JB/T 8905.4-1999 This standard is part of the series of standards for reducers for cranes, which include: JB/T 8905.1 Three-point reducer for cranes JB/T 8905.2 Base reducer for cranes JB/T 8905.3 Vertical reducer for cranes JB/T 8905.4 Sheath reducer for barber heavy machinery This standard specifies the type, basic parameters, dimensions and technical requirements of sheath helical cylindrical gear reducers (QJ-T type) for cranes. The reducers of this standard are mainly suitable for the operating mechanism of cranes, and are also suitable for the transmission mechanism of mechanical equipment such as transportation, metallurgy, mining, chemical industry and light industry. The working conditions should meet the following requirements: a) The peripheral speed of the gear is not more than 16m/s; b) The speed of the high-speed shaft is not more than 1500r/min; c) The working environment temperature is -40℃~45℃; d) It can run in both forward and reverse directions. JB/T 8905.4-1999 Crane Kit Reducer JB/T8905.4-1999 Standard download decompression password: www.bzxz.net
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JB/18905.41999 This standard is a part of the series of standards for reducers for cranes, which include IB/T 8905.1 JB/T 8905. 2 --1999 JB/T 8905. 3--1999 JB/T 8905. 4 Two-point reducers for cranes Base-type reducers for cranes Vertical reducers for cranes Sheath-type reducers for cranes Appendix A of this standard is the appendix of the standard. www.bzxz.net This standard is proposed and managed by the National Technical Committee for Standardization of Hoisting Machinery, and the drafting unit of this standard is the Beijing Hoisting and Transportation Machinery Research Institute of the Ministry of Machinery Industry. Main drafters of this standard: Li Peng, Zhao Guangde 312 1 Scope Machinery Industry Standard of the People's Republic of China Set-type reducers for cranes Hollow shaft gearhoxes far cranesJB/T 8905. 4 This standard specifies the type, basic parameters, dimensions and technical requirements of set-type helical cylindrical gear reducers (QJ-T type) for cranes. The reducers specified in this standard are mainly suitable for the operating mechanism of cranes and can also be used for the transmission mechanism of mechanical equipment in transportation, metallurgy, mining, chemical and light industry. Its working conditions shall meet the following requirements: a) The peripheral speed of the gear shall not exceed 16m/s; b) The speed of the high-speed shaft shall not exceed 1500r/min; c) The working environment temperature shall be -40 (-45 (:d) and it can run in both directions. 2 Referenced standards The provisions contained in the following standards constitute the provisions of this standard by being cited in this standard. When this standard is published, the versions shown are valid. All standards will be revised. All parties using this standard should explore the possibility of using the latest versions of the following standards CB1911990 Pictorial marking for packaging, storage and transportation GB/T 1031 1995 GB/T 1095 GB/T 1184--1996 GB/T 1356 G13/T 1357 --1987 GB/T 1801 GB/T 3811 GB/T 5903 GB/T 6404 G13/T 9439: -1988 GB/T 10095 G3/T 13384.- JB/T 7929:1995 Surface roughness parameters and values Flat keyKey and keyway cross-sectional dimensions Shape and position tolerancesUnspecified tolerance values Involute cylindrical gear Basic tooth profile Involute cylindrical gear module Tolerances and matching dimensions to 500 mmTolerance zones and matchings for holes and shaftsCrane design specifications 1 Closed gear oils Determination of sound power levels of gear unit noiseGrey cast iron parts Involute Precision of open-line cylindrical gears General technical conditions for packaging of electromechanical products Cleanliness of gear transmission devices JB/T9050.3-1999 Loading test method for cylindrical gear reducers 3 Types 3.1 Structural type: QI-T type reducer is a vertical sheathed reducer with stage transmission 3.2 There are four types of assembly types, see Figure 1. Approved by the State Bureau of Machinery Industry on June 28, 1999 and implemented on January 1, 2000 JB/T 8905. 4 Assembly type of reducer 3.3Shaft end type: High-speed shaft adopts cylindrical shaft extension. Flat key connection; low-speed shaft adopts hollow sleeve shaft, tapered shaft hole, flat key connection3.4Model and mark Model representation method Assembly type Nominal transmission ratio Nominal center distance Set type Crane reducer Marking Example: Nominal center distance iul-200mm, nominal transmission ratio i=10, assembly type starting from the first blood type Heavy machinery set reducer, marked as: reducer QJ-T200-40 JB/T8905.4--1999 4 Basic parameters and dimensions 4.1 Center distance The reducer takes the output stage center distance as the nominal center distance, and its value should comply with the provisions of Table 1, Table 1 (Nominal center) (Total center distance) 4.2 Transmission ratio The nominal transmission ratio and actual transmission ratio of the reducer should comply with the provisions of Table 2. The limit deviation is not more than ±5. 14 Basic tooth profile of gear JB/T8905.4- The basic tooth profile of the reducer gear should comply with the provisions of GB/T1356. 4.4 Gear module and helix angle The normal module m of the reducer gear shall comply with the provisions of GB/T1357, and its value is shown in Table 3. Gear helix angle 312\Table 3 4.5 Overall dimensions and installation dimensions The overall dimensions and installation dimensions of QJ-T type reducer are shown in Figure 2 and Table 1, 31 JB/T 8905.4--. 