This standard specifies the product varieties, technical requirements, test methods and inspection rules for coal shearer cables with rated voltages of 0.66/1.14kV and below. This standard applies to copper core rubber insulated rubber sheathed flexible cables for coal shearers and similar equipment with a rated voltage of 0.66/1.14kV and below. GB 12972.2-1991 Mining rubber sheathed flexible cables Part 2: Coal shearer flexible cables with rated voltage 0.66/1.14 kV and below GB12972.2-1991 Standard download and decompression password: www.bzxz.net
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National Standard of the People's Republic of China Rubber sheathed flexible cables for mining Part 2: Coal shearer flexible cables with rated voltage 0.66/1.14kV and below Flexiblerubber-sheathed cablesforminingpurposesPart 2:Flexible coalcutter cables for ratedvoltagesupto0.66/1.14kv 1 Subject content and scope of application GB12972.2—91 Replaces GB1170-74 This standard specifies the rated voltage Product varieties, technical requirements, test methods and inspection rules for coal shearer cables 0.66/1.14kV and below. This standard applies to copper core rubber insulated rubber sheathed flexible cables with a rated voltage U/U of 0.66/1.14kV and below for coal shearers and similar equipment. This standard should be used together with GB12972.1. 2 Usage characteristics 2.1 Rated voltage U./U are 0.38/0.66kV and 0.66/1.14kV respectively. 2.2 The long-term allowable operating temperature of cable conductors is 65°C. 2.3 The minimum bending radius of the cable is 6 times the cable diameter. 2.4 Yellow-sheathed cables must not be exposed to sunlight for a long time. 3 model 3.1 cable model is shown in Table 1. Type No. UC-0.38/0.66 UCP-0.38/0.66 UCP-0.66/1.14 Name|| tt||Weighing Coal shearer rubber sheathed flexible cable Coal shearer shielded rubber sheathed flexible cable Coal shearer shielded rubber sheathed flexible cable 3.2 cable type Figure 1. State Bureau of Technical Supervision 1991-06-06 Approval Table 1 Use Purpose Power connection for coal shearers and similar equipment with a rated voltage of 0.38/0.66kV Power supply connection for coal shearers and similar equipment with a rated voltage of 0.38/0.66kV Power supply connection for coal shearers and similar equipment with a rated voltage of 0.66/1.14kV 1992-03-01 Implementation 4 specifications GB 12972.2-91 Figure 1 2 3 5 6 1-power core conductor; 2-ground wire Core conductor; 3—control line core conductor; 4—insulation; 5—insulation shielding; 6—outer sheath cable specifications should comply with Table 2a and Table 2b. Table 2a Power wire core Number of cores |Power core 3×16 3×50 3×35 3×50 Ground core 1 ×4 1×6 1×6 1×10 Control core 3×2.5 4×2.5 4×4 7×4 number of cores×nominal cross-section of conductor, mm2 power core 3×35||tt| |3×50 3×70 3×95 5 technical requirements ground core 1×6 1 ×10 1×16 1×25 Control core 3×6 3×6 3×6 3×10 1.6 1.8 1.8 2.0 Power core Absolute||tt| |edge nominal thickness 2.0 2.2 2.2 2.4 5.1 The technical requirements of the cable should comply with Table 3 and Table 4 regulations. 5.2 Conductor Sheath mark Weighing thickness 4.5 5.5 5.5 5.5 Table 2b|| tt||Sheath mark Weighing thickness 6.0 7.0 7.0 7.0 Cable outer diameter UC-0.38/0.66 minimum 31.3 37.8 41.8 46.0 maximum 35.1| |tt||42.0 46.0 50.9 mm UCP-0.38/0.66 minimum 34.7||tt| |41.3 45.1 50.0 Cable outer diameter UCP-0.66/1.14 Minimum value 47.2 54.3 59.6 64.5 max 38.5 45.5 49.3 54.3 mm Maximum 51.4 58.6 64.3 70.1 GB12972.2-—91 5.2.1 The single wires in the conductor should be tinned, and the surface of the conductor can be covered with an isolation layer. Note: Discoloration or brittleness of the isolation layer after vulcanization will not be assessed. 