This specification specifies the general technical requirements, quality assurance regulations and delivery preparation for ground warning guidance radar antenna drive controllers. This specification applies to antenna AC drive controllers with a control power of no more than 55KW used in ground warning guidance radars. SJ 20796-2001 General Specification for Ground Warning Guidance Radar Antenna Drive Controllers SJ20796-2001 Standard download decompression password: www.bzxz.net
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Military Standard of the Electronic Industry of the People's Republic of China FL5840 SJ 20796—2001 General specification for driving controller for antenna of ground warning and director rader2001-12-27issuedwww.bzxz.net 2002-01-01implemented Approved by the Ministry of Information Industry of the People's Republic of China1Scope Subject content Scope of application Reference documents Quality identification Structure, Appearance quality Marking, Maintainability. Safety Interchangeability Performance characteristics Environmental requirements Continuous working time Electromagnetic compatibility. Reliability Quality assurance regulations, Inspection responsibility, Inspection classification Inspection conditions, Identification inspection Quality consistency inspection Packaging inspection, Inspection method. Delivery preparation. Sealing and packaging Transportation and storage 5.4 Marking 6 Notes 6.1 Intended use 6.2 Contents of order documents 6.3 Symbols Appendix A Defect classification (supplement) -KANiKAca= 1 Scope People's Republic of China Electronic Industry Military Standard General Specification for Driving Controller for Antenna of Ground Warning and Director Radar General specification for driving controller for antenna of ground warning and director radar1.1 Subject content SJ20796—2001 This specification specifies the general technical requirements, quality assurance provisions and delivery preparation for antenna driving controller for ground warning and director radar. 1.2 Scope of application This specification applies to antenna AC driving controller (hereinafter referred to as controller) with a control power not exceeding 55kW used in ground warning and director radar. 1.3 Classification 1.3.1 Classification by control mode a. Local control controller: a controller that can only be operated manually locally: b. Remote control/local control controller: a controller with a remote control interface that can be operated manually locally or switched to a controller that can be operated remotely. 1.3.2 Classification by application location a Class A controller: mainly used indoors or in shelters; b Class B controller: mainly used outdoors or outside shelters. 1.3.3 Classification by control power According to the control power of the controller, it is divided into 11 levels: 2.2, 4, 7.5, 11, 15, 18.5, 22, 30, 37, 45, 55kW. 2 References GB/T998-82 Basic test methods for low-voltage electrical appliances GB14048.4-93 Low-voltage switchgear and control equipment Low-voltage electromechanical contactors and motor starters GJB74A-98 General specification for military ground radar GJB145A-93 Specification for protective packaging 5 General principles for environmental test methods for military equipment GJB150.1-86 GJB150.3-86 GJB150.4-86 GJ B150.9-86 GJB150.10-86 GJB150.16-86 Environmental test methods for military equipmentHigh temperature testEnvironmental test methods for military equipmentLow temperature testEnvironmental test methods for military equipment Wet heat test Environmental test methods for military equipment Mold test Environmental test methods for military equipment Published by the Ministry of Information Industry of the People's Republic of China on December 27, 2001Vibration test 2 002-01-01 Implementation SJ20796—2001 GJB150.18-86 Environmental test methods for military equipment Impact test GJB151A-97 Requirements for electromagnetic emission and sensitivity of military equipment and subsystems GJB152A-97 Measurement of electromagnetic emission and sensitivity of military equipment and subsystems GJB179A-96 Counting sampling inspection procedures and tables GJB450-88 General outline for reliability of equipment development and production GJB899-90 Reliability identification and acceptance test GJ B1182-91 Protective packaging and packing level GJB1320.1-91 AC motor starter for ships GJB1765-93 Military material packaging mark GJB2072-94 Maintainability test and evaluation GJB271-96 Military transport packaging test method GJB2825-97 Military radar cabinet, plug-in box, plug-in modular requirements 3 Requirements 3.1 Qualification appraisal Products submitted according to this specification should be products that have been qualified or approved. 3.2 Design 3.2.1 Canability The reliability design of the controller shall comply with the provisions of GJB450. 3.2.2 Maintainability The maintainability design of the controller shall comply with the provisions of Article 3.2.3 of GJB74A. 3.2.3 Materials In addition to complying with the provisions of Article 3.2.11 of GJB74A, the selection of materials shall also comply with the following provisions. 