This standard specifies the technical conditions for explosives destroyers and is the basic basis for the design, manufacture, and acceptance of explosives destroyers. This standard is applicable to the destruction of simply packaged explosives and explosives destroyers that do not cause explosions during destruction. GB 12662-1990 Technical conditions for explosives destroyer GB12662-1990 Standard download and decompression password: www.bzxz.net

National Standard of the People's Republic of China
Technical Conditions for Explosive Destroyer
Specification for disruptor
Subject Content and Applicable Scope
GB 12662-90
This Standard It stipulates the technical conditions for explosives destroyers, which is the basic basis for the design, manufacture, and acceptance of explosives destroyers. This standard is applicable to the destruction of simply packaged explosives and explosives destroyers that do not cause explosions during destruction. 2 Reference Standards
GB2828 Batch-by-batch inspection and counting sampling procedures and sampling tables (applicable to inspections of consecutive batches) GB2829 Periodic inspection and counting sampling procedures and sampling tables (applicable to inspections of production process stability) GB2423 Basic electrical and electronic products Environmental Test Procedure 3 Terminology
3.1 Explosives destroyer distuptor
is a device that destroys explosives without causing them to explode. 3.2 Simple packaging
refers to A3 thin steel plates with a thickness of no more than 0.35mm or white pine boards with a thickness of no more than 15mm, and other metal or non-metallic packaging materials of corresponding strength.
3.3 Simulated target
refers to a 400mm×400mm×0.35mmA target plate made of thin steel plate or a target plate made of 400mm×400mm×15mm white pine wood.
3.4 ??Electric ignition gunpowder cartridge
A device that ignites gunpowder under the action of a specified current and instantly generates high-temperature and high-pressure gas. 3.5 Igniting current igniting current
ensures the current required for ignition after the electric ignition cartridge is energized. 3.6 Safe current safe current
The current that ensures no ignition within a specified time after the electric ignition cartridge is energized. 3.7 Firing circuit firing circuit
The circuit that controls the firing of the electric ignition powder cartridge. It is composed of power supply, wires, electric ignition powder and switch. 4 Technical Requirements
4.1 Functional Requirements
The explosives destroyer should be able to destroy simply packaged explosives within 100 to 150mm from the mouth of the destroyer. 4.2 Appearance requirements
The overall dimensions of the explosive destroyer should be consistent with the drawings. The surface is smooth and free of scratches and deformation. The surface of metal parts should be treated with anti-corrosion treatment. State Bureau of Technical Supervision approved the implementation on 1991-10-01 on 1990-12~28
585
4.3 destroyer simple strength
GB 12662--90
4.3.1 When designing the burner cylinder, the safety factor shall not be less than 3.5. 4.3.2 After the burner cylinder is subjected to a pressure test, there shall be no obvious plastic deformation and damage. 4.4 Bracket strength and safety range
4.4.1 Bracket strength
Each component of the bracket should have sufficient strength. After use, there must be no obvious plastic deformation and damage. 4.4.2 Safety range
When the explosive destroyer is working, due to the recoil force, the overturning or moving range of the bracket together with the destroyer should not exceed 6m above it, 4m left and right, and 15m behind.
