JB/T 9767-1999 This standard is a revision of ZB J92 010-89 "Technical Conditions for Steel Belt Combined Oil Rings for Internal Combustion Engines". During the revision, only editorial changes were made in accordance with relevant regulations, and the main technical content remained unchanged. This standard specifies the terms, symbols, codes, technical requirements, inspection methods, inspection rules and marking, packaging, transportation and storage of steel belt combined oil rings for internal combustion engines. This standard is applicable to steel belt combined oil rings for reciprocating internal combustion engines with a cylinder diameter of less than or equal to 200mm. This standard was first issued in 1989. JB/T 9767-1999 Technical Conditions for Steel Belt Combined Oil Rings for Internal Combustion Engines JB/T9767-1999 Standard download decompression password: www.bzxz.net
Some standard content:
IC$27.020 Machinery Industry Standard of the People's Republic of China JB/T 9767—1999 Internal combustion engines Expander/segmentQil control steel ringsSpecifications1999-09-17 Issued National Bureau of Machinery Industry 2000-01-01 Implementation TB/T9767—1999 This standard is an editorial revision of ZBJ92010—B9 Internal tower crane steel belt combined oil ring according to technical conditions 3. The main technical content has not changed. This standard replaces 2BJ92010—89 from the date of implementation. This standard is proposed and approved by the National Technical Committee for Standardization of Internal Combustion Engines. The drafting unit of this standard: Shanghai Internal Combustion Engine Research Institute. The main drafter of this standard: Su Qinghua. This standard was first issued on May 13, 1989. Scope Machinery Industry Standard of the People's Republic of China Internal combustion engine steel belt combination oil ring Technical conditions Internal combustion engine steel belt combination oil ringSpecificationsJB/I9767—1999 This standard specifies the specifications, symbols, codes, technical requirements, inspection methods, inspection rules and marking packaging, freight rate and storage of internal combustion engine steel belt combination oil rings. This standard is mainly applicable to reciprocating inner end machine steel belt combination oil rings (hereinafter referred to as rings) with a cylinder diameter of less than or equal to 300m. 2. Referenced standards The texts contained in the following standards constitute the provisions of this standard through reference in this standard. When this standard was published, the versions shown were all in effect. All standards are subject to revision. Parties using this standard should explore the possibility of adopting the latest versions of the following standards: GB/T 224—1987 GB/T699--1999 GB:T 1[49.1—1994 GB/T 1[49.2—[994 GB1149.4—1994 GA/T11496—1994 G/T1149.7—1994 GH/T1220—1992 GD/T 1222--1984 GD/T 1298--1986 GB/T 2828—19B7 GB/T 434—1984 GH/4342—1991 3. Terms, symbols and codes Method for determining the decarburization depth of steel High-quality carbon structural steel General planning for piston rings of internal combustion engines Terminology for piston rings of internal combustion engines Technical requirements for piston rings of internal combustion engines Inspection methods for piston rings of internal combustion engines Stainless steel Tan Zan Zhao Carbon inspection, tool steel technical spare parts Remote batch inspection counting sample sequence and sampling table (applicable to reverse batch inspection) Jinwang Vickers hardness test methodwwW.bzxz.Net Jinzhan micro Vickers hardness test method 1 Names of various parts of the ring, see use! . Guohao Machinery Industry Bureau approved on September 17, 1999, implemented on January 1, 2000 3.2 Ring gauge JBT9767- Ring gauge with Ring gauge with inner diameter equal to the basic diameter of cylinder (). 3.3 Base surface The plane on which the bearing is placed during measurement, except for special provisions. 3.4 Definition and code of performance terms 3. 4. 1 Tangential elastic force F, red and combined with ring control swing cover thick seat, combined with steel belt or iron clad ring, tangential force at the open end to tighten the ring to keep the ring closed, the flat end of the ring should be perturbed 3.4.2 Specific pressure shop slowly lost the outer surface of the ring and the cylinder wall are completely in contact, the average pressure acting on the cylinder per unit pole is calculated by formula (1): 2F where: Po- P average pressure, MPa tangential elastic force, N; T. The contact height between the outer surface of the ring and the cylinder wall is equal to the product of the number of scrapers and the height of the scrapers, mm: d,—ring diameter. mm. 3.4.3 Thermal stability After the ring is installed in a ring gauge and kept at a specified temperature for a certain period of time, its elastic force disappearance rate, 3.4.4 Light tightness When the ring is installed in a ring gauge and irradiated with light with specific requirements, the degree of tightness of the outer surface of the ring and the inner surface of the ring gauge to light: 3.4.5 Unannotated symbols and codes The terms, symbols and codes not specified in this standard shall comply with the provisions of GB/T1149.1, GB/T1149.2, GB/T1149.4 and GB/T1149.6. 4 Technical requirements The products shall be manufactured according to the product drawings and technical specifications approved by the prescribed procedures. 4.1 Materials JR/T9767-1999 The materials shall be 65, 70, 75, 65Mn70Mm steels specified in GB/T699-1999, TA, T8MnA, T9A steels specified in GB/T1298-1986, elastic steel specified in GB/T1222 and stainless steel specified in 0B/T1220. 4.2 Metallographic structure 4.7.1 The annealed and tempered ring shall be finely annealed martensite or tempered troostite, and a small amount of troostite and troostite carbides shall be allowed. 4.2.2 There should be no complete decarburization layer on the ring surface. The elasticity of the partial decarburization layer should be less than or equal to 0.025mm or as specified in the product drawing. 4.3 Hardness 4.3.1 After annealing, the hardness of the rings treated with the same annealing is 400-530HV. The hardness difference on the same ring should be less than or equal to 4DHV units: 4.3.2 The hardness of the cold-rolled material ring is greater than or equal to 367HV, or as specified in the product drawing. 