3.2.3.1 Insulating materials The insulating materials used in the controller shall be durable, flame-retardant, moisture-resistant and resistant. 3.2.3.2 Wires The minimum cross-sectional area of the main circuit wires of the controller shall comply with the provisions of Table 1. 3.2.3.3 Current-carrying connecting elements The current-carrying bolts, screws and other current-carrying elements and connectors of the controller shall be made of copper materials and shall have sufficient strength and corrosion resistance. 3.2.3.4 Protective grounding terminal The protective grounding terminal shall be made of copper materials and shall have appropriate anti-corrosion measures. 3.2.4 Protective grounding The controller shall have reliable protective grounding measures. The effectiveness of grounding must be ensured in both normal and fault conditions, that is, the exposed non-conductive metal parts and metal casing are at zero potential. 2 KANKAca- Power level Grounding conductor cross section SJ20796—2001 Rated current The minimum cross-sectional area of the protective grounding conductor shall comply with the provisions of Table 2. Table 2 Main circuit conductor (copper) cross-sectional area 3.2.4.2 Grounding screw Main circuit conductor (copper) cross-sectional area Grounding conductor (copper) cross-sectional area The controller shall be equipped with a special protective grounding screw in a place that is convenient for wiring. Unless otherwise specified, the minimum size of the grounding screw shall comply with the provisions of Table 3. Rated current 202hl) tp<2h9 tp<2min') 2st≤10s p<2h3) Note: 1) The operating time when the ambient temperature is 20℃ and the three-phase circuit is loaded in a balanced manner: 2) The hot state refers to heating to a stable state with the current in Project 1: 3) The operating time when the ambient temperature is 20℃ and the three-phase circuit is disconnected (with phase disconnection protection) 3.12.5 Making and breaking capacity (see Article 4.7.15) The rated making and breaking capacity of the controller shall comply with the provisions of Table 7. Table 7 Rated current 171100 1,>100 Note: 1) The connection condition is expressed by effective value; 2) COS charging tolerance +0.05: 3) [Minimum value is 1000A; 4) 1. Minimum value is 800A. 3.12.6 Temperature rise (see 4.7.16) Connection) The temperature rise of each part of the controller shall not exceed the provisions of Table 8. 3.13 Environmental requirements Unless otherwise specified in the contract, the controller shall be able to withstand the following environmental conditions. 3.13.1 Low temperature 3.13.1.1 Class A controller The minimum working environment temperature is -10°C and the minimum storage temperature is -50°C. 3.13.1.2 Class B controllers The minimum operating temperature is -35°C and the minimum storage temperature is -50C. Test conditions "Hot" Preheat with 1 times the set current for 2h 3.13.2 High temperature Type of components and materials SJ20796—2001 Class A insulating materials Class B insulating materials Insulated coils Contacts in the air Class F insulating materials Class H insulating materials Silver or silver-plated Other metals Metal parts in contact with insulating materials Terminals connected to external insulated conductorsManually operated parts Metal materials Insulating materials Limited to not damaging adjacent parts Limited to not harming adjacent components Limited to not harming adjacent components The maximum working environment temperature is 50°C, and the maximum storage temperature is 70°C. 3.13.3 Shock Measurement method Resistance method Thermocouple method The controller should be able to withstand the shock test specified in 4.7.19. After the shock test, there should be no mechanical damage, malfunction and other electrical faults. Its operating performance should comply with the provisions of Article 3.12.3. 3.13.4 Vibration The controller should be able to withstand the vibration test of Category 1 or Category 8 specified in Chapter 2 of GJB150.16. After the vibration test, there should be no mechanical damage, malfunction and other electrical faults. Its operating performance should comply with the provisions of Article 3.12.3. 3.13.5 Damp heat Control The controller should be able to withstand the alternating damp heat test of 95% relative humidity, 60°C high temperature and high humidity: 95% relative humidity, 30°C low temperature and high humidity, five cycles totaling 120 hours. 3.13.6 Mold The components, parts and materials of the controller should be anti-mold. The test conditions shall be in accordance with the provisions of Chapter 2 of GJB150.10, and the degree of extension shall be specified by the product specifications. 3.14 Continuous working time Unless otherwise specified in the contract, the continuous working time of the controller shall not be less than 200 hours. 