Some standard content:
ICS25.010
Standard of the Machinery Industry of the People's Republic of China, JB/T9165.3
Format of technological documentation for management
Form of technological documentation for management1998-11-16Released
National Bureau of Machinery Industry
1998-12-01Implemented
JB/T9165.31998
This standard is an editorial revision of JB/Z187.2~187.5—88, and the main technical content has not changed. Foreword
Revision of "Integrity of Process Documents and Format of Process Documents" was only revised. This standard replaces JB/Z187.2~187.588 from the date of implementation. In this standard, Appendix A of JB/T9165.1 is a suggestive appendix; Appendix A and Appendix B of JB/T9165.3 are standard appendices. This standard is proposed and managed by the Mechanical Science Research Institute. The responsible drafting unit of this standard is the Mechanical Science Research Institute. The main drafters of this standard are Ma Xianzhi, Li Qin, Hu Huiqing and Shi Junwei. I
1 Scope
Mechanical Industry Standard of the People's Republic of China
Format of technological documentation for management
Form of technological documentationformagement This standard specifies the format of technological documentation for management. This standard is applicable to all machinery manufacturing enterprises. 2 Referenced standards
JB/T9165.31998
Replaces JB/Z187.488
The provisions contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard is published, the versions shown are valid. All standards are subject to revision, and parties using this standard should explore the possibility of using the latest versions of the following standards. JB/T9165.1—1998 Process Document Integrity JB/T91661998 Process Document Numbering Method JB/T9167.5—1998 Process Equipment Design Management Guidelines Process Equipment Acceptance Rules 3 Format
3.1 This standard specifies the following management process document formats according to the requirements of JB/T9165.1: Document format and header, footer, additional columns Process document directory
Product structure processability review record
Process document standardization review record
Product parts (components) process route Line list
Details of key process parts
Process quality analysis table
Details of product quality control points
Details of quality control points of fog (parts)
Details of outsourced parts
Details of matching parts
Details of () fog parts
Details of (purchased, enterprise standard) tools (special process equipment, combined fixtures) Details of special process equipment
Details of workstation tools
Format approved by the State Machinery Industry Bureau on November 16, 1998 1
Format 2
Format 3
Format 4
Format 4
Format 5
Format 6
Format 7
Format 8
Format 9
Format 10
Format 11
Format 12
Format 13
Format 13a
Format 14
1998-12-01Implementation
()Material consumption process quota list
Unit product material consumption process quota summary General table process verification
4 Filling rules
JB/T9165.3
4.1 Filling in the header, footer and additional column (format 1) (see Table 1) Table 1
Space number
(3), (4)
(12), (13)
(14)~(16)
(17), (18)
(20)
(22)~(24)
Fill in the company name
Fill in the file name
According to the design document Fill in the model name of the product. Fill in the content. Fill in the sequence number with Arabic numerals, such as 1, 2, 3, etc. Fill in the total number of pages of the same document. Fill in the mark used for the changed part, such as ③, ③, ③, etc. The number of changes in one time. Fill in the number of notification forms. Fill in the signature of the person who made the change. Fill in the date of the change. Fill in the signature of the person who prepared and reviewed the document respectively. Fill in according to the requirements of (22) to (24). Fill in the signature of the person who traced and proofread the document. Fill in as needed. Fill in the base map number for marking, etc.
Sequence number for binding
Printable signatures and dates of relevant personnel for countersignature, approval, standardization, etc. Fill in the document number according to JB/T9166
Product process file directory (Format 2) (see Table 2) 4.2
Space number
Fill in content
Fill in the sequence number with Arabic numerals, such as 1, 2, 3, etc. Process file number
Format 15
Format 16
Format 17
Full name of the process file name, such as Total number of pages of process documents such as product parts process route table, machining process card, etc.
JB/T9165.3
4.3 Filling in product structure processability review record and process document standardization review record (Format 3) (see Table 3) Table 3
Space number
(2), (3)
(4), (5)
(12)~(15)
Fill in the document number according to JB/T9166
Fill in according to the provisions of the product drawing
Fill in Content
Fill in the number of product drawings and process documents respectivelyReview period
The location of the problem in the drawing or process documentProblems in the drawing or process document
Revision suggestions put forward by the reviewer
Record of the handling situation of the product or process design personnelSignature and date of process, review, design and other personnel4.4Fill in the process route table of product fog (parts) (Format 4) (see Table 4)Table 4
Space number
(6)~(8)
Fill in content
Name of production department. For example, a workshop or a foundry workshop, fill in the name of the section, team or type of work included in each production department. For example, large-piece section, scale group: stamping electroplating, oil knee, etc. (can be printed in the space according to the situation of the factory) Outsourcing parts (can be printed in the space according to the situation of the factory) Fill in the space below the type of work with Arabic numerals according to the sequence of fog (parts) process. If the same type of work in a production department appears twice or more, you can fill in the sequence number in Arabic numerals in the blank below, such as 1, 2, 3, etc. Fill in the drawing number, name and material brand of the parts (components) according to the design documents. Consider the borrowing scope of the fog parts. When filling in, fill in the specifications if the product models are the same; fill in the model if the product models are different. Do not fill in if there are no borrowed products. If the number of grids is insufficient, the number of fog parts required for each product can be increased.
