JB/T 9823.1-1999 Technical requirements for small-scale crude vegetable oil refining equipment
Some standard content:
1CS 65.040.20
Machinery Industry Standard of the People's Republic of China
JB/T9823.1—1999bzxz.net
The range of small plant oil refining equipnentSpecifications
1999-09-17 Issued by National Bureau of Machinery Industry, implemented on January 1, 2000, JB/T9833.1-1999. This standard is a revision of ZBB93D23-90 "Technical conditions for small-scale crude vegetable oil refining equipment". Compared with ZBB93023-90, the main technical contents of this standard are as follows: 1) The refined oil standard is changed, and the high-grade filling and blending oil standard is implemented; 2) The crude oil quality index is changed: the color selection requirement is added; the refining yield standard is adjusted; 3) The connection technical requirements are added: 4) The test of availability is changed to the first time before the first drop. This standard replaces ZBB93023-90 from the date of implementation. This standard is under the jurisdiction of the National Agricultural Machinery Standardization Technical Committee. The drafting units of this standard are: Shandong Yantai Agricultural Machinery Research Institute, China Agricultural Mechanization Science Research Institute, Shenqiu County Machinery Factory, Anhui Guzhen County Machinery Manufacturing Co., Ltd. The main drafters of this standard are: Lv Jiangqi, Li Zhiqing, Qian Yanyun, Zhang Jing. This standard was first issued on June 20, 1990. Scope: Scope of small plant oil refining equipment Specifications JB.T9823.1—1999 ZBB93023-1999 This standard specifies the main performance indicators, technical requirements, assembly and installation requirements, workshop safety facilities, inspection rules, material packaging, transportation, etc. of small plant oil refining equipment. This standard uses small plant oil refining equipment (hereinafter referred to as refining equipment) as the reference standard. The meanings contained in the following standards constitute the provisions of this standard through reference in this standard. For non-standard publications, the versions shown are valid. The specifications may be revised. Parties using this standard may consider using the following new versions: GB/T 9850.1-9850.2-1988; GB/T 11350-1988; GB/T 11350-1988; GB/T 11306-1991; GB/T 2880-1581; GB/T 2880-1582; GB/T 2880-1583; GB/T 2880-1584; GB/T 2880-1585; GB/T 2880-1586; GB/T 2880-1587; GB/T 2880-1588 5673—1951
JB/E98±3.21990
ZB X:4 011-X14 012—1987
3 Model indication method of complete equipment
National Machinery Industry Bureau-09-17 approved
Steel pressure vessels
Basic methods of gas welding, manual electric driving welding and gas shielded olefin chain glass welding and basic forms and dimensions of buried welding grooves, shape and position tolerances, tolerance values at the end
General tolerance linear dimensions of this note tolerance
Carbon steel welding rods
Huaniu, cottonseed commercial cooking oil
Casting machining parts
Steel welding belt press-through installation conditions
Agricultural equipment and equipment General equipment Technical conditions Small-scale crude oil refining equipment Test method for high-sensitivity vegetable oil, soybean oil
H Processing plant crude oil quantity: tid
Crude oil refining equipment
Classification code
2000-01-01 implementation
Main performance indicators
J0/T9823.1-1999
4.1 Complete set of equipment includes water treatment, refining, desmutting, deodorization and other main equipment and auxiliary equipment. 4.7
Complete set of equipment acceptance The plant hair spirit used in the refining process meets the requirements in Table 1. The moisture content and volatile smell of the oil are marked with color (Luo Zuiming colorimeter is the same as usual). The main performance indicators of the refining equipment for "de-oiling" should meet the requirements of Table 2. Table 2 The time before the material is refining is 1. The quality of the oil in Chenyuan is 5. Technical requirements tt||General requirements
