UDC669.018.41-492.2 National Standard of the People's Republic of China GB8549-87 Fe-Cr-B-Si self-fluxing alloy powder Metallic powder material-Self-fluxingFe-Cr-B-Si alloy powder Published on December 30, 1987 Published by the State Bureau of Standards Implementation on December 1, 1988 National Standard of the People's Republic of China Fe-Cr-B-Si self-fluxing alloy powder Metallic powder materialSelf-fluxingFe-Cr-B-Sialloypowder This standard applies to Fe-Cr-B-Si self-fluxing alloy powder for oxy-acetylene and plasma flame spray welding. 1.1 Self-fluxing alloy refers to an alloy containing boron and silicon elements, with a low melting point, self-deoxidation, and good wettability with the substrate. UDC 669.018.41 GB8549-87 1.2 Oxygen-acetylene flame spray welding refers to a surface strengthening technology that uses an oxygen-acetylene flame as a heat source to spray the self-fluxing alloy powder in a molten or semi-molten state after passing through the flame zone onto the surface of the workpiece, and then remelts it to achieve a fusion welding combination of the coating and the substrate. 1.3 Plasma flame spray welding refers to a surface strengthening technology that uses a plasma flame as a heat source to spray the self-fluxing alloy powder in a molten or semi-molten state after passing through the flame zone onto the surface of the workpiece, and then remelts it to achieve a fusion welding combination of the coating and the substrate. 1.4 Remelting refers to the process of remelting the self-fluxing alloy powder sprayed onto the surface of the workpiece to densify the coating and achieve a fusion welding combination with the substrate. 2 Varieties and specifications Iron-chromium-boron-silicon self-fluxing alloy powder is divided into 17 grades according to chemical composition and properties, see Table 1. 2.1 Alloy grade FZFeCr05-25H FZFeCr05-35H FZFeCr05-40H FZFeCr05-50H FZFeCr07-50H FZFeCr10-50H FZFcCr13-20H FZFeCr15-25H FZFeCr17-35H FZFeCr17-45H FZFeCr17-50H||tt ||FZFeCr19-30H FZFeCr22-35H FZFeCr23-30H FZFeCr30-50H FZFeCr30-55H FZFeCr48-60H Approved by China Nonferrous Metals Industry Corporation on December 21, 1987 Melting temperature, ℃ 10001170 1035~1205 1000~1150 1035~1205| |tt||1035~1205 1000~1150 11501220 1035~1205 104 0~1165 980~1100 1110~1270 1200~1300 1137~1218| |tt||11721250 1110~1260 1150~1250 1160~1280 Spray welding layer Hardness, HRC Spray welding layer characteristics Excellent wear resistance and toughness Excellent acid resistance, corrosion resistance and wear resistance Excellent heat resistance, oxidation resistance, corrosion resistance and wear resistance 1988-12-01||tt| |2.2 Example of brand designation method 3 Technical requirements GB8549-87 Characteristics of alloy powder ("H" indicates alloy powder for spray welding, hardness of spray welding layer ("35\ indicates that the hardness of spray welding layer is HRC35) Separator dash Average percentage of chromium ("05\ indicates that the chromium content is 4~6%) - Iron-chromium·boron-silicon system Self-fluxing alloy powder 3.1 The chemical composition of the powder shall comply with the provisions of Table 2. 3.2 The particle size range of the powder shall comply with the following provisions: The powder for oxygen-acetylene flame spray welding is 104~38μm. The powder with a particle size of 104~124um shall not exceed 3%; powder particles larger than a. 124um are not allowed to exist, and the powder with a particle size less than 38um shall not exceed 5%. b. The powder for plasma flame spray welding is 250~74um. The powder with a particle size of 250~295um shall not exceed 2%; powder particles larger than 295um are not allowed to exist; the powder with a particle size smaller than 74μm shall not exceed 5%. 3.3 The powder fluidity shall not exceed 25s/50g. 3.4 The powder bulk density shall not be less than 3.5g/cm2. The melting temperature range of the powder shall comply with the provisions of Table 1. 3.5 The hardness range of the powder spray welding layer shall comply with the provisions of Table 1. 