 3 Grading principles and general requirements 3.1 Grading principles According to the manufacturing quality and performance of the transmission, it is divided into three quality levels: qualified products, first-class products and superior products. 3.1.1 Qualified products The quality indicators of the transmission should fully meet the requirements of JB/T6951, meet the requirements of the product drawings, and meet the use requirements as evaluated by users. 3.1.2 The quality indicators of first-class transmissions have been improved to a certain extent on the basis of JB/T6951 (including quality indicators supplemented as needed), reaching the better level of similar products in the world, and users have evaluated that the use effect is good. 3.1.3 The quality indicators of superiorbzxZ.net transmissions have been greatly improved on the basis of JB/T6951 (including quality indicators supplemented as needed), reaching the contemporary advanced level of similar products in the world, and users have evaluated that the use effect is equivalent to that of international advanced products. 3.2 General requirements 3.2.1 The transmission shall be manufactured according to the product drawings and technical documents approved by the prescribed procedures. 3.2.2 The product drawings and technical documents shall be complete. 3.2.3 The material, hardness, working surface roughness and dimensional accuracy of the main parts of the transmission shall meet the requirements of the design drawings, and be accompanied by original inspection records. 4 Quality Index 4.1 Carrying Capacity Approved by the State Bureau of Machinery Industry on December 30, 1999 and implemented on June 1, 2000 JB/T53083-1999 The carrying capacity of the transmission shall comply with the provisions of JB/T6951. 4.2 Noise The transmission noise test shall be carried out in accordance with the provisions of 5.3.2.2 of JB/T6951-1993. 4.2.1 4.2.2 The limit value of no-load noise shall not exceed the value specified in Table 1. Table Quality Grade Qualified Products Superior Products Noise Sound Power Level The transmission load temperature rise test shall be carried out in accordance with the provisions of 5.3.4 of JB/T6951-1993. 4.3.1 The temperature rise limit value shall not exceed the value specified in Table 2. Table 2 Load temperature rise Quality grade Qualified products Superior products 4.4 Sealing The sealing of the transmission shall comply with the provisions of 5.3.6 of JB/T6951-1993. 4.5 Slip ratio 4.5.1 The slip ratio of the transmission shall be calculated and determined according to 5.3.3.3 of JB/T6951-1993. The slip ratio shall not exceed the value specified in Table 3. 4.5.2 Table 3 Slip ratio Nominal output speed Quality grade Qualified product First-class product Superior product 4.6 Efficiency The efficiency of the transmission shall be determined in accordance with 5.3.3.4 of JB/T6951-1993. U34-3 JB/T53083-1999 The efficiency value shall not be less than the value specified in Table 4. Table 4 Efficiency Nominal output speed Quality grade Qualified product Superior product 4.7 Cleanliness The cleanliness inspection of the transmission shall be carried out in accordance with 5.3.7 of JB/T6951-1993. The impurity content G shall not exceed the value specified in Table 5. Table 5 Impurity Content G Quality Grade Qualified Products Superior Products 4.8 Appearance Quality 4.8.1 The outer surface of the transmission shall be painted with oil-resistant paint, and the paint shall be even and smooth (without paint leakage, shedding, flow marks and bubbles). 4.8.2 The appearance of the transmission shall be flat and smooth, and no defects such as rust and bruises are allowed. 4.9 Marking and Packaging The marking and packaging of the transmission shall comply with the provisions of 7.1 and 7.2 of JB/T6951-1993. 5 Sampling and evaluation method The sampling and evaluation method shall be in accordance with the provisions of GB/T2829, and the classification of non-conformities shall be in accordance with the provisions of Table 6 Table 6 Non-conformity classification Non-conformity category Non-conformity quality level RQL Non-conformity items Load-bearing capacity Oil pool temperature rise Slip rate Cleanliness Sealing Non-conformity category Non-conformity items Main parts quality Appearance quality Logo, packaging User evaluation, after-sales service JB/T53083-1999 The product quality of the transmission is divided into three quality levels: qualified products, first-class products and superior products, and the unqualified quality level RQL=40.5.3 Sampling plan 5.3.1 Types of sampling plans and inspection levels This standard stipulates the use of the single sampling plan in GB/T2829 and the use of discrimination level II. 5.3.2 The judgment array (Ac, Re) adopts (1, 2), and the sample n should comply with the provisions of GB/T2829. 5.4 Implementation and evaluation of sampling inspection 5.4.1 Samples should be randomly selected from the factory's finished product warehouse or assembly production line, or from users. The samples selected should be products produced by the factory within the last six months. 5.4.2 According to the sampling plan specified in 5.3.1, all samples should be inspected. When the number of unqualified samples is less than or equal to the qualified judgment number Ac, it is rated as qualified; when it is greater than or equal to the unqualified judgment number Re, it is rated as unqualified. If all categories are rated as qualified, it is finally rated as qualified. When one category is unqualified, it is finally rated as unqualified. 5.4.3 When evaluating the quality grade of the transmission, according to the sampling plan and evaluation criteria, if one category reaches a higher grade and the other reaches a lower grade, the lower grade should be evaluated in the final evaluation. 4 Mechanical Industry Standard Three-phase parallel connecting rod pulsation continuously variable transmission Product Quality Grading (Internal Use) JB/T53083-1999 Published by the Mechanical Science Research Institute Printed by the Mechanical Science Research Institute (No. 2, Shouti South Road, Beijing, Postal Code 100044)* 1/16 Sheet 1 /2 2Word count 1Q000 Size 880×1230 First edition in April 2000 Print run 1-500 First printing in April 2000 Price 1000 yuan 99-1510 Mechanical Industry Standard Service Network: http/kvwwJB.ac.cn6661800 Tip: This standard content only shows part of the intercepted content of the complete standard. 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