xw·hit
Comply with CHX1411-X1412R/9850.1980.2 5.1.1 The complete set of equipment shall comply with the provisions of this standard and be manufactured according to the drawings and design documents approved through the prescribed procedures. 5.1.2 The manufacturing of pressure vessels, steam drums, steam buffers, etc. in the complete set of equipment must comply with the requirements of GB 150. 5.2 Manufacturing requirements for containers and their equipment
5.2.1 Castings
5.2.1.1 The dimensional tolerance of cast iron parts shall comply with the 8th grade specified in GB 11350. Castings should not have defects such as sand holes, slag inclusions, air piercing, shrinkage holes, cracks, etc. 5. 2. 1. 2
5.2.1.3 Before machining, the machine body, box body and other life-span parts should be hidden. 5.2.2 Thin plate parts (parts with a thickness less than or equal to 3mm1, 5.2.2.1 The parts should be flat, evenly connected and buckled. The dimensional tolerance on the drawing should not be lower than the m level specified in R18. 5.2.2.3 The 1 level not specified in the drawing should not be lower than the [. level specified in GBT1184. 5.2.3 Coal parts
JE/T983.1-1999
5.2.3 .1 The weld wall width of the standard parts is uniform, the weld wave is consistent, and there are no defects such as meat, penetration, cracks, pores, slag inclusions, etc. 5.2.3.2 The welding rods used in welding production shall comply with the provisions of GB/5117. 5.2.3.3 The distance between two adjacent welds shall not be less than 200mm, and cross welding shall not be used. 5.2.3.4 There shall be no holes on the weld and near the weld to weld other parts. If welding is carried out, the weld wall shall pass through the main weld, and there shall be no main weld road.
5.2.3.5 When welding unequal steel plates, it shall comply with The minimum wall thickness of grooved, source-shaped and hem-shaped heads shall not be less than 90% of the design function of the drawing: the longitudinal wrinkle depth of the diameter part shall not be less than 1.5mml,
5.2.3. The dimensional deviation of the moon-shaped and dish-shaped heads shall comply with the provisions of Table 3 and Figure 1, 2
1300--1500
1700-2465
Nominal blue of the head Diameter:
Diameter:
The most common is the small Baijingmao,
Height deviation of both sides:
Edge height difference
5.1.3.9 The bolt holes of the container flange library are not coincident with the center line of the container soil axis, and the center line of the flange should be symmetrical. The verticality error of the center line of the whole butt joint is not greater than 1% of the flange diameter. 5.1.3.10 Confirm the special angle of butt welding: E0.16+2mm, as shown in Figure 2. 3
5.3 Assembly requirements
Jk/T 9823.1-1999
5.3, 1 All parts of the complete set of equipment must be qualified, and purchased parts and outsourced parts must be tested and certified before they can be assembled. 5.3.2 Transmission and moving parts must be flexible, accurate, and reliable, without collision, friction, or jamming. 5.3.3 All lubricating and slipping parts should be lubricated with appropriate amount of lubrication according to regulations: S.3.4 The pressure vessels in the set of equipment should be tested at the design pressure of 1.3, and the pressure should be maintained. The pressure drop shall not exceed 2% in 30 minutes.
5.3.5 All the equipment in the complete set that belongs to the customer service department shall be tested for pressure at 1.2 times of the designed pressure, and the pressure shall be maintained for 20 minutes. The pressure drop shall not exceed 2%.