3.6 The powder shall not have foreign inclusions visible to the naked eye. 3.7 4 Test method The chemical composition analysis method of the powder shall be carried out in accordance with the relevant provisions of GB223.1~223.50 "Chemical Analysis Methods for Steel and Alloys". 4.1 4.2 The detection method of the powder particle size range shall be carried out in accordance with GB148084 "Dry Sieving Method for Determination of Particle Size Composition of Metal Powders". 4.3 The determination method of powder fluidity shall be carried out in accordance with GB1482-84 "Standard Funnel Method for Determination of Metal Powder Fluidity (Hall Rheometer)". 4.4 The detection method of powder bulk density shall be carried out in accordance with GB1479-84 "Metal Powder Bulk Density Determination Sliding Bucket Method" Part 1 4.5 The determination method of powder melting temperature range shall be carried out in accordance with GB6526-86 "Determination Method of Solid-Liquidus Temperature Range of Self-Fusing Alloy Powder". 4.6 The determination method and sample preparation of powder spray welding layer hardness shall be carried out in accordance with GB864088 "Method for Rockwell Hardness Test of Metal Thermal Spray Coating Surface". GB8549—87 0-080.9-0 0℃~0 8'1~0'T 01~9*0 8*0~*0 8°0~0 0°6~0°9 9'1~01 08~0°9 n9-0*t Inspection rules GB8549-—87 5.1 The product shall be inspected by the supplier's technical supervision department to ensure that the product quality meets the requirements of this standard and fill in the quality certificate. 5.2 The sampling method for random inspection shall be carried out in accordance with GB5314-85 "Sampling method for powder metallurgy powder". 5.3 The purchaser shall promptly inspect the product after receiving it. If the inspection result does not comply with the provisions of this standard, the purchaser shall submit the matter to the supplier within three months from the date of receipt of the product, and the supply and demand parties shall negotiate to resolve the issue. If arbitration is required, the supply and demand parties shall jointly take samples at the purchaser's side. 5.4 Products shall be submitted for inspection in batches, and each batch shall consist of powders of the same brand and specification, with a batch weight not exceeding 400kg. 5.5 If the inspection result does not comply with the provisions of this standard, double sampling of the unqualified items in the batch shall be conducted for re-inspection. If one of the results still does not meet the standard requirements, the batch of products shall be unqualified. 6 Packaging and marking 6.1 The product must be dry before being placed in a hard container. The packaging must be tight to prevent moisture and leakage. 2 The net weight of the product in each container shall not exceed 10kg. 6.2 The packaging container should be marked with the supplier's name and trademark, product name, brand and the word "moisture-proof" or logo. Each batch of powder should be accompanied by a product quality certificate, which should indicate: supplier's name and trademark; product name; brand, batch number: net weight; various inspection results and the stamp of the technical supervision department; packaging date; this standard number. Additional instructions: This standard was drafted by the Iron and Steel Research Institute of the Ministry of Metallurgical Industry. The main drafters of this standard are Jiang Zhenchun, Zhu Ruizhen, Liu Chunlan and Li Zhongquan. - People's Republic of China National Standard Fe-Cr-B-Si Self-Fusing Alloy Powder GB8549-87 Published by China Standards Pressbzxz.net (Beijing Fuwai Sanlihe) Printed by Beijing Printing House of China Standards Press Distributed by Beijing Distribution Office of Xinhua Bookstore Sold by Xinhua Bookstores in various places Copyright is exclusive and reproduction is prohibited Format 880×12301/16 Printing sheet 1/2 Number of words 8000 First edition in June 1988 First printing in June 1988 Number of copies"—2500 Book number: 155066: 1-5610 Standard date 93-21 Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.