1 If the space (1) or space (2) in this table is insufficient, the width is allowed to be lengthened in the opening direction by a multiple of one-half, and the header is also lengthened accordingly, but only the file name column is lengthened, and the footer is shifted to the right accordingly. 2 Spaces (9) and (10) can be increased or decreased according to the product conditions of our factory. 4.5 Filling in the parts list and process route table (Format 4a) (see Table 5) 4.6
Space
(1)~(11)
（13)
（14)
Filled in by the design department
JB/T9165.3
Fill in the content
Fill in each processing procedure. Such as casting, forging, marking, turning, planing, milling, etc. (can be printed in the blank according to the process sequence of our factory) Fill in the outsourcing parts and numbers (can be printed in the blank) Fill in the file number according to JB/T9166
Note: According to actual needs, the format length 594 can be changed to 436. Fill in the key parts list (format 5) (see Table 6) Table 6
Space number
(3)~(5)
Fill in the content
Fill in the key content of the process by the supervisor Fill in the sequence number with Arabic numerals, such as 1, 2, 3, etc. Fill in the drawing number, name and material brand of the part according to the design document Consider the borrowing scope of the part. When filling in, fill in the specification if the product model is the same; fill in the model if the model is different. If there is no borrowed product, leave it blank. If the number of grids is insufficient, the number of fog pieces required for each product can be increased.
Note: Spaces (6) and (7) can be increased or decreased according to the product situation of the factory. 7 Filling in the process quality analysis table (format 6) (see Table 7) 4.7
Space number
(1), (2)
(3), (4)
(5), (6)
(10)~(13)
(16), (17)
(19), (20)
(21)~(23 )
（24）
Fill in according to the workshop and team executing the task
Fill in according to the process specification
Fill in according to the process specification and operation requirements
Fill in according to the provisions of Article 4.1.4
Fill in according to the process quality control content items
Fill in according to key, important or general
Fill in according to the nature of inspection and execution mark
Fill in content
Fill in hierarchical manner according to quality reasons and influencing factors Fill in according to quality influencing factors, machine tools, tooling, measuring tools, and materials respectively according to the inspection items, methods and numerical tolerances of the quality influencing factors Fill in according to full inspection, daily inspection of N pieces, monthly inspection of N pieces or inspection of several pieces respectively. Fill in according to the name and number of the operation instruction card and equipment maintenance procedures, measuring tools and other tooling maintenance procedures. Fill in according to the responsible person's execution mark
Fill in according to relevant requirements and regulations
JB/T9165.3
4.8 Fill in the detailed table of product quality control points (Format 7) (see Table 8) Table 8
Space
(2), (3)
Fill in according to the order of the fog pieces
Fill in according to the requirements of the product drawings and process regulations. Fill in according to the main contents of the quality control points|| tt||Fill in according to the responsible unit
Fill in according to the process and additional requirements
Fill in the detailed table of parts quality control points (Format 8) (see Table 9) Table 9
Space
(2)
Fill in according to the sequence of control points
Fill in content
Fill in content
Fill in according to the process requirements Fill in the main item name of the control point Fill in according to the size, shape and position, and surface roughness requirements Fill in according to the numerical values of dimensional tolerance, geometric tolerance and special process requirements Fill in according to the process internal control requirements
Fill in according to key, important or general requirements||tt ||4.10 Filling in the list of outsourced parts (Format 9) (see Table 10) Table 10
Space number
(4)~(7)
Collaboration content and technical requirements for outsourced parts
Fill in content
Outsourced parts require special process equipment prepared by our factory (do not fill in process equipment made by external or outsourced units)
Fill in the sequence number with Arabic numerals, such as 1, 2, 3, etc. Fill in the drawing number, name, material brand and number of pieces per unit of the parts according to the design documents Consider the scope of parts borrowing. When filling in, fill in the specification if the models are the same; fill in the model if the models are different. Do not fill in if there is no borrowed product. If the number of spaces is insufficient, add 1 space (7) and space (8) can be increased or decreased according to the product situation of our factory. 2 Outsourced parts list, when filling in, you can cross out the unused names. 4.11
Fill in the list of matching parts (Format 10) (see Table 11)Space number
(2)~(4)
(6), (7), (12)
(9)~(11)
JB/T9165.3
Fill in the sequence number with Arabic numerals, such as 1, 2, 3, etc.Fill in the drawing number, name and number of parts per unit of the first part according to the design documentsWorkshop, section, etc.
Fill in the drawing number, name and number of parts per unit of the accessory fog parts according to the design documentsComplementary content and technical requirements
Use the model, specification and name of standard parts) Filling in the parts list (Format 11) (see Table 12) Table 12
Space number
(4)~(7)
Fill in content
Name of the type of work or the name of a certain type of fog parts, such as "casting", "forging", "oil knee", "electroplating", "heat treatment", "plastic", "optical", etc.