4.5 electric ignition cartridge
4.5.1 The resistance of the ignition head should be in the range of 1.5~~3.52. 4.5.2 The safety current of the electric ignition powder is 50mA, and it should be ensured that it does not ignite within 3 minutes. 4.5.3 The ignition current of the electric ignition powder cartridge is 240mA, and 100% ignition should be ensured. 4.6 Electric ignition device
4.6.1 The output DC voltage of the power supply shall not be less than 5V. In the ignition circuit, the power supply output current is not less than 240mA. 4.6.2 The length of the electric ignition wire should be greater than 80m, but the total resistance should be ensured not to be greater than 102. 4.7 Environmental adaptability requirements | It should be able to work normally in more than 95% of working environments. 4.7.2 The electric ignition powder shall be subjected to a vibration test in accordance with 5.5.5.1. The resistance shall be maintained up to standard and it shall be able to ignite normally. 5 Test method
5.1 Safety range regulations of the test site
When testing according to Articles 5.5.3 and 5.6, the distance between the test personnel and the explosive destroyer shall not be less than 80m. Generally, no objects are allowed near the test site. Obstacles, if there are irremovable obstacles, the distance from the destroyer should be greater than twice the distance specified in Article 4.4.2. 5.2 Appearance inspection
Use calipers and other measuring tools to check the overall dimensions of each component of the explosive destroyer against the product drawings, and visually inspect the appearance. They should all comply with the product drawings and the requirements of Article 4.2.
5.3 Simple pressure test of the destroyer
Install the destroyer on the test bench and conduct a pressure test. The accuracy of the pressure gauge used for testing shall not be less than level 1.5. The test pressure is 2.5 times the nominal working pressure. During the test, the load is evenly raised to the test pressure and then unloaded. Repeat this 3 to 5 times, and after the last time it reaches the test pressure, keep it for 30 seconds. The test results shall comply with the requirements of Article 4.3.2. 5.4 Electric ignition device test
5.4.1 Check the DC output voltage of the power supply, which should meet the requirements of Article 4.6.1. 5.4.2 Use an ammeter to connect a 5W, 20Ω resistor in series to measure its output current, which should meet the requirements of Article 4.6.1. 5.4.3 Check the length and resistance of the electrical ignition wire, which should meet the requirements of Article 4.6.2. 5.5 Electric ignition powder cartridge test
5.5.1 Ignition head resistance test
According to the instruction manual of the explosive destroyer, use an electric detonator tester to measure the resistance of the electric ignition powder cartridge ignition head. The test results should comply with 4.5 .1 requirement.
5.5.2 Safety current test
According to the instruction manual of the explosive destroyer, install the electric ignition powder cartridge on the destroyer, and then cover the back cover of the destroyer with two conductive pillars and a 50mA constant current The source is connected to output 50mA current for 3 minutes. The test results shall comply with the requirements of 4.5.2. 5.5.3 Fire test
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GB 12662-90
According to the installation conditions and test methods in 5.5.2, connect the two conductive pillars to the 240mA constant current source to output 240mA current , the test results shall comply with the requirements of Article 4.5.3.
5.5.4 Climate and environment adaptability test
5.5.4.1 This test is only conducted on unpackaged electric ignition powder cartridges and electric ignition devices. 5.5.4.2 The climate environment adaptability test items and test methods are shown in Table 1. Pei 1
Test items
Low excitation
High excitation
Constant condensation heat
Test conditions
10±3℃ 2h|| tt||+50±2℃
2
+40±2℃48m
RH(93)%
Test method
GB2423.1
GB 2423.2
GB2423.3
5.5.5 Mechanical environment adaptability test of electric ignition powder and electric ignition device 5.5.5.1 Vibration test conditions
Vibration conditions: 60 soil 1 time/minz
Vibration
Amplitude: 100±2mm;
Vibration direction: upward or downward at the mouth of the sample, half the number; time
:2h. | |tt | The test nests shall be divided
in compliance with the requirements of Articles 4.5.1 and 4.6.1
respectively. The inspection sleeve should be completed within 5 minutes after the sample is taken out
Fix the electric ignition device of the electric ignition powder on the vibration testing machine according to the test conditions. After testing according to 5.5.5.1 respectively, press 5.5. Article 1 shall be inspected and shall comply with the requirements of Article 4.5.1 and Article 4.7.2. 5.6 Comprehensive performance test