1999 Figure 2 QJ-T type reducer QJ-T140 QJ·T170 Q1 F200 QJ-1236 QJ-T280 QIT335 QI T400 QJ-T140 QJ-T170 QJ-T200 QJ-T236 QJ-T280 QJ-T335 QJ T400 280-200 335-236 280-200 4.6 Load-bearing capacity JB/T8905.4-1999 4.6.1 The load-bearing capacity of the reducer with the working level of the mechanism being M5 shall comply with the provisions of Table 5. 65 100-130 4.6.2 The load-bearing capacity of the reducer of the continuous working type shall comply with the provisions of Table 6. This type of reducer is recommended for use in transmissions of various mechanical equipment other than cranes. 4.6.3 The instantaneous allowable torque at the output shaft end of the reducer is 2.7 times the rated torque. 4.6.4 The selection method of the set reducer for cranes is shown in Appendix A (Standard Appendix). 317 89°℃ Nominal center distance Input shaft speed A881ae Nominal center service One person pin color delivery 624880 .0010.06 oots'ss ong al 009 01 Good Yi Center Music Learning All People Transmit and Transform Each Yi Center Crime0 Character Special Life 5 Technical Requirements 5.1 Box Body JB/T8905.4 The box body is a cast iron part. Its mechanical properties shall comply with the specifications of HT200 in GB/T9.139. It is allowed to use other materials with mechanical properties higher than HT200, or use welded box body: 5.1.2 The lower box body and the left and right boxes shall not have casting defects such as slag inclusions, shrinkage holes, looseness, holes and cracks. 5.1.3 The lower box body and the left and right boxes shall be treated to eliminate internal stress, and secondary aging treatment shall be carried out after rough machining. 5.1.4 After the lower case is combined with the left and right cases, the edges should be flush. The misalignment of each side should meet the requirements of the specification. 5.1.5 The surface roughness R of the separation and combination surface after fine machining is 6.3 mm. 5.1.6 After the lower case is freely combined with the left and right cases, the contact tightness should meet the requirements of Table 7. Use the corresponding feeler gauge to check the contact tightness of the separation and combination. The depth of the feeler gauge should not be greater than half of the width of the separation and combination surface. Table 7 Allowable misalignment of the chain edge after the case is combined Contact tightness of the lower case after the left and right cases are freely combined. 600 5.1.7 The center line of the bearing hole should coincide with the separation and combination surface, and the deviation should not be greater than 0.3 mm600-1 20 5.1.8 The size tolerance zone, shape and position tolerance and surface roughness of the bearing hole shall comply with the provisions of Table 8 Table 8 Bearing hole Dimensional tolerance zone GB/T1801 Cylindricity Coaxiality Verticality between end face and axis GB/T1184 The center distance limit deviation of the bearing hole shall comply with the provisions of Table 9 Table 9 Center distance ~50~80 -80 - 120 ≥120180 180- 250 The parallelism tolerance of the center line of the bearing hole and the factory measured on the bearing span shall comply with the provisions of Table 10 Table 10 Bearing span 1a Bank of China Three-person 5.2 Gears, gear shafts and shafts 10n- 160 2160-230 Table roughness code GR/T 1031 2230 100 5.2.1 The gear shaft is forged. The material is 12CrMo), quenched and tempered, with a hardness of 291~323H3. Other materials with similar or higher mechanical properties are allowed: Castings are not allowed: 322 JB/T8905.4 5.2.2 The gear is forged. The material is 35CrMo. Quenched and tempered, with a hardness of 255~291HB. Other materials with similar or higher mechanical properties are allowed. 5.2.3 The teeth must be inspected, and defects such as white spots, cracks, and slag inclusions are not allowed. 5.2.4 The material of the shaft is 40 (r, quenched and tempered, with a hardness of 241-~286HB. Other materials with equivalent or higher mechanical properties are allowed. Castings are not allowed. 5.2.5 The machining dimension tolerance zone, position tolerance and surface roughness of the gear reference hole and reference end face shall comply with the provisions of Table 11Table 11 Gear reference hole Gear reference end face Dimension tolerance zone GB/T 1801 End face runout G3/T 118. Surface roughness The reference journal and shoulder machining tolerance zone, position tolerance and surface roughness of gear shafts, shafts and bearings shall comply with the provisions of Table 125.2.6 . Reference shaft Provisions. Dimension tolerance zone GB/T 1801 Radial runout GB/T 184 End runout Precision The shaft extension true diameter, shaft extension shoulder machining tolerance zone, position tolerance and surface roughness of gear shafts and shafts shall comply with Table 13 Shaft extension diameter Shaft extension shoulder Dimension tolerance zone GB/T: 1801 Radial runout GB/T 1184 The fit between the gear shaft and the shaft and the inner hole of the gear shall comply with the provisions of Table 11Table 14 Gear shaft and shaft Gear inner hole 5.2.9The size tolerance zone, position tolerance and surface roughness of the keyway shall comply with the provisions of Table 15. Table 15 Keyway width tolerance zone GB/T 1095 Hub Js9 Symmetry of keyway width relative to the axis centerline GB/T 1184 GB/T 1801 Roughness Surface roughness R GB/T 1031 Side 6 According to wine 2, Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.