4.3.3 Stainless steel rings shall be as specified in the product drawings. 4. 4 Thermal stability After the rings are installed in the ring gauge and kept at 220±0℃ for 5 days, the elastic force disappearance rate is: heat-resistant key ring: 15%; non-heat-resistant steel ring: 30% 4.5 Surface coating and surface treatment 4.5.1 The outer cylindrical surface of the scraper shall be chrome-plated, and the chrome thickness shall be as specified in the product drawings; the hardness of the chrome layer shall be greater than or equal to: 800HVal; the chrome plating layer shall be firmly bonded to the substrate. 4.5.2 The stainless steel surface of the ring shall be oxidized or crushed, and the total thickness of the two surface layers shall be 0.002~0.006mm, with uniform color, dark blue or black. 4.5.3 The surface of the steel ring should be smooth. 4.5.4 Other surface coatings or surface treatments should comply with the specifications of the product drawings. 4.6 Elastic modulus The elastic modulus E of the mold is 200GPa 4.7 Tangential elastic force tolerance The tolerance of the tangential force is ±20% of the original elastic force. 4.8 Axial length tolerance 4.8.1 The tolerance of the scraper height is 0.04mm. When the outer surface is chrome plated, it is allowed to increase by 0.04mm, and the inner surface is allowed to increase by 0.015mm. When the inner surface is chrome forged, it should comply with the product drawing requirements. 4.8.2 The tolerance of the radial contact and radial contact is 0.20mm. 4.8.3 The axial wave height of the base support and auxiliary ring is 0.10mm, and it is allowed that less than 10% of the wave peaks are lower than the lower limit of 0.05mm. 4.9 Radial thickness tolerance 4.9.1 The tolerance of the radial thickness of the scraper is 0.06mm: the radial thickness difference on the same piece ring is less than or equal to 0.06mm. 4.9.2 The steel thickness tolerance of the radial support is 0.04mm. 4.9.3 The limit deviation of the radial size of the composite bearing and axial bushing is ±0.10mm. 4.9.4 The tolerance of the combined radial thickness gauge is 0.50mm. 4.10 Closing gap limit JB/T9767—1999 4.10.1 The tolerance of the scraper closing gap S is 0.5mL24.10.2 When the multi-angle radial mixing machine is installed on the mandrel with the same outer diameter as the bottom diameter of the ring and the same inner diameter as the average inner diameter of the scraper, the total gap should comply with the product drawing. 4. Surface shape tolerance 4.11.1 The circumferential flatness and radial flatness of the scraper are 0.05mm4. 11. 2 The warpage of the scraper is 3 mm 4.11.3 The circumferential flatness and radial flatness of the double-lift boss and the axial sealing ring are 0.05mm. Special requirements are specified in the product sample 4.12 Light sealing After the non-oxygenated oil ring is known, the outer mesh surface of the scraper and the inner valve surface of the ring gauge should be sealed and no light leakage is allowed. Special requirements are negotiated and agreed by both supply and demand. d.13 Final surface processing 4.13, 1 The processing of the chrome-plated surface of the scraper outer surface meets the requirements of the product drawing. 4.13.2 Other rolled surfaces can be processed without cutting and T. 4.13.3 The surface roughness shall meet the requirements of product sample cutting. 4.14 Scraper chamfer The outer mesh surface of the scraper opening shall have a chamfer of 0.2×45°-0.4×45° or a chamfer of 0.2×45° or a chamfer of 0.4×45°. 4.15 Fastening 4.15.1 The surface shall not have cracks, roughness, rust, damage, indentation or scratches. 4.15.2 The grinding surface shall be smooth and shall not have visible bubbles, debonding, chrome particles, dents, cracks or scratches. Pinholes with a diameter of 0.2mm and a minimum spacing of 2.5mm are allowed on the surface. When the ring diameter is less than or equal to 100mm, 4 pinholes are allowed on the outer surface and edges respectively. When the ring diameter is greater than 100mm, 6 pinholes are allowed on each side. 4.16 Rings shall not have residual magnetism. 4.17 Special requirements Special requirements shall be implemented in accordance with the regulations of the competent department. 4.1 Warranty period The warranty period of the sealing ring shall be implemented in accordance with the regulations of the competent department. Under normal use by the user, if the sealing ring is damaged due to manufacturing quality during the warranty period, the manufacturer shall be responsible for replacement. 5 Magnetic inspection method 5.1 The radial flatness and circumferential flatness of the side of each supporting convex and axial sealing ring shall be installed according to the method shown in Figure 2 and inspected according to the method specified in 3.2.18 of GB149.6[994. However, the load value at each point is taken as 1N. 5.2 Test of bonding strength between the chromium layer and the substrate. Clamp the two ends of the scraper with a round end with a radius of 3. Bend the scraper 90° at the offset, and then bend it 180° in the opposite direction. Check whether there is any shedding between the chromium layer and the substrate at the bending. Separation only at the interface between the chromium layer and the substrate is considered shedding. Separation without separation at the interface should not be considered shedding. 5.3 Inspection methods not mentioned in this standard shall be inspected in accordance with the provisions of GB/T1149.1, GB/T1149.4, GB/T1149.6, GB/T224, GB/T4340 and GB/T4342. Inspection regulations JB/T9767-1999 When the ordering unit inspects the production station, it shall be carried out in accordance with the provisions of GBT282. The qualified quality level AQ1 value and sampling plan shall be determined by the competent department or agreed upon by the exporting party. 7 Marking, packaging, transportation and storage 7.1 The oil ring with key combination should be packaged together with the gas ring of the same model, specification and group, unless there are special requirements. 7.2 The inner ring mentioned at the end of this chapter shall comply with the provisions of GB1149.1. Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.