3.6 For water tanks, oil tanks, platform feet, etc., sugarcane water acid test shall be carried out. After filling with water, it shall be kept for 2 hours without leakage: 5.3. After the color installation is inspected, it shall be cleaned and painted according to the requirements of B/T5673. 5.4.Installation requirements
5.4.1 The installation of complete sets of equipment should be tight, easy to operate, with reasonable process flow, easy to install and sufficient lighting. 5.4.2
For each installation, the verticality between the axis and the bearing surface shall not exceed 1.5/1000, and the height deviation shall not exceed 4mm5.4.3 The equipment shall be tested for single air gauges during installation, and the operation shall be stable, flexible, without abnormal noise, and the bearing temperature rise shall not exceed 20°C5.4 The installation of the conveying equipment shall not have airtightness, oil leakage, water leakage, etc. 5.5.2 The minimum distance between the pipe and the pipe end is 120mm, and the minimum distance between the pipe and the pipe end is 100mm. 5.5.3 When a group of pipes are parallel to the top plane, regardless of the size of the pipe point diameter and the bottom of the pipe, the minimum distance between the pipes is less than 10mm. 5.5.4 When a group of pipes are parallel to the top plane, they should be connected as shown in Figure 3 and 4. 999
Figure 3 Vertical Cable
5.5.5 When a group of pipelines are not consistent, the pipeline with the highest height shall be at the top; in descending order, the pipeline with the lowest temperature shall be at the bottom. 5.5. According to the nominal diameter of the pipe, corresponding fixed supports shall be set in the pipeline. The spacing of fixed supports shall be limited by the nominal diameter of the groove in Table 4. Table 4
Recommendations
When there is a protective layer
. Especially for the protection of the people
5.5.7 When more pipelines are arranged in parallel or in an orderly manner, the spacing between pipeline supports shall be the same. S| |tt||5.5.8 To ensure that the leakage in the pipeline is smooth, the pipe should be inclined downward by Sm from the source of the pipe and go forward 1m. 5.5.9 For pipes that must pass through walls or poles, a protective pipe should be installed at the passing part. 125
5.5.10 After the pipe is installed, the steam pipe should be tested at 1.3 of the design pressure, and other pipe components should be tested at the design minimum pressure of 15. There should be no leakage.
5.5.11 The requirements for the hole of the temporary pipe should comply with the requirements of JB/T5673 cartoon coating, and the total thickness of the filter membrane should not be less than 45. If the adhesion of the film layer is not lower than Level II, the color should meet the following requirements: a) Steam pipeline is painted black:
b) Oil pipeline is painted green:
Hot water and cold water pipelines are painted green:
Magnetic fluid pipelines are painted red:
e) Other pipelines are painted red
If the user has special requirements, the decision can be made through consultation with the user 5.6 Complete modification requirements
JB/T9813.11999
5.6. All moving parts in the workshop should be protected and have safety regulations and lubrication signs. 5.6.2 All measuring instruments must be responsive and accurate, and must be installed and used after being inspected and qualified by the metrology department. 5.6.3 The voltage resistance of the low-voltage cables and insulated wires used in the workshop shall not be less than 500V. 5.6.4 No insulated wires are allowed in the car, and appropriate steel pipes or material pipes must be used for wiring. 9.6.5 The car must be equipped with appropriate exhaust vents to maintain good air circulation in the workshop. 6 Inspection rules
6,1 Each unit of the complete set of equipment must have the inspection certificate of the manufacturing unit before it can leave the factory. 6.2 Each unit of the complete set of equipment must be tested for empty space before it is shipped out. 6.7.1 Inspection conditions
Rated speed:
b) Pressure and vacuum required for operation; e) Running time of not less than 30min
62.2 Inspection items
1) After the equipment is installed, all major equipment and auxiliary equipment should be complete and intact, and the hardware and connectors should not be loose; b) All instruments, controls, displays, adjustments and other devices should be active, accurate and reliable; 3) There should be no abnormal noise, abnormal operation and impact; d) There should be no serious heating, and the bearings should not be damaged; e) There should be no continuous leakage;
The control, protection and evaluation signals in the electrical (operation, operation, lighting, etc.) system should be flexible, accurate in time and safe. 6.3 After the complete set of equipment is installed, the empty space should not be less than 30m, and the no-load test items should be inspected. After 30 shifts of production, the product can be delivered in one piece. The acceptance inspection shall be decided by the supply and demand parties through negotiation.
7.1 The main equipment (hydration, alkali refining, decolorization, decolorization) should have a label. The label shall be made according to the provisions of GB 13306 and placed in a conspicuous position. The label shall include the following contents: product model and name;
b) main technical specifications
) factory number:
) date of manufacture;
e) manufacturer address;
factory address.