5.3 Insulation 5.3.1 The insulation of power wire core and control wire core should comply with the XJ-00A regulations in GB7594.2. 5.3.2 If the ground core of UC-0.38/0.66 type cable has an insulating coating, it shall comply with the provisions of XJ-00A in GB7594.2. 5.3.3 The insulation shield adopts the Class A structure in Table 5 of GB12972.1. 5.4 Cable core 5.4.1 The position of the control wire core shall comply with the provisions of Article 7.2b of GB12972.1. 5.4.2 The position of the ground core complies with the provisions of Article 7.4c of GB12972.1. 5.4.3 The twisted pitch diameter ratio of the cable core should not be greater than 10. 5.5 Sheath 5.5.1 If the cable has an inner sheath, the rubber sheath should not be lower than the XH-02A specification in GB7594.6 . 5.5.2 The rubber of the outer sheath should comply with the XH-03A requirements in GB7594.7, but the tear strength should not be less than 7.5N/mm. Table 3 Nominal cross-section of conductor, rm2 16 25 35 Power core 50 70||tt| |95 Control wire core Test and inspection rules 6 Products are tested according to Table 4. Serial number 1 1.1 1.2 1.3 1.4 1.5wwW.bzxz.Net 1.6|| tt||2 2.1 Project name Structural size Conductor Insulation thickness Shielding Cable Core Sheath thickness Cable outer diameter Cable performance Conductor resistance Table 4 Technical requirements Insulation resistance at 20C, M·km minimum value 120 120 100 100 80 80||tt| |50 Test type GB12972.1 Article 4.1 and this standard Article 5.2 GB12972.1 Article 5.2 and this standard Table 2a and Table 2b this standard Article 5.3.3||tt ||GB12972.1 Article 7 and this standard Article 5.4 GB12972.1 Article 8 and this standard Table 2a and Table 2b this standard Table 2a and Table 2b GB12972.1 Table 1 T,s T,s T,s T,s T,s T,s T, R Test method GB4909.2 GB2951.2 Visual inspection Hinging visual inspection GB2951.3 GB2951.4 GB3048.4 Serial number||tt ||2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 3 4 Project name Insulation resistance Transition resistance Power frequency AC voltage Test| |tt||Burning test Mechanical impact test Extrusion test Bending test Insulation physical machinery Performance Sheath Physical machinery Performance Identification mark Delivery length Table 3 of this standard GB 12972.2-91 Continued Table 4| |tt||Technical requirements GB12972.1 Article 11.4 (not applicable to UC-0.38/0.66) GB12972.1 Table 8 GB12972.1 Article 11.6 16~35mm. 2 times 50~95mm 3 times UC-0.38/0.66 and UCP-0.38/0.66...30kNUCP-0.66/1.14 .40kN 18000 times conductor continuous Article 5.3 of this standard Article 5.5 of this standard GB12972.1 Article 10 GB12972.1 Article 11.12 Note: St means periodic testing, which should be conducted at least once a year. Additional notes: This standard is proposed by the Ministry of Mechanical and Electronics Industry of the People's Republic of China. This standard is under the jurisdiction of the Shanghai Cable Research Institute of the Ministry of Mechanical and Electronic Industry. Test type T,R T,s T,R T,St T,St T,St T.St T,St T,St T,St R Test method GB3048.5 GB12972.1 Appendix D GB3048.8 GB12666.2 GB12972.1 Appendix A GB12972.1 Appendix B| | tt | The Institute, Fushun Branch of the General Institute of Coal Science and Technology and other units are responsible for drafting. The main drafters of this standard are Liu Fenglin, Tan Shengmin, and Yang Yan. Tip: This standard content only shows part of the intercepted content of the complete standard. If you need the complete standard, please go to the top to download the complete standard document for free.