3.15 Electromagnetic compatibility The electromagnetic compatibility requirements of the controller shall be specified by the product specifications in accordance with the relevant provisions of GJB151A. 3.16 Reliability 3.16.1 Mean time between failures (MTBF)) The average The average failure interval is specified by the product specification. 3.16.2 Mechanical life The mechanical life of the controller is the number of no-load operations before any mechanical parts are repaired or replaced. The mechanical life should not be less than 1×10° times. 3.16.3 Electrical life The electrical life of the controller is the number of loaded operations that can be withstood without repair or replacement of parts under the conditions specified in Table 9. 8 LKAONTKAca 4 Quality Assurance Provisions 4.1 Inspection responsibilities SJ20796—2001 COS (swimming) COSt (submerged) Number of operations Unless otherwise specified in the contract, the contractor shall be responsible for completing all inspections specified in this specification. If necessary, the ordering party or the superior appraisal agency has the right to inspect any inspection item described in the specification. 4.1.1 Qualified Products All products must meet all requirements of Chapter 3 and Chapter 5 of the Specification. The inspections specified in this Specification shall become an integral part of the Contractor's overall inspection system or quality program. If the contract includes inspection requirements not specified in this Specification, the Contractor shall also ensure that the products submitted for acceptance meet the contract requirements. Quality consistency sampling does not allow the submission of products that are known to be defective, nor can the ordering party be required to accept defective products. 4.2 Inspection Classification The inspections specified in this Specification are divided into Identification inspections: b. Quality consistency inspections. 4.3 Inspection conditions Unless otherwise specified, the inspection shall be carried out under the "standard atmospheric conditions for testing" specified in GJB150.1. The requirements for instruments and meters shall comply with the provisions of Article 3.3 of GJB150.1. 4.4 Qualification inspection It is generally carried out when the product design and production are finalized. However, when there are major changes in the main design, process, components and materials of the product, which affect the important performance of the product and make the original identification conclusion no longer valid, the identification inspection should also be carried out. The identification inspection should be carried out in a laboratory or test site (institute) approved by the ordering party or the superior identification agency. 4.4.1 Number of samples The number of samples for identification inspection shall not be less than 1. 4.4.2 Inspection items The identification inspection items are shown in Table 10, and the product specifications are allowed to tailor the inspection items. The inspection order is specified by the product specifications. 4.4.3 Qualification criteria When all inspection items meet the requirements of Chapter 3 and Chapter 5, the identification inspection is judged to be qualified. If any inspection item does not meet the specified requirements, the inspection should be suspended. The contractor should analyze the unqualified items, find out the causes of the defects and take corrective measures, and then continue to inspect the unqualified items and related items. If all the inspection items meet the specified requirements, the identification inspection is still judged to be qualified; if there is still an item that does not meet the specified requirements after continued inspection, it is judged to be unqualified. 4.4.4 Maintenance of qualified identification In order to maintain qualified identification, the contractor shall submit test data according to the requirements of the superior identification agency or the ordering party. 4.5 Quality consistency inspection Inspection grouping SJ20796—2001 Quality consistency inspection is divided into groups A, B, C, and D. Batch composition and submission Batch composition and submission shall comply with the provisions of Article 5.4.6 of GJB179A. 4.5.3 Defect classification Defect classification is specified by product specifications. 4.5.4 Group A inspection Sampling plan One hundred percent of the products submitted by the contractor for inspection shall be inspected. 4.5.4.2 Inspection items Product specifications are allowed to tailor the inspection items. Inspection shall be carried out according to the items specified in Table 10, Appearance quality Maintainability Safety Interchangeability Insulation resistance Dielectric properties Operation performance Overload protection Switching and breaking capacity Continuous working time Electromagnetic compatibility Visibility Quality consistency inspection Note: The symbol "○" in the table indicates a required item: 10 " indicates an optional item: TKA Required Chapter number 5.1,5.2.1 -" indicates that the item is not to be done. 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