.1 The product packaging shall ensure that it will not jump and be affected by moisture during normal shipment. If the user has special requirements, the supply and demand parties can negotiate and decide. :7.3 The product should be clean before packaging, and the outer processing surface should be coated with anti-rust oil. 7.4 Adjustment position of equipment: Before packaging, it should be adjusted to the position of the equipment or the center line of the equipment. 7.5 The equipment group, instrument, lamp and other equipment should be packed separately, and the seat hole should be blocked. T.6 Pack the rods and pipes, and make installation marks. ? .7 The random technical documents, attachments and signatures should be complete. 6
+. The documents provided by the customer include the following: a) Installation order: b) Product certificate: 5) Product instructions.
7.9 Marking of the packing box:
a) Product name and model:
) Packing box dimensions (length, width, height):
Center mark and lifting position:
JB/T9823.1-1999
d) Destination station and charging unit: Departure station and delivery unit: "Do not invert", "Prevent from falling" and other words are marked. ? .10, After packaging, the product must be stored flat, and there should be protective facilities for storage. There should be good ventilation and moisture-proof facilities for indoor storage.
In normal storage conditions, the manufacturer should ensure that there will be no damage within half a year from the date of shipment. 7.12 The color packaging of export products should be handled in accordance with the provisions of the relevant departments of the foreign trade contract.6. All moving parts in the workshop should be equipped with protective devices, and have safety regulations and lubrication signs. 5.6.2 All measuring instruments must be responsive and accurate, and must be installed and used after being inspected and qualified by the metrology department. 5.6.3 The voltage resistance of the low-voltage cables and insulated wires used in the workshop shall not be less than 500V. 5.6.4 No insulated wires are allowed in the workshop, and appropriate steel pipes or raw material pipes must be used for wiring. 9.6.5 The workshop must be equipped with appropriate exhaust vents to maintain good air circulation in the workshop. 6. Inspection rules
6.1 Each unit of a complete set of equipment must have a self-certified inspection certificate from the manufacturing unit before it can leave the factory. 6.2 Each unit of the complete set of equipment must be tested for empty space before it is shipped out. 6.7.1 Inspection conditions
Rated speed:
b) Pressure and vacuum required for operation; e) Running time of not less than 30min
62.2 Inspection items
1) After the equipment is installed, all major equipment and auxiliary equipment should be complete and intact, and the hardware and connectors should not be loose; b) All instruments, controls, displays, adjustments and other devices should be active, accurate and reliable; 3) There should be no abnormal noise, abnormal operation and impact; d) There should be no serious heating, and the bearings should not be damaged; e) There should be no continuous leakage;
The control, protection and evaluation signals in the electrical (operation, operation, lighting, etc.) system should be flexible, accurate in time and safe. 6.3 After the complete set of equipment is installed, the empty space should not be less than 30m, and the no-load test items should be inspected. After 30 shifts of production, the product can be delivered in one piece. The acceptance inspection shall be decided by the supply and demand parties through negotiation.
7.1 The main equipment (hydration, alkali refining, decolorization, decolorization) should have a label. The label shall be made according to the provisions of GB 13306 and placed in a conspicuous position. The label shall include the following contents: product model and name;
b) main technical specifications
) factory number:
) date of manufacture;
e) manufacturer address;
factory address.
.1 The product packaging shall ensure that it will not jump and be affected by moisture during normal shipment. If the user has special requirements, the supply and demand parties can negotiate and decide. :7.3 The product should be clean before packaging, and the outer processing surface should be coated with anti-rust oil. 7.4 Adjustment position of equipment: Before packaging, it should be adjusted to the position of the equipment or the center line of the equipment. 7.5 The equipment group, instrument, lamp and other equipment should be packed separately, and the seat hole should be blocked. T.6 Pack the rods and pipes, and make installation marks. ? .7 The random technical documents, attachments and signatures should be complete. 6
+. The documents provided by the customer include the following: a) Installation order: b) Product certificate: 5) Product instructions.