After passing the above tests, the components shall be assembled according to the instructions for use of the explosive pin device and then undergo a comprehensive performance test. Fix the simulated target firmly and perpendicular to the destroyer cylinder. The distance between the cylinder mouth and the target board is 100~150rmm. Test the two simulated targets separately. The test results shall specifically comply with the requirements of Article 4.1, Article 4.4.1 and Article 4.4.2. 6 Inspection Rules
6.1 Inspection classification
The inspection classification is identification inspection and quality consistency inspection. Qualification inspection is a series of complete inspections using several samples of this model. It should be carried out when the main design, process, materials and parts are replaced or when production is resumed after suspension. Quality consistency inspection consists of four inspection groups: Group A inspection (batch-by-batch): All products are inspected when they are delivered. Group B inspection (batch-by-batch): Sampling inspection when delivering products. Group C inspection (cycle): conducted every six months. Group D inspection (cycle): Inspection is conducted during product evaluation. 6.2 Test items and sequence
The test items, test sequence and corresponding test methods and technical requirements and unqualified classification of various inspections are specified in Table 2. 387
Serial number
2
3
5
6
7
8
9| |tt||10
11
12
13
Appearance
Item
Destroyer Pressure Test
Purpose
Electric ignition device output voltage
Electric ignition device output current
Electric ignition wire length and resistance
Electric ignition cartridge resistance test
Safety current Test
Reliable ignition test
Simple low-temperature test of electric ignition powder
Simple high-temperature test of electric ignition powder
Constant humidity and heat test of electric ignition cartridge
Electric ignition cartridge vibration test
Comprehensive performance test
Note: "" in the table indicates the items being carried out. 6.3 Sampling and batching rules
6.3.1 Batch rules
GB 12662-90
Table 2
Technical requirements
4.2||tt ||4.3
4.6.1
4.6.1
4.6.2
4.5.1
4.5.2
4.5. 3
5.5.4.2
5.5.4.2
5.5.4.2
4.7.2
4.1
4.4.1||tt ||4.4.2
4.5.3
4.6.2
The batch delivered for inspection shall consist of products from the same production batch. 6.3.2 Sampling rules
Test method
5.2
5.3
5.4.1
5,.4.2
5.4.3| |tt||5.5.1
5.5.2
5.5.3
GB2423.1
GB2423.2
GB2423.3||tt ||5.5.5.1
5.6
Unqualified identification
Classification
Inspection
c
A
c| |tt||c
C
c
A
A
B
B
B||tt ||B
B
V
V
Quality consistency inspection (group)
A
C
D | 6.3.2.2 In the quality-consistency test, the number of samples for Group B test shall be randomly selected according to Table 1 or Table 2 in the appendix. The number of samples for group C and group D inspection shall be randomly selected as specified in Table 3 in the appendix. 6.4 Judgment rules
6.4.1 Determine whether each sample is qualified according to the items, sequence, technical requirements, test methods and non-conformity classification specified in Table 2. If any one item does not meet the requirements, it will be judged as a non-conforming product. All samples for full inspection should be qualified. If the number of unqualified samples for sampling inspection is less than or equal to the qualified judgment number (A), the batch will be judged to be qualified. If the number of unqualified products is equal to or greater than the unqualified judgment number (B.), the batch will be judged to be qualified. Unqualified. 6.4.2 Using inspection level I (or discrimination level I), the qualified quality level (AQL) of Class B unqualified products in Group B inspection is 1.5, and the qualified quality level (AQL) of Class C unqualified products is 4.0. In Groups C and D and identification inspection, the unqualified quality level (RQL) of Class B unqualified products is 20, and the unqualified quality level (RQL) of Class C unqualified products is 25. 6.4.3 Strictness of the sampling plan Adjustment
Under normal circumstances, the inspection shall be carried out according to the above regulations. In the batch-by-batch inspection of consecutive batches, if the quality level remains good or poor, the inspection shall be relaxed or tightened according to the transfer rules stipulated in GB2828. 6.5 Disposal of unqualified products
If Class A non-conforming products are found, the inspection should be stopped immediately, and measures should be taken within the corresponding scope to eliminate the factors causing Class A non-conforming products a.
before submission test. If it involves products that have left the factory, the user should be notified immediately to ship them back for repair or go to the user for repair. 588
GB 12662-
—90
The unqualified products in the batch judged to be unqualified should be replaced by the manufacturer into qualified products. b.
c. When Group C or Group B fails to pass the inspection, the products in its representative range should be stopped for inspection, the reasons should be analyzed, and the unqualified factors should be eliminated before being submitted for inspection.