Fill in the process content or technical requirements according to the situation of a certain part. Fill in the sequence number with Arabic numerals, such as 1, 2, 3, etc. Fill in the drawing number, name, material brand and number of pieces per unit according to the design documents. Consider the borrowing scope of the parts. When filling in, fill in the specification if the model is the same; fill in the model if different. Do not fill in if there is no borrowed product. If the number of grids is insufficient, you can add (purchased, enterprise standard) tool list (format 12) (see Table 13) 4.13
Space number
Sequence number, use 1, 2, 3, etc.
Fill in content
Fill in the name of the standard tool according to the sample classification, or fill in the name of the enterprise standard tool. Fill in the specifications and accuracy of the standard tool according to the sample, such as reamer Φ25H7, Φ30H9, etc., or fill in the specifications and accuracy of the enterprise standard tool
For standard tools that are not used in large quantities in this enterprise, fill in the drawing number of the main parts used. For tools that are generally used in large quantities, do not fill in the drawing number of the parts used
When using the enterprise standard tool list, you can write the number Note: When filling in, you can cross out the unused names before "List". 4.14||tt ||Filling in the (special process equipment, combined fixture) list (format 13) (see Table 14) Table 14
Space
Sequence number, use 1, 2, 3, etc.
Fill in according to the tooling number category and sequence
Name of the tooling
Fill in content
Drawing number and name of the parts (components) used by the tooling (5)
JB/T9165.3
Note: When filling in, you can cross out the unused names before the \list\. 4.15
Filling in the special process equipment list (format 13a) (see Table 15) Table 15
Space
(5), (6)
Fill in content
Print the process equipment category according to the factory situation, such as tools, measuring tools, Fixtures, molds, auxiliary fixtures, etc., can be printed in one category or several categories in one space. Fill in the tooling number and fill in the order of the tooling number from small to large. Fill in the full name of the tooling name
Fill in the sequence number 1, 2, 3, etc.
Only fill in the drawing number and name of the parts (components) used in special process equipment. Note: There are two types of special process equipment details, format 13 and format 13a. One can be selected according to the situation of the factory. 4.16 Filling in the workstation equipment details table (format 14) (see Table 16) Table 16
Space number
Sequence number, 1, 2, 3, etc.
Fill in according to the number of this unit
Name of the workstation equipment
Fill in the content
The number of parts (components) or products that each workstation equipment can accommodate Measure the drawing number of the parts (components) installed on the workstation. Fill in the name of the workshop, section (shift, group) that the workstation passes through with the parts (components) according to the process route table. Write the material consumption process quota detailed table (format 15) (see Table 17) Table 17bZxz.net
Space number
(2), (3)
Fill in content
Fill in different material categories as needed, such as "plate", "pipe", "casting", "forging", "wood", "paint", etc.
Fill in the model and name of the product according to the design document. The measurement unit used in this table, such as kg, etc. The specific content of the table shall be in accordance with the relevant provisions of "Methods for formulating process quotas for material consumption of electromechanical products" according to JB/T9166. Fill in the document number
JB/T9165.3
4.18 Filling in the summary table of unit product material consumption process quota (format 16) (see Table 18) Table 18
Space number
(2)~(7)
Sequence number, use 1, 2, 3, etc.
Fill in content
Summarize the same material name, brand, specification, net weight, gross weight quota, etc. in the "() Material Consumption Process Quota Detailed Table\" from small to large by specification and calculate the subtotal, total, total, and total material utilization rate for each type of material - space (5)/(7)
Fill in the document number according to JB/T9166
1 The order of materials should be filled in according to the order of the material catalog, and castings should be filled in according to the brand number. This table should include the material consumption quota of the accessories and spare parts that should be brought with the machine. If the accessories and spare parts items for export and domestic sales are different, they must be prepared separately and indicated.
Fill in the process verification certificate (format 17) (see Table 19) Table 19
Space number
(1)~(4)
(8)~（13 )
Fill in according to the provisions of the product drawing
Fill in content
Fill in the actual situation during verification according to the requirements and specified verification items of JB/T9167.5Fill in the content and opinions of the process and tooling that need to be modified after verificationConclusion after verification and suggestions for mass productionUnits and signatures of the verification organizer and participants, and indicate the dateJB/T9165.3
JB/T9165.3
【Appendix to the standard】
Process document change notification| |tt||Appendix A
The formats of A1 process document change notification form are as follows: a) Format A1 is used to change a single item;
b) Format A2 is used to change multiple items.
Note: Format A1 and Format A2 are both printed in carbon copy form on soft paper. The number of carbon copies can be determined according to the situation of each factory. The filling rules of A2 process document change notification form (Format A1, Format A2) are as shown in Table A1: Table A1
Space
(1)~(4)
(14) ~(16)
(18)~(25)
Content to be filled in
The model, name, fog component drawing number and name of the product shall be filled in according to the changed document name and number of the changed document
Change mark and number of changes Same as format 1 Space (8), space (9) Implementation date after change
Reason for change
Product handling opinions before change
Document content or schematic diagram before change
Document content or schematic diagram after change
Department to which the change notice is sent
Name of the information to be changed at the same time
Name of the department to which the countersignature is given
Signatures of various functional personnel
Product code
Professional trade
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