7.9 Marking of the packing box:
a) Product name and model:
) Packing box dimensions (length, width, height):
Center mark and lifting position:
JB/T9823.1-1999
d) Destination station and charging unit: Departure station and delivery unit: "Do not invert", "Prevent from falling" and other words are marked. ? .10, After packaging, the product must be stored flat, and there should be protective facilities for storage. There should be good ventilation and moisture-proof facilities for indoor storage.
In normal storage conditions, the manufacturer should ensure that there will be no damage within half a year from the date of shipment. 7.12 The color packaging of export products should be handled in accordance with the provisions of the relevant departments of the foreign trade contract.6. All moving parts in the workshop should be equipped with protective devices, and have safety regulations and lubrication signs. 5.6.2 All measuring instruments must be responsive and accurate, and must be installed and used after being inspected and qualified by the metrology department. 5.6.3 The voltage resistance of the low-voltage cables and insulated wires used in the workshop shall not be less than 500V. 5.6.4 No insulated wires are allowed in the workshop, and appropriate steel pipes or raw material pipes must be used for wiring. 9.6.5 The workshop must be equipped with appropriate exhaust vents to maintain good air circulation in the workshop. 6. Inspection rules
6.1 Each unit of a complete set of equipment must have a self-certified inspection certificate from the manufacturing unit before it can leave the factory. 6.2 Each unit of the complete set of equipment must be tested for empty space before it is shipped out. 6.7.1 Inspection conditions
Rated speed:
b) Pressure and vacuum required for operation; e) Running time of not less than 30min
62.2 Inspection items
1) After the equipment is installed, all major equipment and auxiliary equipment should be complete and intact, and the hardware and connectors should not be loose; b) All instruments, controls, displays, adjustments and other devices should be active, accurate and reliable; 3) There should be no abnormal noise, abnormal operation and impact; d) There should be no serious heating, and the bearings should not be damaged; e) There should be no continuous leakage;
The control, protection and evaluation signals in the electrical (operation, operation, lighting, etc.) system should be flexible, accurate in time and safe. 6.3 After the complete set of equipment is installed, the empty space should not be less than 30m, and the no-load test items should be inspected. After 30 shifts of production, the product can be delivered in one piece. The acceptance inspection shall be decided by the supply and demand parties through negotiation.
7.1 The main equipment (hydration, alkali refining, decolorization, decolorization) should have a label. The label shall be made according to the provisions of GB 13306 and placed in a conspicuous position. The label shall include the following contents: product model and name;
b) main technical specifications
) factory number:
) date of manufacture;
e) manufacturer address;
factory address.
.1 The product packaging shall ensure that it will not jump and be affected by moisture during normal shipment. If the user has special requirements, the supply and demand parties can negotiate and decide. :7.3 The product should be clean before packaging, and the outer processing surface should be coated with anti-rust oil. 7.4 Adjustment position of equipment: Before packaging, it should be adjusted to the position of the equipment or the center line of the equipment. 7.5 The equipment group, instrument, lamp and other equipment should be packed separately, and the seat hole should be blocked. T.6 Pack the rods and pipes, and make installation marks. ? .7 The random technical documents, attachments and signatures should be complete. 6
+. The documents provided by the customer include the following: a) Installation order: b) Product certificate: 5) Product instructions.
7.9 Marking of the packing box:
a) Product name and model:
) Packing box dimensions (length, width, height):
Center mark and lifting position:
JB/T9823.1-1999
d) Destination station and charging unit: Departure station and delivery unit: "Do not invert", "Prevent from falling" and other words are marked. ? .10, After packaging, the product must be stored flat, and there should be protective facilities for storage. There should be good ventilation and moisture-proof facilities for indoor storage.
In normal storage conditions, the manufacturer should ensure that there will be no damage within half a year from the date of shipment. 7.12 The color packaging of export products should be handled in accordance with the provisions of the relevant departments of the foreign trade contract.
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