Resubmission of 6.6 batches
When the batch inspection fails, after repair, debugging and inspection, the specified number of samples shall be randomly selected again and submitted for inspection? Marking, packaging and storage
7.1 Electric ignition cartridges should be marked as follows: product code, batch number, year of manufacture and manufacturer's code. 7.2 When electric ignition cartridges are produced in small batches, they are not allowed to be marked, but the code number, batch number, year of manufacture and manufacturer code of the electric ignition cartridge should be indicated on the product packing list.
7.3 Electric ignition powder should be packed in a plastic bag with a thickness of more than 0.05mm and sealed before packaging. 7.4 Explosives destroyers should be placed in a warehouse that is not heated, protected from rain, dust, and has good air circulation. The storage period of electric ignition cartridges is 3 years. 589
GB 12662—90
Batch-by-batch and cycle inspection count sampling table
Appendix A
(Supplement)
Accepted Quality Level (AQL)
One-time sampling plan
Batch-by-batch normal inspection
1. 5
4. 0
Unqualified
Judgment number||tt ||Pass
Number of judgments
Failure
Number of judgments
+
Grid
Number of judgments
Total| |tt||Table A1
Sample size
pieces
batch range
pieces
2
★
★
3
5
2~8
9~15
16~25
26~50
-
0
1
+
1
Car
*
1
+|| tt||+
0
8
13
f
+
+
1||tt| |20
32
1111
50
2
3
2
2
2
80
1
3
5
6
8
7
10|| tt||3
3
4
6
5
7
8
11||tt| |14
15
Accepted Quality Level (AQL)
Strict inspection of the sampling plan batch by batch
1.5
One uses the first sampling plan under the arrow. One uses the first sampling plan above the arrow. Table A2
125
200
Note: This table is taken from GB2828
91~[50
51~90
501~~ 1200
151~280
3200~10 000
1201~3 200
281~500
+
Sample size|| tt||pieces
batch range
pieces
4.0
unqualified
judgment number
+
qualified| |tt||Number of judgments
Failure
Number of judgments
+
+
Qualified
Number of judgments
+
+
+
*
+
*
+
o
2| |tt||3
5
8
1
+
13
20
32||tt ||+
+
+
2
1
+
+
1www.bzxz.net
50
9~15
2~8
16~25
26~~50
91150
51~90|| tt||2
2
2
3
3
4
5
3||tt| |4
5
80
125
200
501～1 200
153~~280
3 200~~10 000
281~~500
1 201~3 200
590
6
8
9|| tt||12
13
Sample quantity, pieces
6
8
12
16
20| |tt||25
32
40
GB 12662-90
One-time sampling plan for discrimination level II
Table A3
Periodic inspection count sampling table
Unqualified quality level (RQL)
20
Qualified
Judgment number
0
2|| tt||3
4
5
Note: This table is taken from GB2829.
Additional notes;
This standard is proposed by the Ministry of Public Security of the People's Republic of China. Unqualified
Judgment number
1
2
3
4
5
6
This standard is under the jurisdiction of the National Security Alarm System Standardization Technical Committee. This standard was drafted by the Second Research Institute of the 524th Factory of the Ministry of Mechanical and Electronics. The main drafters of this standard are Song Zhiyi, Zhang Weihong, and Feng Zhuang. Qualified
Judgment number
0
1
2
3
4
5
25
Failed
Number of judgments
2
3
4
5
6
591
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